CN210326354U

CN210326354U - Shielding sleeve crimping device

Info

Publication number: CN210326354U
Application number: CN201921626483.0U
Authority: CN
Inventors: 娄鹏; 盛全德
Original assignee: Zhengzhou Saichuan Electronic Technology Co Ltd
Current assignee: Zhengzhou Saichuan Electronic Technology Co Ltd
Priority date: 2019-09-27
Filing date: 2019-09-27
Publication date: 2020-04-14
Anticipated expiration: 2029-09-27

Abstract

The utility model discloses a shield cover crimping device, including the front shroud, shielding shell fragment, the crimping cover that contacts with the cable shielding layer during use, the preceding terminal surface of crimping cover is equipped with the turn-ups of keeping off in shielding shell fragment department. The utility model discloses a shielding cover, its shielding shell fragment is designed for split type with the crimping cover, both can with the great shielding holding power after guaranteeing the crimping of crimping cover design wall thickness, can guarantee the high elasticity with the wall thickness of shielding shell fragment design is thinner again, guarantee to contact reliably, can also realize that the assembly back crimping cover does not influence the contact reliability along axial rotation along the cable, the assembly is also simple.

Description

Shielding sleeve crimping device

Technical Field

The utility model relates to an electric automobile high voltage connector technical field, concretely relates to shield sleeve crimping device.

Background

With the development of new energy automobile technology, the requirements on the reliability, the protection level, the whole automobile assembly efficiency and the wiring harness production efficiency of the high-voltage connector are higher and higher, and the requirements on the appearance attractiveness are also higher and higher.

The first generation technical scheme is plug connector, because its structural constraint, protection level is IP67, and whole car assembly efficiency is low (need assemble to the equipment end in advance, the on-the-spot tail nut of twisting of loading, and the connector interval is little, inconvenient operation), and pencil production efficiency is low (bellows department needs winding sticky tape or pyrocondensation pipe). The new energy passenger car is frequently used and has a severe environment, so that the requirement on the protection level of the high-voltage connector is very high, and the requirement on the protection level is IP 68.

The second generation solution is a connector solution, but has the following problems:

a. the corrugated pipe and the connector have low holding force and are easy to separate during assembly;

b. the mounting bracket and the outer shell are of an integrated structure, the requirement on the precision of a mounting panel is high, the tolerance of the panel error is low, the problem of hard interference exists during mounting, and the assembly is difficult;

c. the anti-deflection capability is weak, inclined insertion is easy to cause during assembly, and the assembly is difficult.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a shielding case, its shielding shell fragment is designed for split type with the crimping cover, both can guarantee the shielding retentivity after the crimping with the crimping cover design wall thickness is great, can guarantee the high elasticity with the wall thickness that shields the shell fragment design is thinner again, guarantees to contact reliably, can also realize that the crimping cover is along axial rotation along the cable after the assembly and does not influence the contact reliability, the assembly is also simple.

In order to achieve the above purpose, the utility model adopts the following technical scheme: in order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides a shield cover crimping device, includes front shroud 7, shielding shell fragment 6, crimping cover 5 with cable shielding layer contact during the use, the preceding terminal surface of crimping cover 5 is equipped with the turn-ups of keeping off in shielding shell fragment 6 department.

The shielding elastic sheet 6 is an annular elastic sheet, at least three elastic arms 61 are arranged below the annular elastic sheet, and the elastic arms 61 are in elastic contact with the crimping sleeve 5 arranged in the outer shell; set up between the adjacent bullet arm 61 and play claw 62, play arm 61 one end and be connected with annular shell fragment, play arm 61 other end and equipment end trompil panel elasticity pore wall contact, the shielding layer and the contact of metal material crimping cover 5 of cable finally realize the shielding and switch on.

The elastic arm 61 is backwards folded by an angle smaller than 90 degrees, and the elastic arm 61 is also provided with a convex part 63 which is in contact with the inner hole wall of the opening at the equipment end; the elastic claw 62 is an arc-shaped elastic claw formed by cutting the periphery of the shielding elastic sheet.

The front cover plate 7 is evenly provided with openings, the shielding elastic sheet 6 can be arranged in the front cover plate 7 and then integrally arranged in the outer shell 4, and the elastic arms 61 are exposed out of the front cover plate through the openings of the front cover plate.

The utility model discloses a crimping cover is when using, packs the crimping cover into shell body through wires hole, and crimping cover front end is equipped with the turn-ups of keeping off in shielding shell fragment department, it is right on the inherent forward direction in the through wires hole the turn-ups carries out the fender platform of stop. The shielding elastic sheet is arranged in the front cover plate, then the front cover plate and the shielding elastic sheet are integrally inserted into the outer shell through the clamping convex block on the cylindrical surface at the front end of the outer shell and the buckle on the insertion section of the front cover plate, and the assembly is simple. The bullet claw with install the crimping cover elastic contact in the shell body threading hole, play arm and equipment end trompil panel elasticity pore wall contact, pass the shielding layer and the contact of metal material crimping cover of the cable in threading hole, finally realize that the shielding switches on.

Description of the drawings:

fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is an exploded perspective view of the present invention.

Fig. 3 is a cross-sectional view of the present invention.

Fig. 4 is a structural view of the bellows snap ring of the present invention.

Fig. 5 is a diagram of an assembling method of the mounting bracket of the present invention.

Fig. 6 is a fitting view of the mounting bracket and the outer housing of the present invention.

Fig. 7 is a structural diagram of the shielding elastic sheet of the present invention.

In the figure: 1 bellows snap ring, 2 tail-hood, 3 installing supports, 4 shells, 5 crimping covers, 6 shielding shell fragments, 7 protecgulums, 8 sealing rubber ring, 9 wire-enclosed bodies, 11 bulge loops, 21 buckles, 22 guide ways, 31 screw hole, 32 mating holes, 41 draw-in grooves, 42 joint piece, 43 guide block, 44 joint piece, 45 guide block, 46 smooth tangent plane, 47 location arch, 48 through wires holes, 61 bullet arm, 62 bullet claws, 63 convex parts.

Detailed Description

The invention will be further explained with reference to the drawings and the specific embodiments. It should be noted that the described embodiments are only preferred embodiments of the present invention, and not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by the skilled in the art without creative work belong to the protection scope of the present invention.

The utility model discloses single core hole connector's embodiment, as shown in fig. 1 to 7, including shell body 4, shell body 4 is the cavity casing, and shell body 4 fixes single core hole connector on the installation panel through installing support 3. The front end of the outer shell 4 is connected with a shielding sleeve crimping device, the rear end is connected with a corrugated pipe fixing device, and the tail part of the corrugated pipe fixing device is connected with the tail cover 2.

In this embodiment, there is one single-core via connector. Of course, in other embodiments, the single-core via connector may be connected side by side and arranged in a plurality of numbers, which may be specifically arranged according to the use environment, and is not specifically limited herein.

The corrugated pipe fixing device comprises a corrugated pipe clamping ring 1 formed by hinging two semicircles together, a complete circular ring is formed after the corrugated pipe clamping ring is folded, at least one convex ring 11 is arranged on the inner wall of the corrugated pipe clamping ring along the circumferential direction, three convex rings 11 vertical to the axis are shown in figure 4, wherein two convex rings 11 are positioned at the front end of the corrugated pipe clamping ring 1, and one convex ring is positioned at the tail end of the corrugated pipe clamping ring. After the corrugated pipe snap ring 1 is folded, the corrugated pipe is clamped on the corrugated pipe, the edge part of the corrugated pipe clamped by the convex ring 11 at the tail end of the corrugated pipe snap ring 1 plays a limiting role, the two convex rings 11 at the front end of the corrugated pipe can be tightly clamped on the wavy pipe wall of the corrugated pipe, then the corrugated pipe snap ring 1 and the corrugated pipe can be integrally installed in the outer shell, and the outer shell 4 is connected by the tail cover 2, so that the corrugated pipe cannot be separated, the corrugated pipe is assembled, and the holding force of the corrugated pipe is very.

In this embodiment, the rear end of the outer shell 4 is provided with a clamping block 42 and a guide block 43, the tail cover 2 is provided with a buckle 21 and a guide groove 22, the clamping block 42 is connected with the buckle 21 in a matching manner, and the guide block 43 is connected with the guide groove 22 in a matching manner. After the corrugated pipe clamping ring 1 and the corrugated pipe are integrally arranged in the tail cover 2, the buckle 21 and the guide groove 22 are respectively buckled with the clamping block 42 and the guide block 43, and the corrugated pipe clamping ring 1, the corrugated pipe and the tail cover 2 are integrally assembled on the outer shell 4.

Specifically, in the present embodiment, the catch block 42 and the guide block 43 are in a convex structure, and the catch 21 and the guide groove 22 are in a groove structure. Of course, in other embodiments, the snap blocks 42 and the guide blocks 43 may have a concave structure, and the snap 21 and the guide groove 22 may have a convex structure.

The utility model discloses in, shell body 4 is hollow cylindrical cavity, is equipped with through wires hole 48 in the shell body 4, and shell body 4 surface is equipped with draw-in groove 41 along the circumference direction, and draw-in groove 41 is best at the axial intermediate position of shell body 4, and then both ends are outer face of cylinder around the draw-in groove 41.

In the embodiment, the mounting bracket 3 is bent by 90 degrees, the bent part comprises a screw hole 31, and the screw hole 31 is mounted on the equipment through a screw. The mounting bracket 3 connected with the outer shell 4 is provided with a matching hole 32, the circular arc of the matching hole 32 is provided with a small smooth section which is symmetrical along the radial mirror surface, and the radial part of the matching hole 32 is also provided with a notch. The clamping groove 41 is provided with a smooth tangent plane 46 which is in radial mirror symmetry, a positioning bulge 47 is arranged on the circumference between the two tangent planes, and the chord length of the positioning bulge 47 is slightly smaller than the distance between the two tangent planes. The opening of the mounting bracket is filled through the smooth tangent plane 46 of the insulating outer shell 4, and the whole body is assembled to the insulating outer shell 4 in a sinking way. The inner diameter of the matching hole 32 is matched with the inner diameter of the clamping groove 41 in size, so that the mounting bracket 3 cannot be radially separated, and a small radial gap is formed between the mounting bracket and the clamping groove 41 due to a small smooth section on the arc of the matching hole 32; the positioning bulge 47 is matched with the notch of the mounting bracket to prevent the mounting bracket 3 from rotating around the axial direction; in addition, after the mounting bracket 3 is assembled, the tail cap 2 is arranged in the outer shell 4 to prevent the mounting bracket 3 from sliding along the axial direction.

Because the product adopts the structure that the mounting bracket 3 can be replaced, on one hand, the structure can realize the minimization of the appearance and is easier to assemble; on the other hand, the radial clearance designed on the mounting bracket can improve the containing capacity of the product, can contain the error of the mounting panel at the equipment end, greatly reduces the requirement on the processing precision of the equipment end, reduces the rejection rate and reduces the production cost.

Specifically, in the embodiment, after the mounting bracket 3 is bent by 90 degrees, the screw hole 31 faces the operator, so that the mounting is simple, convenient and quick. Of course, in other embodiments, the mounting bracket 3 is not limited to a bent structure, and may be extended to other non-bent structures to achieve different mounting manners. The included angle a between the bending part and the radial part is 0-180 degrees, when the included angle a is 0 degree, the mounting bracket is a flat plate, and when the included angle a is 180 degrees, the bending part and the radial part are in the same plane.

The shielding sleeve crimping device comprises a front cover plate 7, a shielding elastic sheet 6 and a crimping sleeve 5. When in use, the cable shielding layer is in contact with the crimping sleeve 5, and the front end face of the crimping sleeve 5 is provided with a flanging which is blocked at the shielding elastic sheet. The shielding elastic sheet 6 is arranged in the front cover plate 7, the clamping convex block 44 is arranged on the outer shell 4 through the clamping buckling of the clamping convex block 44 and the inserting section of the front cover plate, and finally the front cover plate 7 and the shielding elastic sheet 6 are integrally inserted in the outer shell 4. The shielding elastic sheet 6 is an annular elastic sheet, at least three elastic arms 61 are arranged below the annular elastic sheet, and the elastic arms 61 are in elastic contact with the crimping sleeve 5 arranged in the threading hole of the outer shell 4; set up between the adjacent bullet arm 61 and play claw 62, play arm 61 one end and be connected with annular shell fragment, play arm 61 other end and equipment end trompil panel elasticity pore wall contact, pass the shielding layer and the contact of metal material crimping cover 5 of the cable of through wires hole 48, finally realize the shielding and switch on. It should be noted that the backward folding angle of the elastic arm is less than 90 degrees, and the elastic arm 61 is also provided with a convex part 63 contacting with the inner wall of the opening of the equipment end, so as to prevent the edge part of the elastic arm 61 from scratching the inner wall of the opening of the equipment end; the elastic claw 62 is an arc-shaped elastic claw formed by cutting the periphery of the shielding elastic sheet. The shielding shell fragment 6 is split type with the design of crimping cover 5, both can guarantee the shielding retention after the crimping with 5 design wall thicknesses of crimping cover, can guarantee the high elasticity with the wall thickness that shielding shell fragment 6 designed is thinner again, guarantee that the contact is reliable, can also realize that assembly back crimping cover 5 does not influence the contact reliability along with cable axial rotation. In addition, the shielding sleeve crimping device further comprises a front cover plate 7, notches are uniformly formed in the front cover plate 7, the shielding elastic sheet 6 can be installed in the front cover plate 7 and then integrally installed in the outer shell 4, and the elastic arms 61 are exposed out of the front cover plate through the notches of the front cover plate.

A sealing rubber ring 8 is arranged at the front end in the threading hole 48 of the outer shell, and the sealing rubber ring 8 ensures the radial sealing between the insulating outer shell 4 and the inner hole wall of the equipment end opening hole. The wire sealing body 9 is further installed at the rear end position in the threading hole 48 of the insulating outer shell, the wire sealing body 9 is used for tightly wrapping the cable to seal the cable in the radial direction, and the wire sealing body 9 is sealed in the threading hole through the corrugated pipe clamping ring 1 and the tail cover 2. The sealing body 9 is of an annular structure, the inner peripheral surface of the sealing body is provided with wave-shaped convex rings which are axially arranged at intervals, and when a cable passes through an inner hole of the sealing body, the wave-shaped convex rings and the cable are extruded and deformed, so that sealing is realized, and the protection grade is improved to IP 68.

In addition, because the radial clearance between the front cover plate 7 and the inner wall of the equipment end opening hole is very small, the connector cannot be obliquely inserted when being assembled to the equipment end opening hole, the deflection prevention capability is improved, and the assembly is accurate.

The single-core through-hole connector of the utility model has the basic functions of improving the production efficiency of the wiring harness, improving the retention force of the corrugated pipe and ensuring that the whole vehicle is not separated during assembly; in addition, the following functions are achieved: the whole vehicle assembly efficiency is improved; the mounting bracket is assembled with the outer shell, so that the appearance is minimized, and the assembly is simplified; raising the protection level to IP 68; the anti-deflection capacity is improved, and the assembly is accurate.

Claims

1. The utility model provides a shield cover crimping device which characterized in that: the shielding sleeve crimping device comprises a front cover plate (7) and a shielding elastic sheet (6), and a crimping sleeve (5) in contact with a cable shielding layer in use, wherein a flanging at the shielding elastic sheet (6) is arranged on the front end face of the crimping sleeve (5).

2. The crimping device of the shielding sleeve as claimed in claim 1, wherein the shielding elastic sheet (6) is an annular elastic sheet, at least three elastic arms (61) are arranged below the annular elastic sheet, and the elastic arms (61) are in elastic contact with the crimping sleeve (5) arranged in the outer shell; set up between adjacent bullet arm (61) and play claw (62), play arm (61) one end and be connected with annular shell fragment, play arm (61) other end and equipment end trompil panel elasticity pore wall contact, the shielding layer and the contact of metal material crimping cover (5) of cable finally realize the shielding and switch on.

3. The shield sleeve crimping device according to claim 1, wherein the elastic arm (61) is folded backwards by an angle smaller than 90 degrees, and the elastic arm (61) is further provided with a convex part (63) which is contacted with the inner hole wall of the opening of the equipment end; the elastic claw (62) is an arc-shaped elastic claw which is formed by cutting the periphery of the shielding elastic sheet.

4. The shielding sleeve crimping device according to claim 1, characterized by further comprising a front cover plate (7), wherein the front cover plate (7) is uniformly provided with notches, the shielding elastic sheet (6) can be installed in the front cover plate (7) and then integrally installed in the outer shell (4), and the elastic arms (61) are exposed out of the front cover plate through the notches of the front cover plate.