CN210314733U - Water thorn cloth production line - Google Patents
Water thorn cloth production line Download PDFInfo
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- CN210314733U CN210314733U CN201921135109.0U CN201921135109U CN210314733U CN 210314733 U CN210314733 U CN 210314733U CN 201921135109 U CN201921135109 U CN 201921135109U CN 210314733 U CN210314733 U CN 210314733U
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- hydroentangling
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Abstract
The utility model provides a spunlace fabric production line belongs to spunlace fabric production technical field. The spunlace fabric production line comprises a carding machine, a drafting web former, a high-pressure spunlace machine, a dehydration treatment device, a dryer and a lap former which are connected in sequence, wherein the dehydration treatment device comprises a shell, a dehydration barrel and a wind-up roll detachably connected to the inside of the dehydration barrel are arranged in the shell, a first driving device is arranged at the bottom of the dehydration barrel and used for rolling undried spunlace nonwoven fabrics, and the first driving device is used for driving the dehydration barrel and the wind-up roll to rotate so as to centrifugally dehydrate the undried spunlace nonwoven fabrics. The utility model has the advantages of quickening the drying speed and saving energy.
Description
Technical Field
The utility model belongs to the technical field of the production of spunlace fabric, in particular to spunlace fabric production line.
Background
The spunlace nonwoven fabric is formed by jetting high-pressure micro water flow onto one or more layers of fiber webs to enable the fibers to be mutually entangled, so that the fiber webs are reinforced and have certain strength, and the obtained fabric is the spunlace nonwoven fabric. The fiber raw materials are widely available, and can be terylene, chinlon, polypropylene fiber, viscose fiber, chitin fiber, superfine fiber, tencel, silk, bamboo fiber, wood pulp fiber, alginate fiber and the like.
The existing fiber web is dried by a dryer after being formed into spunlace non-woven fabric by a high-pressure spunlace machine. However, the water content of the spunlace nonwoven fabric formed by the high-pressure spunlace machine is huge, water drops in the process of conveying the spunlace nonwoven fabric into a dryer, and the spunlace nonwoven fabric is twisted by a worker with hands to be twisted out, so that the spunlace nonwoven fabric is twisted
Disclosure of Invention
The utility model aims at providing a spunlace production line to the above-mentioned problem that exists among the prior art.
The purpose of the utility model can be realized by the following technical proposal: the utility model provides a spunlace fabric production line, a serial communication port, including carding machine, draft lapper, high pressure spunlace machine, dehydration processing apparatus, drying-machine and the lapper that connects gradually, dehydration processing apparatus include the casing, the casing in be provided with the dewatering barrel and can dismantle the wind-up roll of connecting in the dewatering barrel inside, dewatering barrel bottom be provided with a drive arrangement, the wind-up roll be used for the not hydroentangling non-woven fabrics of stoving of rolling, a drive arrangement be used for driving dewatering barrel and wind-up roll rotatory, with the spunlace non-woven fabrics centrifugal dehydration who does not dry.
The utility model discloses a theory of operation: the working personnel send the fiber raw material into a carding machine, the carding machine combs the fiber raw material, combs a web, then the fiber web is stretched to a web forming machine to enable the fiber web to be longitudinally and transversely stretched and to achieve the required strength, then the fiber web is conveyed to a high-pressure spunlace machine, the high-pressure spunlace machine is aligned with the fiber web to jet high-pressure micro water flow to form spunlace non-woven fabrics, the spunlace non-woven fabrics are wound by a winding roller, starting dehydration treatment, installing a wind-up roll in a dehydration barrel, starting a first driving device, driving the dehydration barrel and the wind-up roll to rotate together by the first driving device, so that the water on the undried spunlace nonwoven fabric is separated centrifugally, and after a period of time, the dewatered undried spunlace nonwoven fabric is obtained, and then, feeding the spunlace non-woven fabric into a dryer, drying for one time to obtain a dry spunlace non-woven fabric, and finally feeding the dry spunlace non-woven fabric into a lap former to be rolled. The utility model discloses after water thorn non-woven fabrics water thorn, before drying, carry out centrifugal dehydration and handle, take off most water on the water thorn non-woven fabrics, then dry in getting into the drying-machine again, improved the speed of drying. If the drying is directly carried out without dehydration treatment, a plurality of dryers are required to be connected in series, and a large amount of heat energy is required to be produced. But the utility model discloses after the dehydration, once dry can, the heat energy that the stoving needs just reduces greatly, has saved the energy, has improved drying efficiency.
In the above-mentioned spunlace production line, the high-pressure spunlace machine includes a spunlace plate and a plurality of spunlace heads disposed on the spunlace plate, and the spunlace plate is located on the left and right sides of the fiber web.
In the spunlace cloth production line, the spunlace plate is provided with an inlet and an outlet, the inlet is provided with the feeding roller, the outlet is provided with the first mounting seat and the material guide roller, the first mounting seat is provided with the second driving device, and the second driving device drives the first mounting seat to rotate.
In the spunlace cloth production line, the water collecting tank is arranged below the spunlace plate, the water collecting tank is connected with the shell through the first conveying pump, and the first conveying pump is used for conveying water in the shell to the water collecting tank.
In the spunlace fabric production line, the dryer comprises a box body and an air heater, a plurality of drying cylinders are further arranged inside the box body, air inlet holes are formed in the surfaces of the drying cylinders, one end of each drying cylinder is closed, and exhaust holes are formed in the other end of each drying cylinder.
In the spunlace production line, the drying cylinders are arranged in a staggered mode and can rotate around the shaft.
In foretell spunlace production line, the box in be provided with the second mount pad of installation wind-up roll, the second mount pad can pivoting, the box be provided with the discharge roller, the wind-up roll pass through screw thread and second mount pad swivelling joint.
In the spunlace production line, the bottom of the dewatering barrel is provided with a third mounting seat for mounting a winding roller, and the winding roller is rotatably connected with the third mounting seat through threads.
In the spunlace production line, the winding roller is rotatably connected with the first mounting seat through threads.
In foretell spunlace cloth production line, the spunlace head be provided with the water tank, water tank and spunlace head between connect through the inlet channel, the inlet channel on be provided with the high-pressure pump, the high-pressure pump be used for increasing the pressure of water, water tank and header tank between connect through the second delivery pump, the second delivery pump be used for with the water pump income water tank in the header tank.
Compared with the prior art, the utility model has the advantages of it is following:
1. the utility model discloses after water thorn non-woven fabrics water thorn, before drying, carry out centrifugal dehydration and handle, take off most water on the water thorn non-woven fabrics, then dry in getting into the drying-machine again, improved the speed of drying. If the drying is directly carried out without dehydration treatment, a plurality of dryers are required to be connected in series, and a large amount of heat energy is required to be produced. But the utility model discloses after the dehydration, once dry can, the heat energy that the stoving needs just reduces greatly, has saved the energy, has improved drying efficiency.
Drawings
FIG. 1 is a schematic flow diagram of the present invention;
FIG. 2 is a schematic structural view of the dehydration treatment device and the high-pressure spunlace machine of the present invention;
FIG. 3 is a schematic structural view of the dryer of the present invention;
fig. 4 is a schematic structural diagram of the first mounting seat and the second driving device of the present invention;
fig. 5 is a schematic structural view of the drying cylinder of the present invention.
In the figure, 1, a carding machine; 2. drafting web-forming machine; 3. a high pressure hydro-entangling machine; 4. a dehydration treatment device; 5. a dryer; 6. a lap former; 7. a housing; 8. a dewatering barrel; 9. a wind-up roll; 10. a first driving device; 11. a water thorn plate; 12. a water stabbing head; 13. an inlet; 14. an outlet; 15. a feed roll; 16. a first mounting seat; 17. a second driving device; 18. a water collection tank; 19. a first delivery pump; 20. a box body; 21. a hot air blower; 22. a drying cylinder; 23. an air inlet; 24. an exhaust hole; 25. a second mounting seat; 26. a discharging roller; 28. a third mounting seat; 29. a water tank; 30. a water inlet pipe; 31. a high pressure pump; 32. a second delivery pump; 33. and a material guide roller.
Detailed Description
The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
As shown in fig. 1-5, a spunlace fabric production line, including carding machine 1, draft lapper 2, high pressure spunlace machine 3, dehydration processing apparatus 4, drying-machine 5 and lapper 6 that connect gradually, dehydration processing apparatus 4 include casing 7, casing 7 in be provided with dehydration bucket 8 and can dismantle the wind-up roll 9 of connecting in dehydration bucket 8 inside, dehydration bucket 8 bottom be provided with first drive arrangement 10, wind-up roll 9 be used for rolling the spunlace non-woven fabrics not dried, first drive arrangement 10 be used for driving dehydration bucket 8 and wind-up roll 9 rotatory, with the spunlace non-woven fabrics centrifugation of not drying to remove most of water.
In more detail, the high-pressure spunlace machine 3 comprises a spunlace plate 11 and a plurality of spunlace heads 12 arranged on the spunlace plate 11, wherein the spunlace plate 11 is positioned at the left side and the right side of the fiber web.
In further detail, the spunlace panel 11 is provided with an inlet 13 and an outlet 14, the inlet 13 is provided with a feeding roller 15, the outlet 14 is provided with a first mounting seat 16 for mounting the winding roller 9 and a material guiding roller 33, and the first mounting seat 16 is provided with a second driving device 17 for driving the first mounting seat 16 to rotate. After the fiber web comes out of the drafting web former 2, the fiber web is conveyed to a position between the two spunlace plates 11 through the feeding roller 15, then spunlace is carried out to form spunlace non-woven fabrics, the second driving device 17 drives the first mounting seat 16 provided with the winding roller 9 to rotate slowly, and the winding roller 9 winds the undried spunlace non-woven fabrics. The wind-up roller 9 is rotatably connected with the first mounting seat 16 through threads. After the winding is finished, the winding roller 9 and the dewatering barrel 8 are installed together for centrifugal dewatering.
In more detail, a water collecting tank 18 is disposed below the spunlace panel 11, and the water collecting tank 2918 is connected to the housing 7 through a first delivery pump 19, and the first delivery pump 19 is used for delivering the water in the housing 7 to the water collecting tank 18.
In further detail, the dryer 5 includes a box 20 and an air heater 21, the box 20 is further provided with a plurality of drying cylinders 22, the surfaces of the drying cylinders 22 are provided with air inlets 23, one end of each drying cylinder 22 is closed, and the other end of each drying cylinder 22 is provided with an air outlet 24. The drying cylinders 22 are arranged in a staggered way, and the drying cylinders 22 can rotate around a shaft. A second mounting seat 25 for mounting the winding roller 9 is arranged in the box body 20, the second mounting seat 25 can rotate around a shaft, the box body 20 is provided with a discharging roller 26, and the winding roller 9 is connected with the second mounting seat 25 in a rotating mode through threads.
The spun-laced non-woven fabric after centrifugal dehydration is wound on the winding roller 9, the winding roller 9 is taken down from the dehydration barrel 8 and is installed on the second installation seat 25, one end of the spun-laced non-woven fabric reaches the discharge roller 26 through the surface of the drying barrel 22, one end of the spun-laced non-woven fabric is fixed with the discharge roller 26, one end of the hot air blower 21 is started, the purpose is to dry the front end of the spun-laced non-woven fabric, the end is connected into the coiling machine 6, the coiling machine 6 is started, the spun-laced non-woven fabric is dried through the surfaces of the plurality of drying barrels 22, hot air enters from the air inlet holes 23 in the surface of the drying barrel 22, the hot air takes away residual moisture on the spun-laced non-woven fabric, the moisture and the hot air enter the air inlet holes 23 together, and then are discharged out of. The outfeed roller 26, the cylinder 22 and the second mounting 25 are all rotatable about an axis.
The hot air blower 21 is used to supply dry hot air into the cabinet 20.
In further detail, the bottom of the dehydration barrel 8 is provided with a third mounting seat 28 for mounting the winding roller 9, and the winding roller 9 is rotatably connected with the third mounting seat 28 through threads.
In more detail, the water tank 29 is arranged on the water stabs head 12, the water tank 29 is connected with the water stabs head 12 through a water inlet pipe 30, a high-pressure pump 31 is arranged on the water inlet pipe 30, the high-pressure pump 31 is used for increasing the pressure of water, the water tank 29 is connected with the water collecting tank 18 through a second delivery pump 32, and the second delivery pump 32 is used for pumping the water in the water collecting tank 18 into the water tank 29. Water in the water tank 29 is conveyed to the spunlace head 12 through the water inlet pipe 30, the pressure of the water is increased by the high-pressure pump 31, the water after centrifugal dehydration of the spunlace nonwoven fabric is left in the shell 7 and conveyed to the water collecting tank 18 through the first conveying pump 19, the water falling in the spunlace process also enters the water collecting tank 18, and then the water in the water collecting tank 18 flows back to the water tank 29 through the second conveying pump 32, so that the water can be recycled, and the water resource is saved. The take-up roll 9 may be provided in plural, one wound up in the high-pressure hydro-entangling machine 3, one rotated in the dehydration treatment apparatus 4, and one in the dryer 5, and then may be recycled for use.
It should be understood that the case 20 may be opened or closed.
It should be understood that the surface of the dehydration tub 8 has many holes through which the water flows out.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Although the terms carding machine 1, drafting web former 2, high-pressure hydroentangling machine 3, dewatering treatment device 4, dryer 5, lap former 6, housing 7, dewatering drum 8, wind-up roll 9, first drive device 10, hydroentangling plate 11, hydroentangling head 12, inlet 13, outlet 14, feed roll 15, first mounting base 16, second drive device 17, water collection tank 18, first delivery pump 19, tank 20, hot air blower 21, drying cylinder 22, air inlet 23, air outlet 24, second mounting base 25, discharge roll 26, third mounting base 28, water tank 29, water inlet pipe 30, high-pressure pump 31, second delivery pump 32, guide roll 33, etc. are used more herein, the possibility of using other terms is not excluded. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed in a manner that is inconsistent with the spirit of the invention.
Claims (10)
1. The utility model provides a spunlace fabric production line, its characterized in that, is including carding machine (1), draft lapper (2), high pressure spunlace machine (3), dehydration device (4), drying-machine (5) and lapper (6) that connect gradually, dehydration device (4) including casing (7), casing (7) in be provided with dewatering barrel (8) and can dismantle wind-up roll (9) of connecting in dewatering barrel (8) inside, dewatering barrel (8) bottom be provided with a drive arrangement (10), wind-up roll (9) be used for the not hydroentangled non-woven fabrics of stoving of rolling, a drive arrangement (10) be used for driving dewatering barrel (8) and wind-up roll (9) rotatory, with the not spun-laced non-woven fabrics centrifugal dehydration of drying.
2. A hydroentangling cloth production line according to claim 1, characterized in that the high-pressure hydroentangling machine (3) comprises a hydroentangling plate (11) and a plurality of hydroentangling heads (12) provided on the hydroentangling plate (11), the hydroentangling plate (11) being located on both left and right sides of the web.
3. A hydroentangling cloth production line according to claim 2, characterized in that the hydroentangling plate (11) is provided with an inlet (13) and an outlet (14), the inlet (13) is provided with a feeding roller (15), the outlet (14) is provided with a first mounting seat (16) for mounting the winding roller (9) and a material guiding roller (33), and the first mounting seat (16) is provided with a second driving device (17) for driving the first mounting seat (16) to rotate.
4. A hydroentangled fabric production line according to claim 2, characterized in that a water collection tank (18) is arranged below the hydroentangling plate (11), the water collection tank (18) and the housing (7) being connected by a first transfer pump (19), the first transfer pump (19) being adapted to transfer water from the housing (7) to the water collection tank (18).
5. A spunlace fabric production line according to claim 1, wherein the dryer (5) comprises a box body (20) and a hot air blower (21), a plurality of drying cylinders (22) are arranged in the box body (20), air inlet holes (23) are formed in the surfaces of the drying cylinders (22), one end of each drying cylinder (22) is closed, and an exhaust hole (24) is formed in the other end of each drying cylinder (22).
6. A hydroentangling fabric production line according to claim 5, characterized in that said drying cylinders (22) are staggered, said drying cylinders (22) being rotatable about an axis.
7. A spunlace production line according to claim 5, wherein a second mounting seat (25) for mounting the winding roller (9) is arranged in the box body (20), the second mounting seat (25) can rotate around a shaft, the box body (20) is provided with a discharge roller (26), and the winding roller (9) is rotatably connected with the second mounting seat (25) through threads.
8. A spunlace production line according to claim 1, wherein a third mounting seat (28) for mounting a winding roller (9) is arranged at the bottom of the dehydration barrel (8), and the winding roller (9) is rotatably connected with the third mounting seat (28) through threads.
9. A hydroentangling production line according to claim 3, characterized in that said take-up roll (9) is rotatably connected to the first mounting seat (16) by means of a screw thread.
10. A spunlace fabric production line according to claim 4, wherein the spunlace head (12) is provided with a water tank (29), the water tank (29) and the spunlace head (12) are connected through a water inlet pipe (30), the water inlet pipe (30) is provided with a high-pressure pump (31), the high-pressure pump (31) is used for increasing the pressure of water, the water tank (29) is connected with the water collecting tank (18) through a second delivery pump (32), and the second delivery pump (32) is used for pumping the water in the water collecting tank (18) into the water tank (29).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921135109.0U CN210314733U (en) | 2019-07-18 | 2019-07-18 | Water thorn cloth production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921135109.0U CN210314733U (en) | 2019-07-18 | 2019-07-18 | Water thorn cloth production line |
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| Publication Number | Publication Date |
|---|---|
| CN210314733U true CN210314733U (en) | 2020-04-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921135109.0U Active CN210314733U (en) | 2019-07-18 | 2019-07-18 | Water thorn cloth production line |
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| CN (1) | CN210314733U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112680885A (en) * | 2020-12-01 | 2021-04-20 | 陈飞 | Spunlace machine for non-woven fabric |
| CN114277510A (en) * | 2021-12-28 | 2022-04-05 | 郑州九如非织造有限公司 | Spunlace non-woven fabric production line |
-
2019
- 2019-07-18 CN CN201921135109.0U patent/CN210314733U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112680885A (en) * | 2020-12-01 | 2021-04-20 | 陈飞 | Spunlace machine for non-woven fabric |
| CN114277510A (en) * | 2021-12-28 | 2022-04-05 | 郑州九如非织造有限公司 | Spunlace non-woven fabric production line |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 321000 Xiaoshun Town, Xiaotian village, Wucheng District, Jinhua City, Zhejiang Province Patentee after: Zhejiang Tiansheng synthetic fiber technology Co.,Ltd. Address before: 321035 Xiaoshun Town, Jinhua City, Zhejiang Province Patentee before: JINHUA TIANSHENG NONWOVEN TECHNOLOGY Co.,Ltd. |
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| CP02 | Change in the address of a patent holder | ||
| CP02 | Change in the address of a patent holder |
Address after: 321071 No. 1286, Jinjie West Road, Jiangtang Town, Wucheng District, Jinhua City, Zhejiang Province (self declaration) Patentee after: Zhejiang Tiansheng synthetic fiber technology Co.,Ltd. Address before: 321000 Xiaoshun Town, Xiaotian village, Wucheng District, Jinhua City, Zhejiang Province Patentee before: Zhejiang Tiansheng synthetic fiber technology Co.,Ltd. |