CN210333391U - Integrated workstation for goods-to-people sowing and sorting - Google Patents
Integrated workstation for goods-to-people sowing and sorting Download PDFInfo
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- CN210333391U CN210333391U CN201920884988.0U CN201920884988U CN210333391U CN 210333391 U CN210333391 U CN 210333391U CN 201920884988 U CN201920884988 U CN 201920884988U CN 210333391 U CN210333391 U CN 210333391U
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Abstract
The utility model provides a supply of goods to people and broadcast and select integration workstation, including an at least sorting platform, an output layer changing elevator, transfer chain and control system. And the conveying line comprises a main conveying line and a plurality of auxiliary conveying lines, wherein the main conveying line is used for supplying goods and discharging goods. A main conveyor line having a first end and a second end; the first end is used for inputting the goods source box from the external access area; the second end outputs the order boxes on the conveying line to the outside through the output layer-changing elevator; the sorting table is provided with a plurality of layers of shelves, each layer of shelves is provided with a plurality of stations, and the stations comprise a source box station and an order box station. Every layer of goods shelves corresponds and sets up a transfer chain, and one of them is main transfer chain, and remaining is the assistance transfer chain. The utility model provides a goods are scattered to people and are selected integration workstation, degree of automation is high, select efficient, low in labor strength, low to box vertical storehouse and transfer chain flow demand, the cost is lower, the various commonality of business form is strong.
Description
Technical Field
The utility model relates to a select technical field in the logistics storage especially relates to the goods is broadcast to the people and is selected integration workstation.
Background
In recent years, with the rapid development of computers, electronic commerce and the like, a rapid opportunity is brought to the automated logistics storage industry, and an unprecedented challenge is brought to the logistics storage industry.
The current picking mode of supplying goods by adopting a conveying line mainly adopts two modes of goods to a person picking station or a sowing wall:
the first is to use a box type three-dimensional warehouse, the bin is conveyed to a picker by a transmission line, the picker picks the order according to the order, and then the transmission line transports the bin back. The picking stations are typically divided into a single level (1 source to 1 order, 2 source to 4 order etc. mode) or two levels (2 source to 4 order, 2 source to 6 order, 3 source to 3 order etc. mode in fig. 7). The mode has good generality, but the order box supply layer 11 and the source box supply layer 12 need to be distinguished, so the number and the area of the source box stations and the order box stations are fixed, the dynamic adjustment cannot be performed according to different order characteristics and order requirements, the adaptability is poor, the number of the source box stations supplied at the same time is relatively limited, the matched orders during picking are fewer, the probability of picking for multiple times (the average repeated picking hit rate of orders) is lower when the source box is supplied to the picking station every time, so the number of the source box entering and exiting the box type vertical warehouse is more, the flow demand of the vertical warehouse and the flow demand of a conveying line are higher, the overall efficiency depends on the overall supply capacity and the scheduling scheme of goods to people, but the scheduling rigidity is stronger, and the overall picking efficiency is not high. Meanwhile, due to the need of improving the supply capacity and efficiency, for example, the method and system for picking layered goods in patent application No. CN201610825164.7 have a certain picking efficiency higher than that of the conventional picking station, and a double-layer picking station (for example, reference numeral 11 in fig. 7 is a supply layer, and reference numeral 12 is a delivery layer) is adopted, and each layer must be designed with independent supply and delivery output conveying lines and buffers, so the overall process scheme is relatively complex and has a high cost.
The second method is a method for processing orders by a broadcast wall, the broadcast wall is generally designed according to the number of order customers of the wave order, the order is collected according to the wave order before broadcast, all the sources are sorted out when broadcast, a turnover box is emptied, the broadcast process is generally used for centralized batch supply of goods by a B terminal or a small B terminal (a store or a convenience store), the broadcast wall is generally used for the conditions that the service form is relatively fixed and the traffic volume is not fluctuated, is not suitable for the active ordering of the B terminal or the small B terminal needing quick response, and has poor universality. Meanwhile, in the sowing wall picking mode, the workers are required to pick the goods from the conveying line to the sowing wall (or vice versa), a large amount of waist twisting operation causes labor damage, and the operation is not beneficial to the occupational health of the workers and has high labor intensity.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the above problem, provide an degree of automation height, choose efficient, low in labor strength, low, with lower costs, the various strong integration workstation of selecting of people is broadcast to the people to the goods that the commonality of business form is strong to box type vertical warehouse and transfer chain flow demand.
In order to achieve the above object, the technical solution adopted by the present invention is as follows:
the utility model provides a goods arrive people and broadcast and select integration workstation, includes at least one sorting platform, an output and trades layer lifting machine, transfer chain and control system, wherein:
the conveying line comprises a main conveying line and a plurality of auxiliary conveying lines, wherein the main conveying line is used for supplying goods and discharging goods;
a main conveyor line having a first end and a second end; the first end is used for inputting the goods source box from the external access area; the second end outputs the order boxes on the conveying line to the outside through the layer changing elevator;
the sorting table is provided with a plurality of layers of shelves, each layer of shelf is provided with a plurality of stations, and the stations comprise a source box station and an order box station;
each layer of goods shelf is correspondingly provided with a conveying line, one of which is a main conveying line, and the other of which is an auxiliary conveying line;
the control system is electrically connected with the sorting table, the electric control equipment of the conveying line and the external access area; is arranged to dynamically allocate source bin stations and order bin stations for the picking station according to order requirements; and responding to the arrival of the source box at the source box station and the arrival of the empty order box at the order box station, issuing a picking prompt instruction through the auxiliary device, so that the picking party picks the goods of the source box into the empty order box according to the picking prompt instruction.
In a further embodiment, the sorting system further comprises an empty box buffer area, which is electrically connected with the control system and is arranged at one side of the sorting station and used for buffering empty order boxes to be sorted.
In a further embodiment of the method according to the invention,
the first end of the main conveying line is input into the cargo source box from an external access area through an input line body;
the empty box buffer area is arranged on one side of the picking station close to the first end of the main conveying line, and empty order boxes are input from the outside through the input line body and a transfer device.
In a further embodiment, the auxiliary device comprises at least one of a display screen, an electronic display tag, a laser pointer and a voice announcer.
In a further embodiment, at least one of the stations of the picking station is provided with a transfer machine for transferring the source boxes and the order boxes from the conveyor line to the picking station and/or from the picking station to the conveyor line.
In a further embodiment, each station of the sorting station is provided with a box position detection device electrically connected with the control system and used for detecting the condition that the goods source box and the empty order box arrive at the station.
In a further embodiment, the system further comprises an input layer-changing elevator electrically connected with the control system and used for inputting the empty order boxes and the goods source boxes from the outside to each layer of conveying lines and/or changing the empty order boxes and the sorted empty goods source boxes between the conveying lines.
Compared with the prior art, the integrated work station for the goods to the people for sowing and selecting has the obvious beneficial effects that,
1) the multi-layer workstations share one main conveying line, a layer changing elevator is arranged, both the order boxes and the goods source boxes can be output by the layer changing elevator, manual carrying is not needed, or one conveying line is arranged on each layer to output the order boxes and the goods source boxes; the goods source box position and the order box position can be dynamically adjusted according to the order characteristics and the order requirements, compared with the traditional sorting station with fixed quantities of the goods source box position and the order box position, the goods source box can supply more goods at the same time period, the matched orders are more during sorting, the average repeated sorting hit rate of the orders is greatly increased, the times of the goods source box entering and exiting the box type vertical warehouse are reduced, the flow demand on an automatic box type vertical warehouse system is reduced, the automation degree is high, and the overall sorting efficiency is effectively improved.
2) The layout of the conveyor is simplified, a main conveying line is adopted, the goods source box and the empty order box are input from one side, the goods source box filled with the remaining goods sources and the full order box are output from the other side, independent supply and output conveying lines and caches are not required to be designed on each layer, the flow demand on the conveyor is relatively low, and the cost is reduced.
3) The goods source box space and the order box space can be flexibly distributed according to the order characteristics and the order requirements, so that the order adaptability of the workstation is enhanced; compared with a broadcast type picking station, the method has the advantages that the method does not need to determine the service form and the service quantity in advance, only needs to pick according to the current order, and is strong in universality.
4) Each workstation is integrated, only more workstations are needed during expansion, deployment is flexible, occupied area is small, and applicability and integratability are strong.
5) Compared with a sowing type sorting station, the sorting station is in accordance with human engineering, does not need waist twisting operation, and greatly reduces labor intensity.
In conclusion, the integrated work station for scattering and picking from the cargo to the people has the advantages of high automation degree, high picking efficiency, low labor intensity, low cost, various business forms, strong universality and the like.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, are included to provide a further understanding of the invention and are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures may be represented by a like numeral. For purposes of clarity, not every component may be labeled in every drawing. Embodiments of the various aspects of the present invention will now be described, by way of example, with reference to the accompanying drawings, in which:
fig. 1 is the overall structure schematic diagram of the integrated workstation for sowing and selecting goods to people of the preferred embodiment of the present invention.
Fig. 2 is a top view of the integrated work station for sowing and selecting goods to people according to the preferred embodiment of the present invention.
Fig. 3 is a front view of the integrated work station for goods-to-people sowing and picking according to the preferred embodiment of the present invention.
Fig. 4 is a schematic view of the overall structure of the integrated workstation for sowing and picking goods to people according to another preferred embodiment of the present invention.
Fig. 5 is a front view of the integrated work station for person-to-person distribution and selection according to another preferred embodiment of the present invention.
Fig. 6 is a schematic view of the work flow of the integrated work station for sowing and selecting goods to people according to the preferred embodiment of the present invention.
Fig. 7 is a schematic diagram of a prior art integrated work station for person-to-person sowing and picking.
Detailed Description
In order to better understand the technical content of the present invention, specific embodiments are described below with reference to the attached drawings.
An existing integrated workstation for goods-to-person spreading and picking is shown in fig. 7, a double-layer picking station (a mode that 3 goods sources receive 3 orders and the like) is adopted, but an order box supply layer and a goods source box supply layer (as a reference number 11 in fig. 7 is a supply layer, and a reference number 12 is a delivery layer) need to be distinguished, so that the number and the area of the goods source box stations and the order box stations are fixed, dynamic adjustment cannot be performed according to different order characteristics and order requirements, the adaptability is poor, the number of simultaneous supply of the goods source boxes is relatively limited, fewer orders are matched during picking, the probability of picking multiple times (the average repeated picking hit rate of orders) is low when every goods source is supplied to the picking station, the times of the goods source boxes entering and exiting a box type vertical warehouse are more, the overall efficiency depends on the goods-to-person overall supply capacity and the scheduling scheme, and the picking efficiency is not high; in addition, because each layer must be designed with independent supply and output transmission lines and buffers, the overall process scheme is relatively complex and costly.
As shown in fig. 1 to 5, according to the preferred embodiment of the present invention, an integrated workstation for sowing and sorting goods to people is provided, which comprises at least one sorting platform 2, an empty box buffer 4, an output layer-changing elevator 3, a conveying line, a control system (WCS system, not shown in the attached drawings), an input line 1 and an output line 5. Briefly stated herein, the order type is placed and the workstation is adapted for multiple source case-to-multiple order cases (i.e., picking items from multiple source cases to multiple order cases), one source case-to-multiple order cases (i.e., picking items from 1 source case to multiple order cases), and multiple source case-to-one order cases (i.e., picking items from multiple source cases to one order case).
The conveyor lines comprise a main conveyor line 6 for supply and discharge and a plurality of auxiliary conveyor lines 7.
A main conveyor line 6 having a first end and a second end. The first end is inputted into the source box from the external access area (such as a box type vertical warehouse) through an input line body 1. The second end outputs the order box on the conveying line to an output line body 5 through an output layer-changing elevator 3, and then the order box is conveyed to the outside.
The sorting platform 2 is provided with a plurality of layers of shelves 2-1. Each level of shelves 2-1 has a plurality of stations including a source box station 8 and an order box station 9. The source box station 8 and the order box station 9 are dynamically allocated by the control system (WCS system) according to the order requirements.
Each layer of goods shelf 2-1 is correspondingly provided with one conveying line, wherein one conveying line is a main conveying line 6 (the main conveying line 6 is generally arranged at a height which is convenient for picking up according to ergonomics), and the rest conveying lines are auxiliary conveying lines 7.
The empty box buffer area 4 is electrically connected with the control system, is arranged at one side of the picking station close to the first end of the main conveying line 6, and is pre-input into an empty order box from the outside through the input line body 1 and a transfer device 4-1; buffer for empty order boxes to be sorted. Therefore, the empty box input of the empty box buffer area 4 and the goods source box input of the main conveying line 6 share the same input line body 1, line body resources are fully utilized, and cost is saved.
And the control system is electrically connected with the sorting table, the electric control equipment of the conveying line and the external access area. The control system dynamically allocates a source box station 8 and an order box station 9 to the picking station according to the order requirements; in response to the arrival of the source box at the source box station 8 and the arrival of the empty order box at the order box station 9, a picking prompt instruction is issued through the auxiliary devices 2 to 4, so that the picking party picks the goods in the source box into the empty order box according to the picking prompt instruction.
Each station is provided with an auxiliary device, and the auxiliary devices 2-4 are electrically connected with the control system and comprise at least one of a display screen, an electronic display label, a laser indicator and a voice broadcast device. In this embodiment, each station is provided with one of the above-mentioned auxiliary devices 2-4, and an electronic display label with an indicator light, a confirmation key and a display screen is installed at a position corresponding to each station.
In the embodiment, each station of the sorting station is provided with a box position detection device 2-3 electrically connected with the control system, and the box position detection devices are used for detecting the arrival conditions of the goods source box and the empty order box at the station and feeding back the arrival conditions to the control system. In the present embodiment, the tank level detecting device 2-3 is a pressure sensor, but those skilled in the art may select other types of sensors according to actual needs, such as a weight sensor, a photoelectric sensor, etc.
In some preferred embodiments, as shown in fig. 1 and 4, at least one of the stations of the picking station is provided with a transfer machine 2-2, electrically connected to the control system, the transfer machine 2-2 being controlled by the control system for transferring the source boxes and the order boxes from the conveyor line to the picking station 2 and/or from the picking station 2 to the conveyor line, further reducing the labor intensity. As shown in fig. 1, in some embodiments, 2 transfer machines 2-2 (one of the transfer machines 2-2 is not shown) are provided at the middle position of the picking station, and when the number of source bin positions required in real time is less than or equal to 2, the two middle positions are preferably designated as the source bin positions 8, and the rest are the order bin positions 9. In some embodiments, as shown in figure 4, each station is provided with a transfer machine 2-2, although the cost of the picking station is increased, the degree of automation is higher and the corresponding picker is less labour intensive.
As shown in fig. 6, the work flow of the foregoing workstation is as follows:
in a first step, the control system receives the order requirements and distributes all or a portion of the orders to the picking stations in response to the order requirements. And meanwhile, dynamically distributing a goods source box station 8 and an order box station 9 for each picking station according to the order, and establishing a corresponding relation among the order, the goods source box identification, the goods source box station 8, the goods of the goods source box, the order box identification, the order box station 9 and the goods to be picked of the order box, wherein the goods comprise the goods identification and the corresponding quantity thereof.
And secondly, dispatching the source boxes from the box type vertical warehouse to the main conveying lines 6 of each picking station according to the order sequence, and conveying the source boxes to source box stations 8 (conveying the source boxes to the source box stations 8, wherein the operation can be finished by manual operation or by controlling the transfer machine 2-2 through a control system). The source box arrives at the source box station 8. Meanwhile, the control system judges whether the empty order box reaches the order box station 9 through the box position detection device 2-3,
a. if the order box is ready, the control system sends a picking prompt instruction to the electronic tags on the station 8 of the source box and the station 9 of the order box, and prompts the quantity to be picked; and (3) picking the goods from the corresponding source boxes by a picking party (such as a worker) according to the picking prompt instruction and the quantity prompted by the electronic tags on the order box stations 9, putting the goods into the order boxes, pressing the electronic tags to confirm that the current picking operation is completed, repeating the operation until all the order boxes hitting the source boxes are picked, and calling the source boxes out of the picking station from the source box stations 8 by the control system. In some embodiments, the sorted source boxes, if empty, may also be stored as new empty order boxes in the empty box cache 4, and the control system records the new empty order box identification for subsequent sorting as empty order boxes.
b. If not, the control system prompts the empty order boxes in the empty box buffer area 4 to be manually supplemented to the corresponding order box stations 9 through the electronic tag, and after the empty order boxes are confirmed to be completely supplemented through the box station detection devices 2-3, the control system binds the supplemented empty order boxes with the orders. The control system issues a picking prompt instruction through the auxiliary devices 2-4; and the picking party picks the goods in the goods source box to the corresponding empty order box according to the picking prompt instruction, the specific process is the same as the step a, and the detailed description is omitted.
Thirdly, when the control system judges that the order box is full or the goods corresponding to the order are completely picked, the work station lights the electronic tag of the corresponding station to prompt the staff to manually push the order box to the rear conveying line or the control system controls the transfer machine 2-2 to automatically convey the order box to the rear conveying line: then the order boxes which have finished the picking task are transferred to an output line body 5 through an output layer-changing elevator 3, and the delivery line body delivers the order boxes which have finished the picking task to the outside.
It should be noted that the foregoing scheduling sequence of the source box and the empty order box (i.e., the sequence of reaching the source box station and reaching the order box station) is not limited in the present technical solution; the order boxes can be dispatched to the order box stations first, the source boxes can be dispatched to the source box stations first, and of course, the order boxes can be dispatched to the order box stations and the source boxes can be dispatched to the source box stations simultaneously according to actual requirements.
In summary, the number of source bin stations 8 and their location on the shelf 2-1 are not fixed, and the number of bins in the prior art double-deck picking station (e.g., 4-bin-to-4-order mode, i.e., having 4 bins) is fixed; in the picking station of the multi-layer goods shelf 2-1, if 4 layers exist, each layer has 4 stations, and the total number of the stations is 16; if the order is an order with a plurality of source boxes and a few order boxes (for example, 14 source boxes correspond to 2 order boxes), the quantity of the source boxes supplied in the same time period is large, the matched orders during picking are large, the average repeated picking hit rate of the order is greatly increased (the repeated picking means that after the source boxes complete 1-time picking task, other order boxes hit the source boxes, namely the same source box supplies the order boxes), the number of times that the source boxes come in and go out of the box type vertical warehouse is reduced, and the overall efficiency is improved. In addition, a main conveying line 6 is adopted, the goods source boxes are input from one side, the empty order boxes are input into the empty box buffer area 4, the goods source boxes and the order boxes with the residual goods sources are output from the other side, independent conveying lines and independent buffers for supplying and outputting are not needed to be designed on each layer, the flow demand on the conveyor is relatively low, and the cost is reduced. Meanwhile, the workstation can flexibly allocate the goods source box position and the order box position according to the order characteristics and the order requirements, so that the order adaptability of the workstation is enhanced; compared with a broadcast type picking station, the method has the advantages that the method does not need to determine the service form and the service quantity in advance, only needs to pick according to the current order, and is strong in universality.
In some preferred embodiments, as shown in fig. 4, an input transfer elevator 10 is also included in electrical communication with the control system for externally inputting empty order and source containers to respective conveyor lines and/or transferring empty order and picked empty source containers between the conveyor lines. In this way, after the source container reaches the first end of the main conveying line 6, the source container can be directly conveyed to the conveying line of the layer where the target source container station 8 is located by the input layer-changing elevator 10; then the control system sends a prompt instruction to the auxiliary device 2-4 (such as an electronic tag), and a picking party (such as a worker) manually pulls the source box from the rear conveying line to the source box station 8 or controls the transfer machine 2-2 to automatically transfer the source box from the rear conveying line to the source box station 8. Similarly, empty order boxes can be directly conveyed to a conveying line of a layer where the target order box station 9 is located from an external empty order box storage area or an empty box cache area 4 through the input layer-changing elevator 10, then the control system sends a prompt instruction to the auxiliary device 2-4 (such as an electronic tag), and a picker (such as a worker) manually pulls the empty order boxes from a rear conveying line to the order box station 9 or controls the transfer machine 2-2 to automatically transfer the empty order boxes to the order box station 9 from the rear conveying line. In some embodiments, if the source container after the picking is completed is empty, the original empty source container may be further transferred to the first end of the main conveyor 6 by the input transfer elevator 10, and the original empty source container is transferred to the empty buffer 4 by the transfer device 4-1 and stored in the empty buffer 4 as a new empty order container, and the control system records the identification of the new empty order container for the subsequent picking as an empty order container. Therefore, the sorting efficiency is further improved, the utilization rate of the goods source box is improved, and the labor intensity is reduced.
Although the present invention has been described with reference to the preferred embodiments, it is not intended to limit the present invention. The present invention is intended to cover by those skilled in the art various modifications and adaptations of the invention without departing from the spirit and scope of the invention. Therefore, the protection scope of the present invention is subject to the claims.
Claims (7)
1. The goods is to people's scattering and is selected integration workstation, its characterized in that, including at least one sorting platform, an output layer changing elevator, transfer chain and control system, wherein:
the conveying line comprises a main conveying line and a plurality of auxiliary conveying lines, wherein the main conveying line is used for supplying goods and discharging goods;
a main conveyor line having a first end and a second end; the first end is used for inputting the goods source box from the external access area; the second end outputs the order boxes on the conveying line to the outside through the output layer-changing elevator;
the sorting table is provided with a plurality of layers of shelves, each layer of shelf is provided with a plurality of stations, and the stations comprise a source box station and an order box station;
each layer of goods shelf is correspondingly provided with a conveying line, one of which is a main conveying line, and the other of which is an auxiliary conveying line;
and the control system is electrically connected with the sorting table, the electric control equipment of the conveying line and the external access area.
2. The integrated work station for goods-to-people sowing and picking as claimed in claim 1, further comprising an empty box buffer area electrically connected to the control system and disposed at one side of the picking station.
3. The integrated work station of claim 2, wherein,
the first end of the main conveying line is input into the cargo source box from an external access area through an input line body;
the empty box buffer area is arranged on one side of the picking station close to the first end of the main conveying line, and empty order boxes are input from the outside through the input line body and a transfer device.
4. The integrated work station of claim 1,
each station all is provided with an auxiliary device, auxiliary device includes at least one in display screen, electronic display label, laser pointer and the voice broadcast ware.
5. The integrated work station for goods-to-people sowing and picking as claimed in claim 1, wherein at least one station of the picking station is provided with a transfer machine, and the transfer machine is electrically connected with the control system.
6. The integrated work station for person-to-person delivery, picking and delivery as claimed in claim 1, wherein each station of the picking station is provided with a bin level detection device electrically connected to the control system.
7. The integrated work station for person-to-person cargo sowing and picking according to any one of claims 1-6, further comprising an input and transfer elevator electrically connected to the control system for externally inputting the empty order boxes and the source boxes to the respective conveyor lines and/or transferring the empty order boxes and the source boxes after picking between the conveyor lines.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113673796A (en) * | 2020-05-14 | 2021-11-19 | 江苏华章物流科技股份有限公司 | Goods-to-person picking station control method and system |
| WO2022021658A1 (en) * | 2020-07-31 | 2022-02-03 | 江苏华章物流科技股份有限公司 | Storage and sorting integrated device and method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113673796A (en) * | 2020-05-14 | 2021-11-19 | 江苏华章物流科技股份有限公司 | Goods-to-person picking station control method and system |
| CN113673796B (en) * | 2020-05-14 | 2024-06-07 | 江苏华章物流科技股份有限公司 | Goods arrival person picking station control method and system |
| WO2022021658A1 (en) * | 2020-07-31 | 2022-02-03 | 江苏华章物流科技股份有限公司 | Storage and sorting integrated device and method |
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