CN210313875U - Equipment for treating waste water in brush wire or monofilament production - Google Patents

Equipment for treating waste water in brush wire or monofilament production Download PDF

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CN210313875U
CN210313875U CN201921180613.2U CN201921180613U CN210313875U CN 210313875 U CN210313875 U CN 210313875U CN 201921180613 U CN201921180613 U CN 201921180613U CN 210313875 U CN210313875 U CN 210313875U
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wastewater
tank
water
cooling
reverse osmosis
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黄锡林
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Guangdong Forever Industrial Co ltd
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Guangdong Forever Industrial Co ltd
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Abstract

The utility model discloses an equipment for being arranged in carrying out processing to the waste water in brush silk or monofilament production, include: a cleaning wastewater collection tank in fluid communication with the cleaning wastewater; a cooling wastewater collection tank in fluid communication with the cooling wastewater; a wash water collection tank in fluid communication with the upstream wash wastewater collection tank; a cooling water collection tank in fluid communication with the upstream cooling wastewater collection tank; an RO reverse osmosis apparatus in fluid communication with the upstream wash water collection tank and/or the cooling water collection tank for performing RO reverse osmosis treatment on water from the wash water collection tank and/or the cooling water collection tank; a sludge tank communicated with the cleaning wastewater collecting tank and the cooling wastewater collecting tank at the upstream; and the filter press is communicated with the upstream sludge tank and is used for dehydrating wet sludge or slurry in the sludge tank to obtain dry sludge.

Description

Equipment for treating waste water in brush wire or monofilament production
Technical Field
The utility model relates to an industrial wastewater treatment and recovery technology in general. More particularly, the present invention relates to a technique and related equipment for treating and recovering waste water generated in the production of brush filaments or monofilaments.
Background
With the stricter of the national environmental protection policy, the wastewater is treated well, and the discharge reaching the standard becomes more important. However, in the production and manufacturing process of monofilaments or filaments for daily use such as toothbrushes, chemical sharpening treatment is often required for the monofilaments or the tips of the filaments, and a large amount of waste water is discharged after the treatment. Because a large amount of sodium phthalate, butanediol and other substances in the wastewater after the transformation are brought into the wastewater by the alkali liquor, if the wastewater is directly discharged, the environment is seriously influenced. Moreover, the local government now sets relevant standards for the pollution discharge of enterprises, and under the urgent need, the treatment, even the recycling of the waste water generated in the production of the brush wire or monofilament is inevitable.
Chinese patent (No. CN101993164B) relates to a method for treating and recovering waste water generated during sharpening polybutylene terephthalate (PBT) brush wires, which is mainly characterized in that the waste water is treated by activated carbon and then filtered to obtain clear waste water, dilute hydrochloric acid is added into the clear waste water to ensure that the pH value is between 3 and 5.5, sodium terephthalate in the clear waste water is converted into white flocculent precipitate of the terephthalic acid, and the white flocculent precipitate is filtered, washed and dried to obtain the terephthalic acid with the purity of more than 99.5 percent; then, neutralizing and filtering the wastewater by using NaOH aqueous solution until the pH value is 7, and layering 1, 4-butanediol and the generated NaCl solution by using a salting-out principle and a redistilling technology to obtain the 1, 4-butanediol with the purity of more than 99.7 percent; after NaCl solution exchange desalination, the water can be used as cleaning water for sharpening the PBT brush wires. However, this patent is only concerned with the treatment of waste water generated when a polybutylene terephthalate (PBT) brush wire is sharpened; and the technical proposal does not relate to the treatment of the precipitated feed. Furthermore, there is no solution to the need for further treatment of wastewater involving multiple cycles due to increased salinity.
Therefore, with the strictness of national environmental protection policies, the wastewater is treated well, and the discharge reaching the standard becomes more important. Various process waste water and washing waste water are generated in the production of monofilaments or brush wires, so that in order to solve the above problems and other problems in the prior art, a new waste water treatment equipment arrangement and process need to be designed, thereby achieving the standard of urban waste water recycling-quality of industrial water (GBT 19923-2005).
The prior art has no treatment and automatic management equipment for treating and recycling waste water in the production of the brush filaments or the monofilaments.
The applicant of the present application, after continuous research and design and repeated debugging treatment, finally designs wastewater treatment and recovery equipment and corresponding process method meeting the minimum waste discharge treatment, even zero discharge.
The information included in this background section of the specification of the present invention, including any references cited herein and any descriptions or discussions thereof, is included for technical reference purposes only and is not to be considered subject matter which would limit the scope of the present invention.
SUMMERY OF THE UTILITY MODEL
The present invention has been developed in view of the above-mentioned and other more recent concepts. The utility model discloses aim at solving above technical defect and other technical problem.
According to the utility model, aiming at the problems and the defects existing in the prior art, the utility model discloses a treatment and recovery equipment method for the waste water generated in the production of brush wires or monofilaments.
Particularly, according to an aspect of the utility model, an equipment for being directed at waste water in brush silk or monofilament production is disclosed, include: a cleaning wastewater collection tank in fluid communication with the cleaning wastewater for collecting the cleaning wastewater from the monofilament/brush production in the cleaning wastewater collection tank; a cooling wastewater collection tank in fluid communication with the cooling wastewater for centrally storing the cooling wastewater in the monofilament/brush wire production in the cooling wastewater collection tank; the cleaning water collecting tank is in fluid communication with the upstream cleaning wastewater collecting tank and is used for containing cleaning water separated after chemical adding and precipitation treatment on the cleaning wastewater in the cleaning wastewater collecting tank; the cooling water concentration tank is in fluid communication with the upstream cooling wastewater concentration tank and is used for containing cooling water separated after chemical adding and precipitation treatment of wastewater in the cooling wastewater concentration tank; an RO reverse osmosis apparatus in fluid communication with the upstream wash water collection tank and/or the cooling water collection tank for performing RO reverse osmosis treatment on the wash water and/or the cooling water from the wash water collection tank and/or the cooling water collection tank; the sludge tank is communicated with the cleaning wastewater collecting tank and the cooling wastewater collecting tank at the upstream, and is used for accommodating wet sludge or slurry separated after the cleaning wastewater in the cleaning wastewater collecting tank is subjected to chemical adding precipitation treatment and accommodating wet sludge or slurry separated after the cooling wastewater in the cooling wastewater collecting tank is subjected to chemical adding precipitation treatment; and the filter press is communicated with the upstream sludge tank and is used for dehydrating wet sludge or slurry in the sludge tank to obtain dry sludge.
According to the utility model discloses an embodiment, equipment still includes: the evaporation system water inlet tank is communicated with the upstream RO reverse osmosis equipment in fluid and is used for storing the reverse osmosis concentrated water obtained after the RO reverse osmosis equipment carries out RO reverse osmosis treatment; and an evaporation system in fluid communication with the upstream evaporation system water inlet tank for distilling the reverse osmosis concentrate to further concentrate the concentrate.
According to an embodiment of the present invention, the apparatus further comprises a micro-boiling device in fluid communication with the upstream evaporation system for micro-boiling the concentrate to further remove moisture, thereby obtaining industrial solid waste.
According to an embodiment of the present invention, the RO reverse osmosis apparatus has an RO reverse osmosis membrane unit for performing RO reverse osmosis treatment on the washing water and/or the cooling water from the washing water concentration tank and/or the cooling water concentration tank.
According to an embodiment of the present invention, the apparatus further comprises an automation control device for automatically managing and operating the apparatus.
According to the utility model discloses an embodiment, equipment is still including being arranged in with the fresh water that RO reverse osmosis equipment handled and obtain the pipeline of returning the process water and installing pump unit in the pipeline.
Further embodiments of the present invention are also capable of achieving other advantageous technical effects not listed, which other technical effects may be partially described hereinafter, and which are anticipated and understood by those skilled in the art upon reading the present invention.
The present disclosure is intended, in part, to introduce concepts and options in a simplified form that are further described below in the detailed description of the invention to assist the reader in understanding the invention. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter. All of the above features are to be understood as exemplary only and further features and objects, both as to structure and method, may be gleaned from the present disclosure.
A more complete appreciation of the features, details, utilities, and advantages of the present invention will be provided in the following written description of various embodiments of the present invention, and is defined in the appended claims. Accordingly, many limiting explanations of the disclosure may not be understood without further reading the entire specification and claims.
Drawings
The above features and advantages and other features and advantages of these embodiments, and the manner of attaining them, will become more apparent and the embodiments of the invention will be better understood by reference to the following description taken in conjunction with the accompanying drawings. In the drawings:
FIG. 1 is a schematic diagram illustrating a portion of a wastewater treatment and recovery apparatus according to an embodiment of the present invention.
Detailed Description
It is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. For example, the use of "including," "comprising," or "having" and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.
In the present application, the term "zero discharge" means that after the industrial wastewater is reused, almost all (more than 99%) of the high-concentration wastewater after the reuse is recycled without any waste liquid discharged from the plant. One of the goals of "zero-emission" is to achieve recovery of some of the recyclable components in the wastewater, such as terephthalic acid, and the other is to achieve minimal waste disposal and meet the standards for wash water and process water in municipal wastewater reclamation-quality of industrial water (GBT 19923-2005).
In this application, the terms "upstream" and "downstream" are used with reference to the direction of flow of the water/liquid. Specifically, "upstream" refers to an upstream position according to the flow direction of water/liquid, and "downstream" refers to a downstream position according to the flow direction of water/liquid.
The present invention will be explained and illustrated in more detail with reference to specific embodiments thereof.
Wastewater treatment apparatus and arrangement
To achieve the above and other objects, according to one embodiment of the present invention, a wastewater treatment apparatus comprises a cleaning wastewater collecting tank (as shown in fig. 1) in fluid communication with cleaning wastewater, for example, in communication with a pipeline, for collecting the cleaning wastewater from a monofilament/brush wire production process, for example, the wastewater after the bubble/sharpening process for the monofilament/brush wire, in the cleaning wastewater collecting tank.
The wastewater treatment equipment of the utility model also comprises a cooling wastewater concentration tank (as shown in figure 1) which is communicated with the cooling wastewater in fluid, such as through a pipeline, and is used for concentrating and storing the cooling wastewater from the monofilament/brush wire production process, such as the cooling wastewater after the cleaning treatment of the monofilament/brush wire, in the cooling wastewater concentration tank.
The wastewater treatment equipment of the utility model also comprises a cleaning water collecting tank and a sludge tank (as shown in figure 1) which are communicated with the cleaning wastewater collecting tank at the upstream by fluid, such as a pipeline. The cleaning water collecting tank is used for containing cleaning water separated after chemical adding and precipitating treatment of the cleaning wastewater in the cleaning wastewater collecting tank. Meanwhile, wet sludge or slurry separated after the cleaning wastewater in the cleaning wastewater collection tank is subjected to chemical adding and precipitation treatment is discharged into a sludge tank.
The wastewater treatment facility of the present invention further comprises a cooling water collection tank (shown in fig. 1) in fluid communication, e.g., via a pipe, with the cooling wastewater collection tank at the upstream. Wherein, the cooling water is concentrated the jar and is arranged in holding the cooling water that separates after adding medicine sedimentation treatment to the waste water in the cooling waste water is concentrated the jar, and the sludge impoundment then is arranged in holding the wet mud or the mud that separates after adding medicine sedimentation treatment of the cooling waste water in the cooling waste water is concentrated the jar.
According to an aspect of the present invention, the wastewater treatment apparatus of the present invention may further include a filter press (as shown in fig. 1) communicating with the sludge tank at the upstream, for example, through a pipeline, for performing further dehydration treatment on wet sludge or sludge in the sludge tank by using the filter press, thereby obtaining dry sludge.
According to an important aspect of the present invention, the wastewater treatment plant of the present invention further comprises an RO reverse osmosis plant (as shown in fig. 1) in fluid communication, e.g., via a pipeline, with the upstream cleaning water collection tank and/or cooling water collection tank, having an RO reverse osmosis unit for performing RO reverse osmosis treatment on the cleaning water and/or cooling water from the cleaning water collection tank and/or cooling water collection tank. The fresh water after the RO membrane treatment is recycled, and the reverse osmosis concentrated water after the RO membrane treatment can be selectively discharged to the water inlet tank of the evaporation system for further treatment through the subsequent evaporation system.
According to one aspect of the present invention, the wastewater treatment apparatus of the present invention may further optionally comprise an evaporation system water inlet tank in fluid communication with the upstream RO reverse osmosis apparatus, for example, via a pipeline, and an evaporation system (not shown in fig. 1) in fluid communication with the upstream evaporation system water inlet tank, for example, via a pipeline, for distilling the reverse osmosis concentrated water after RO membrane treatment to further concentrate the water into a concentrated solution.
According to one aspect of the present invention, the wastewater treatment apparatus of the present invention may further optionally include a micro-boiling device (not shown in fig. 1) in fluid communication with the upstream evaporation system, for example, in communication with the upstream evaporation system through a pipeline, for performing micro-boiling treatment on the concentrated solution obtained after distillation by the evaporation system, and further removing water to obtain industrial solid waste. The industrial waste may be handed over to designated solid waste treatment limited for landfill or other disposal according to national standards.
According to an aspect of the utility model, the utility model discloses a waste water treatment equipment still can include automatic control device for automated management and operation the utility model discloses a waste water treatment equipment.
Wastewater treatment process
Embodiments of the wastewater treatment process of the present invention are further described below in conjunction with wastewater treatment facilities.
According to an embodiment of the present invention, as shown in fig. 1, the waste water from the monofilament/brush wire production process, such as the waste water after the soaking/sharpening process for the monofilament/brush wire, is further treated and recovered, and the specific procedures include:
a. transporting waste water from a filament/brush production plant, for example, waste water from a filament/brush production process, via a pipeline to a cooling waste water collection tank and/or a cleaning waste water collection tank; the preferable model of the cooling wastewater collecting tank and the cleaning wastewater collecting tank is, for example, a commercially available PT20000 type storage tank, and a brand new PE material is used, and the size thereof is, for example, 4100mm in height, 2700mm in diameter and 650mm in caliber, and of course, the size and throughput of the storage tank can be flexibly designed and customized as required;
b. adding chemicals into the wastewater in a cooling wastewater collection tank and/or a cleaning wastewater collection tank for precipitation treatment;
c. discharging the precipitate after adding the drug and precipitating into a downstream sludge tank, and dehydrating the precipitate by using a filter press; the filter press is, for example, a commercially available XMY5/500 plate and frame sludge filter press of conventional technology, with a filter area of, for example, about 5 square meters (filter area, throughput, etc. of the filter press can be customized according to the production line design);
d. discharging cleaning water and/or cooling water obtained after the chemical adding and precipitation into a cleaning water collecting tank and/or a cooling water collecting tank;
e. introducing water in the cleaning water collecting tank and/or the cooling water collecting tank into RO reverse osmosis equipment (such as shown in FIG. 1) for RO reverse osmosis treatment, recycling fresh water treated by an RO membrane of the RO reverse osmosis equipment, and discharging reverse osmosis concentrated water treated by the RO membrane to an inlet water tank of an evaporation system;
f. carrying out distillation treatment on the reverse osmosis concentrated water in the water inlet tank of the evaporation system through a downstream evaporation system to further concentrate the reverse osmosis concentrated water into a concentrated solution;
g. the concentrated solution distilled and concentrated by the evaporation system is subjected to micro-boiling treatment by a micro-boiling device to further remove moisture, thereby obtaining industrial solid waste.
According to the utility model discloses an embodiment, the utility model discloses a waste water treatment process still includes step h: the fresh water treated by the RO membrane of the RO reverse osmosis plant is recycled, for example, by pipeline recycle to the plant water, thus forming a complete process-recycle cycle.
According to an embodiment of the present invention, the wastewater treatment process of the present invention may further include step i: i.e. the industrial solid waste obtained in step g is disposed of to meet the requirements of relevant national standards.
According to an embodiment of the present invention, the wastewater treatment process of the present invention may further include a step of recovering recyclable chemicals such as benzoic acid in the cooling wastewater and/or the cleaning wastewater, thereby realizing a minimum amount of waste discharge and achieving the standards of washing water and process water in urban wastewater recycling-quality of industrial water (GBT 19923-2005).
Through the above technical scheme of the utility model, the utility model discloses make can realize the "zero release" of waste water, promptly, industrial waste water is through handling and recycle back, can retrieve the almost whole (more than 99%) volume of the high concentration waste water after this part used repeatedly, and do not have any waste liquid discharge mill. Moreover, the utility model discloses also make whole effluent disposal system can realize automatic operation and management.
The foregoing description of several embodiments of the invention has been presented for the purposes of illustration and description. The foregoing description is not intended to be exhaustive or to limit the invention to the precise features and/or forms disclosed, and obviously many modifications and variations are possible in light of the above teaching and are within the scope of the invention.
It will be understood by those skilled in the art that the foregoing is merely illustrative and descriptive of some specific embodiments and not limiting of the scope of the invention. The scope of the present invention is limited only by the appended claims.

Claims (6)

1. An apparatus for treating wastewater from the production of brush filaments or monofilaments, comprising:
a cleaning wastewater collection tank in fluid communication with the cleaning wastewater for collecting the cleaning wastewater from the monofilament/brush production in the cleaning wastewater collection tank;
a cooling wastewater collection tank in fluid communication with the cooling wastewater for centrally storing the cooling wastewater in the monofilament/brush wire production in the cooling wastewater collection tank;
the cleaning water collecting tank is in fluid communication with the upstream cleaning wastewater collecting tank and is used for containing cleaning water separated after chemical adding and precipitation treatment on the cleaning wastewater in the cleaning wastewater collecting tank;
the cooling water concentration tank is in fluid communication with the upstream cooling wastewater concentration tank and is used for containing cooling water separated after chemical adding and precipitation treatment of wastewater in the cooling wastewater concentration tank;
an RO reverse osmosis apparatus in fluid communication with the upstream wash water collection tank and/or the cooling water collection tank for performing RO reverse osmosis treatment on the wash water and/or the cooling water from the wash water collection tank and/or the cooling water collection tank;
the sludge tank is communicated with the cleaning wastewater collecting tank and the cooling wastewater collecting tank at the upstream, and is used for accommodating wet sludge or slurry separated after the cleaning wastewater in the cleaning wastewater collecting tank is subjected to chemical adding precipitation treatment and accommodating wet sludge or slurry separated after the cooling wastewater in the cooling wastewater collecting tank is subjected to chemical adding precipitation treatment; and
and the filter press is communicated with the upstream sludge tank and is used for dehydrating wet sludge or slurry in the sludge tank to obtain dry sludge.
2. The apparatus of claim 1, wherein the apparatus further comprises:
the evaporation system water inlet tank is communicated with the upstream RO reverse osmosis equipment in fluid and is used for storing the reverse osmosis concentrated water obtained after the RO reverse osmosis equipment carries out RO reverse osmosis treatment; and
and the evaporation system is in fluid communication with the upstream evaporation system water inlet tank and is used for distilling the reverse osmosis concentrated water to further concentrate the reverse osmosis concentrated water into a concentrated solution.
3. The apparatus of claim 2, further comprising a micro-boiling device in fluid communication with the upstream evaporation system for micro-boiling the concentrate to further remove moisture, thereby obtaining industrial solid waste.
4. The apparatus of any one of claims 1 to 3 wherein the RO reverse osmosis apparatus has an RO reverse osmosis membrane unit for subjecting wash water and/or cooling water from the wash water and/or cooling water concentrating tank to RO reverse osmosis treatment.
5. The device according to any of claims 1-3, wherein the device further comprises automation control means for automated management and operation of the device.
6. The apparatus of any one of claims 1 to 3 wherein the apparatus further comprises a conduit for pumping fresh water treated by the RO reverse osmosis apparatus back into the process water and a pump means mounted in the conduit.
CN201921180613.2U 2019-07-25 2019-07-25 Equipment for treating waste water in brush wire or monofilament production Active CN210313875U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110330161A (en) * 2019-07-25 2019-10-15 刘衡 A kind of equipment for being handled the waste water in brush filament or monofilament production

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110330161A (en) * 2019-07-25 2019-10-15 刘衡 A kind of equipment for being handled the waste water in brush filament or monofilament production

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