CN210333431U - Comprehensive test system for super capacitor - Google Patents
Comprehensive test system for super capacitor Download PDFInfo
- Publication number
- CN210333431U CN210333431U CN201822214296.3U CN201822214296U CN210333431U CN 210333431 U CN210333431 U CN 210333431U CN 201822214296 U CN201822214296 U CN 201822214296U CN 210333431 U CN210333431 U CN 210333431U
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- super capacitor
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Abstract
The utility model relates to a super capacitor integrated test system, the workstation is swept a yard station, resistance measurement station, current test station and is selected separately the station by one side to opposite side setting gradually, sweeps yard station top and sets up the scanning head, and resistance measurement station and current test station are provided with the probe with the positive negative pole counterpoint contact of super capacitor, selects separately the manipulator setting and can snatch the super capacitor who selects separately station department to select separately the inslot in selecting separately the station top. The utility model discloses compare prior art's manual operation, very big improvement work efficiency, saved the manpower moreover, resistance measurement and current charge and discharge test are probe automatic test and accomplish, and the degree of accuracy is high, automatic recording and storage to put the super capacitor of different grades in the different positions of selecting separately the groove according to the test result is automatic, make things convenient for the operation of follow-up technology.
Description
Technical Field
The utility model belongs to the technical field of super capacitor test equipment improves, especially, super capacitor integrated test system.
Background
Super capacitors (Supercapacitors), also known as electrochemical capacitors, double-layer capacitors, gold capacitors or farad capacitors, are electrochemical elements developed in the seventh and eighties of the last century that store energy through polarized electrolytes, are power sources with special properties between traditional capacitors and batteries, and mainly store electric energy by electric double layers and redox pseudo-capacitor charges, but do not generate chemical reactions in the process of storing energy, and the energy storage process is reversible, and because the super capacitors can be repeatedly charged and discharged for tens of thousands of times. In the production process of the super capacitor, the super capacitor needs to be tested in multiple items, including two-dimensional code scanning, alternating current and direct current resistance measurement and electrical property and current charging and discharging tests, after the test is completed, the super capacitors of different grades are sorted according to the test results and are classified and stored. In the existing technical process, two-dimensional code scanning, measuring, testing and sorting are carried out manually, human factors cause inaccuracy and randomness of measured data, meanwhile, measuring personnel need at least over half a year of training to be on duty, and once a person leaves the duty, production and quality are greatly affected.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art not enough, provide and utilize conveying manipulator to transmit the tray at different stations, utilize to select separately the manipulator and place different grades of super capacitor in selecting separately the dish, resistance measurement and the equal automatic super capacitor comprehensive test system who accomplishes of electric current charge-discharge test.
The utility model adopts the technical proposal that:
a super capacitor comprehensive test system is characterized in that: including workstation and sorting manipulator, the workstation is swept a yard station by one side to opposite side setting gradually, resistance measurement station, current test station and sorting station, it sets up the scanning head to sweep yard station top, resistance measurement station and current test station are provided with the probe with the positive negative pole counterpoint contact of super capacitor, sorting manipulator sets up in sorting station top and can snatch the super capacitor of sorting station department to sorting the inslot, be provided with a plurality of conveying manipulators at workstation front end or rear end, this a plurality of conveying manipulator mechanisms transmit the tray that contains super capacitor between the station of difference, sorting manipulator, conveying manipulator, probe and scanning head all connect a the control unit.
And two transverse rails are arranged on the upper end surface of the workbench at intervals in the longitudinal direction, a sliding block arranged on each transverse rail is connected with the bottom surface of a substrate, a transverse rodless cylinder is arranged between the two transverse rails and drives the substrate to transversely reciprocate along the transverse rails, three mechanical arms are arranged on the upper end surface of the substrate at intervals from one side to the other side, and the transverse rodless cylinders are connected with the control unit.
Furthermore, each conveying manipulator comprises a vertical cylinder, a vertical rail, longitudinal rodless cylinders, longitudinal rails, fork plates and a bottom plate, wherein a plurality of longitudinal rodless cylinders are installed on the upper end surface of the base plate at intervals in the transverse direction, the longitudinal rails are arranged on two sides of each longitudinal rodless cylinder, sliders arranged on each longitudinal rodless cylinder and the longitudinal rails on two sides of each longitudinal rodless cylinder are connected with the bottom surface of the bottom plate together, a vertical plate is installed on each bottom plate, the vertical rails are arranged on two sides of the vertical plate facing the rear end surface respectively, the vertical cylinders are arranged on the bottom plate in the middle of the vertical rails, the vertical cylinders and the sliders on the vertical rails on two sides are connected with the fork plates together, and two sides of the rear end surface of each fork plate are provided with a;
two fork rods on each fork plate can extend to the bottom surfaces of supporting plates arranged on two sides of a tray placed on a station aligned with the fork rods and enable the tray to ascend or descend;
the vertical cylinder and the longitudinal rodless cylinder are connected with the control unit.
And moreover, the upper end surfaces of the supports of the resistance measuring station and the current testing station are provided with holes, probes are arranged in the holes, the upper ends of the probes can be in contraposition contact with the polar plate on the bottom surface of the super capacitor in the tray, and the lower end of each probe is connected with the control unit through a cable.
And the sorting manipulator comprises a three-way moving structure and a vacuum chuck, the vacuum chuck is arranged at the lower end part of the three-way moving structure, the vacuum chuck can move to a sorting station and suck the super capacitor in the tray to convey the super capacitor to a sorting groove, the vacuum chuck is connected with a vacuum pump, and the vacuum pump is connected with the control unit.
And a plurality of transverse long grooves are formed in the sorting groove in the longitudinal direction, a long hole is formed in the bottom surface, close to the sorting station, of each long groove, a pushing rodless cylinder is arranged on the bottom surface of the sorting groove, the pushing rodless cylinder drives a push plate to transversely reciprocate in the long hole, and the pushing rodless cylinder is connected with the control monocular.
The utility model has the advantages that:
the utility model discloses in, the two-dimensional code scanning, resistance measurement, the electric current charge and discharge test, it is integrated together to select separately, and automatic control through the control unit, realize the automatic conveying of conveying manipulator and the automatic separation of sorting manipulator, the tray is sent into automatically to two-dimensional code scanning department, measure at resistance by conveying manipulator is automatic, the electric current charge and discharge test and the automatic transmission of sorting department, accomplish super capacitor's test, compare prior art's manual operation, very big improvement work efficiency, and the manpower has been saved, resistance measurement and electric current charge and discharge test are probe automatic test and accomplish, the degree of accuracy is high, automatic recording and storage, and place the different positions at the sorting tank with the super capacitor of different grades automatically according to the test result, make things convenient for the operation of follow-up technology.
Drawings
FIG. 1 is a schematic structural view of the present invention, omitting the conveying robot;
FIG. 2 is a top view of FIG. 1, omitting the sorting robot;
FIG. 3 is a bottom view of the transfer robot of FIG. 2;
FIG. 4 is a left side view of FIG. 3;
FIG. 5 is an enlarged view of section I of FIG. 1;
FIG. 6 is an enlarged view of section II of FIG. 1;
FIG. 7 is a schematic view of a first pallet being transported to the right and a second pallet entering a scan;
FIG. 8 is a schematic view of all stations placing trays.
Detailed Description
The present invention is further illustrated by the following examples, which are intended to be illustrative, not limiting and are not intended to limit the scope of the invention.
The utility model provides a super capacitor integrated test system, as shown in fig. 1 ~ 8, the utility model discloses an innovation lies in: including workstation 17 and sorting manipulator 13, the workstation is swept a yard station 3, resistance measurement station 5, current test station 9 and is selected separately the station 10 by one side to opposite side setting gradually, and every station is supported by support 4 of its below. Sweep sign indicating number station top and set up scanning head 1, resistance measurement station and current test station are provided with the probe 7 with the positive negative pole counterpoint contact of super capacitor, the sorting manipulator sets up in sorting station top and can snatch the super capacitor 15 of sorting station department to sorting tank 16 in, be provided with a plurality of conveying manipulators at workstation front end or rear end, this a plurality of conveying manipulator mechanisms transmit the tray 2 that contains super capacitor between the station of difference, sorting manipulator, conveying manipulator, probe and scanning head all connect a control unit.
In this embodiment, two transverse rails 23 are installed on the upper end surface of the worktable at intervals in the longitudinal direction, a slider 34 arranged on the transverse rails is connected with the bottom surface of a substrate 29, a transverse rodless cylinder 35 is installed between the two transverse rails and drives the substrate to reciprocate transversely along the transverse rails, three manipulators are arranged on the upper end surface of the substrate at intervals from one side to the other side, and the transverse rodless cylinder is connected with a control unit.
Each transfer robot is shown in fig. 2, 3, 4: including vertical cylinder 36, erect rail 37, vertical rodless cylinder 30, indulge rail 25, fork board 31 and bottom plate 32, install a plurality of vertical rodless cylinders at the horizontal direction interval of base plate up end, every vertical rodless cylinder both sides all are provided with indulge the rail, the bottom surface of a bottom plate is connected jointly to the slider 33 that sets up on the vertical rail of every vertical rodless cylinder and both sides, install a riser 27 on every bottom plate, the riser has bearing diagonal 38, this riser is provided with respectively towards the both sides of rear end face and erects rail 28, set up vertical cylinder on the bottom plate in the middle of erecting the rail, the fork board is connected jointly to slider 26 on vertical cylinder and the vertical rail of both sides, the both sides of this fork board rear end face set up a fork arm 24 towards the back extension respectively. The two fork rods on each fork plate can extend to the bottom surfaces of the supporting plates 18 arranged on two sides of the tray placed on the station aligned with the two fork rods and enable the tray to ascend or descend, and the bottom surface of each fork plate is provided with a reinforcing plate 37. The vertical cylinder and the longitudinal rodless cylinder are connected with the control unit.
As shown in fig. 5, the supports of the resistance measuring station and the current testing station and the supporting plate 6 at the bottom of the supports are provided with openings 19 and 40, probes 7 are arranged in the openings, the upper ends of the probes can be in contraposition contact with the end parts of the polar plates at the bottom of the super capacitor in the tray, which are positioned in the through holes 39 of the tray, and the lower ends of the probes are connected with the control unit through cables 8.
The sorting manipulator comprises a three-way moving structure and a vacuum chuck 12, the three-way moving structure can move along the horizontal, longitudinal and vertical directions in the figure 1, the vacuum chuck is installed at the lower end part of a vertical moving component 11 of the three-way moving structure, the vacuum chuck can move to a sorting station and suck the super capacitor in the tray and then convey the super capacitor to a sorting groove, the vacuum chuck is connected with a vacuum pump, and the vacuum pump is connected with the control unit.
As shown in fig. 6, a plurality of transverse long grooves 21 are arranged in the sorting groove in the longitudinal direction, each long groove is provided with a long hole 22 near the bottom surface of the sorting station, a pushing mechanism 14 is arranged in each long hole, and the structure is as follows: and a push rodless cylinder 41 is arranged on the bottom surface of the sorting slot, the push rodless cylinder drives a push plate 20 to transversely reciprocate in the long hole, the push rodless cylinder is connected with the control monocular, and after the super capacitor in one long slot is accommodated, the push plate moves towards the right side to move towards the right side end of the long slot so as to reserve a position for the next super capacitor.
The tray is got into by sweeping the sign indicating number station, and as shown by the upper left arrow that fig. 2 shows, the sign indicating number station is swept to mode such as manipulator, cylinder or manual work to first tray 2, and the scanning head begins to shoot to convey the picture to the control unit, carry out picture identification by it, discern the two-dimensional code of every super capacitor up end, and the record. And then, the tray passes through the resistance measuring station and the current testing station and then enters a sorting station, the sorting manipulator sorts the supercapacitors with different two-dimensional codes according to different test results under the control of the control unit, the supercapacitors are adsorbed by a vacuum chuck and then move into different long grooves of a sorting groove, and after all the supercapacitors are sorted, the tray is moved out by a manipulator, a cylinder or a manual mode and the like.
As shown in fig. 7, when the first pallet 2 times transfer robot is transported to the right, the second pallet 42 enters the code scanning station again, that is, the first pallet goes to the second station and the second pallet enters the first station; the first tray enters the third station, the second tray enters the second station, and the third tray enters the first station. As shown in fig. 8, a tray is placed in all the stations, when the tray of the fourth station leaves after sorting, the three trays on the left side move rightwards one by one in sequence, and the next tray enters the first station again, so that the test of all the super capacitors is completed in a continuous cycle.
The control unit has a central processing chip CPU, which is responsible for implementing functions of receiving data, calculating, sending instructions, etc., and has peripheral auxiliary circuits to assist the CPU, such as: the hardware connection and software setting of the functional modules such as a/D conversion, voltage and current detection, and motor driver are the prior art, and will not be described in detail here. As long as the control devices having the same function can be used. Sensors may also be used here, such as: travel switches, infrared detection and other common industrial control sensor modules, which are also in the prior art, can be used as well as electronic devices with the same functions.
The utility model discloses in, the two-dimensional code scanning, resistance measurement, the electric current charge and discharge test, it is integrated together to select separately, and automatic control through the control unit, realize the automatic conveying of conveying manipulator and the automatic separation of sorting manipulator, the tray is sent into automatically to two-dimensional code scanning department, measure at resistance by conveying manipulator is automatic, the electric current charge and discharge test and the automatic transmission of sorting department, accomplish super capacitor's test, compare prior art's manual operation, very big improvement work efficiency, and the manpower has been saved, resistance measurement and electric current charge and discharge test are probe automatic test and accomplish, the degree of accuracy is high, automatic recording and storage, and place the different positions at the sorting tank with the super capacitor of different grades automatically according to the test result, make things convenient for the operation of follow-up technology.
Claims (6)
1. A super capacitor comprehensive test system is characterized in that: including workstation and sorting manipulator, the workstation is swept a yard station by one side to opposite side setting gradually, resistance measurement station, current test station and sorting station, it sets up the scanning head to sweep yard station top, resistance measurement station and current test station are provided with the probe with the positive negative pole counterpoint contact of super capacitor, sorting manipulator sets up in sorting station top and can snatch the super capacitor of sorting station department to sorting the inslot, be provided with a plurality of conveying manipulators at workstation front end or rear end, this a plurality of conveying manipulator mechanisms transmit the tray that contains super capacitor between the station of difference, sorting manipulator, conveying manipulator, probe and scanning head all connect a the control unit.
2. The comprehensive test system for the super capacitor as claimed in claim 1, wherein: two transverse rails are arranged on the upper end face of the workbench at intervals in the longitudinal direction, a sliding block arranged on each transverse rail is connected with the bottom surface of a substrate, a transverse rodless cylinder is arranged between the two transverse rails and drives the substrate to transversely reciprocate along the transverse rails, three mechanical arms are arranged on the upper end face of the substrate at intervals from one side to the other side, and the transverse rodless cylinders are connected with the control unit.
3. The comprehensive test system for the super capacitor as claimed in claim 2, wherein: each conveying manipulator comprises a vertical cylinder, vertical rails, longitudinal rodless cylinders, longitudinal rails, fork plates and a bottom plate, wherein a plurality of longitudinal rodless cylinders are installed on the upper end surface of the base plate at intervals in the transverse direction, the longitudinal rails are arranged on two sides of each longitudinal rodless cylinder, sliders arranged on each longitudinal rodless cylinder and the longitudinal rails on two sides of each longitudinal rodless cylinder are connected with the bottom surface of the bottom plate together, a vertical plate is installed on each bottom plate, the vertical rails are arranged on two sides of the vertical plate facing the rear end surface respectively, the vertical cylinders are arranged on the bottom plate in the middle of the vertical rails, the vertical cylinders and the sliders on the vertical rails on two sides are connected with the fork plates together, and two sides of the rear end surface of each fork plate are provided with a fork;
two fork rods on each fork plate can extend to the bottom surfaces of supporting plates arranged on two sides of a tray placed on a station aligned with the fork rods and enable the tray to ascend or descend;
the vertical cylinder and the longitudinal rodless cylinder are connected with the control unit.
4. The comprehensive test system for the super capacitor as claimed in claim 1, 2 or 3, wherein: the support of resistance measurement station and current test station is provided with the trompil, is provided with the probe in the trompil, and this probe upper end can counterpoint the contact with the polar plate of super capacitor bottom surface in the tray, and every probe lower extreme passes through cable connection control unit.
5. The comprehensive test system for the super capacitor as claimed in claim 4, wherein: the sorting manipulator comprises a three-way moving structure and a vacuum chuck, the vacuum chuck is installed at the lower end of the three-way moving structure, the vacuum chuck can move to a sorting station and suck the super capacitor in the tray and then convey the super capacitor to a sorting groove, the vacuum chuck is connected with a vacuum pump, and the vacuum pump is connected with the control unit.
6. The comprehensive test system for the super capacitor as claimed in claim 5, wherein: the sorting device is characterized in that a plurality of transverse long grooves are arranged in the sorting groove in the longitudinal direction, a long hole is formed in the bottom surface, close to the sorting station, of each long groove, a push rodless cylinder is arranged on the bottom surface of the sorting groove, the push rodless cylinder drives a push plate to transversely reciprocate in the long hole, and the push rodless cylinder is connected with the control unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822214296.3U CN210333431U (en) | 2018-12-27 | 2018-12-27 | Comprehensive test system for super capacitor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822214296.3U CN210333431U (en) | 2018-12-27 | 2018-12-27 | Comprehensive test system for super capacitor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210333431U true CN210333431U (en) | 2020-04-17 |
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ID=70172854
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822214296.3U Expired - Fee Related CN210333431U (en) | 2018-12-27 | 2018-12-27 | Comprehensive test system for super capacitor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210333431U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112871706A (en) * | 2021-01-13 | 2021-06-01 | 黄二丽 | Subpackaging system for electronic components and use method thereof |
-
2018
- 2018-12-27 CN CN201822214296.3U patent/CN210333431U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112871706A (en) * | 2021-01-13 | 2021-06-01 | 黄二丽 | Subpackaging system for electronic components and use method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200417 Termination date: 20201227 |