CN210306995U - Automatic groove milling belt cleaning device of commutator - Google Patents
Automatic groove milling belt cleaning device of commutator Download PDFInfo
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- CN210306995U CN210306995U CN201920715985.4U CN201920715985U CN210306995U CN 210306995 U CN210306995 U CN 210306995U CN 201920715985 U CN201920715985 U CN 201920715985U CN 210306995 U CN210306995 U CN 210306995U
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- commutator
- cleaning device
- working fluid
- assembly line
- blade
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Abstract
The utility model provides an automatic groove milling cleaning device for a commutator, which comprises a feeding circulation assembly line, a groove milling machine, a material moving manipulator and a cleaning circulation assembly line, wherein the groove milling machine comprises an infrared thermometer and a working fluid injection mechanism; the infrared thermometer is used for detecting the temperature of the blade of the slot milling mechanism, and the working fluid injection mechanism is used for injecting working fluid to the blade of the slot milling mechanism; the material moving manipulator is used for moving the commutator among the feeding circulation assembly line, the slot milling machine and the cleaning circulation assembly line. An infrared thermometer is arranged on the slot milling machine to detect the temperature of the blade, and when the temperature reaches a set temperature threshold value, the working fluid injection mechanism is started to cool the blade to inject working fluid, so that the problem that the slot milling efficiency is reduced after the blade is at a high temperature to generate burrs is prevented, and the slot milling quality is improved; meanwhile, when the blade is not overheated, the working fluid does not need to be continuously sprayed, so that the use of the working fluid is saved, the cost is saved, and the waste liquid discharge is reduced.
Description
Technical Field
The utility model relates to a commutator milling flutes equipment specifically is an automatic milling flutes belt cleaning device of commutator.
Background
The commutator is a main component in the motor, and the slot milling machine is equipment for milling the mica slot and the hook slot of the commutator. And the dividing device of the slot milling machine drives the commutator to rotate in an indexing way, and a blade of the slot milling machine performs slot milling processing from the right upper side of the commutator. However, in actual machining, as the slot milling machine works for a long time, the temperature of the blade is excessively increased, burrs are easily generated on the edge of the slot body, and the quality of the slot milling is poor.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model aims to provide an automatic groove milling and cleaning device for a commutator.
In order to achieve the above object, the technical solution of the present invention is: an automatic groove milling and cleaning device for a commutator, comprising:
the slot milling machine comprises an indexing mechanism, a jacking mechanism, a slot milling mechanism, an infrared thermometer, a water collecting tray, a working fluid injection mechanism and a controller; the indexing mechanism is used for driving the commutator to rotate circularly according to the angle; the jacking mechanism is used for jacking and positioning the commutator; the groove milling mechanism is used for milling grooves in the commutator; the infrared thermometer and the working solution spraying mechanism are in signal connection with the controller, and the controller receives a temperature signal detected by the infrared thermometer and then sends out an instruction signal for controlling the working solution spraying mechanism to act;
the feeding circulation assembly line is used for conveying the commutator to be milled to the position of the slot milling machine;
the cleaning and circulating assembly line is provided with a cleaning device and a drying device which are used for cleaning and drying the commutator;
a material moving manipulator; the device is used for transferring the commutator among a feeding circulation assembly line, a slot milling machine and a cleaning circulation assembly line.
Compared with the prior art, the utility model, dispose the infrared thermometer on the slot milling machine and detect the blade temperature, when reaching the set temperature threshold, the working solution jet organization starts to spray the working solution to the blade and cool down, prevent the slot milling efficiency after the blade high temperature from reducing and producing the burr, promote the slot milling quality; meanwhile, when the blade is not overheated, the working fluid does not need to be continuously sprayed, so that the use of the working fluid is saved, the cost is saved, and the waste liquid discharge is reduced; the material moving manipulator is used for moving the commutator among the feeding circulation assembly line, the slot milling machine and the cleaning circulation assembly line, so that the slot milling and cleaning of the commutator are automatically realized, and the production efficiency is improved.
Furthermore, the indexing mechanism comprises a servo motor and an indexing main shaft, and the servo motor drives the indexing main shaft to rotate circularly according to a set angle; the jacking mechanism comprises a jacking rod shaft and a translation driving component, and the translation driving component can push the jacking rod shaft to translate along the axial direction; the slot milling mechanism comprises a blade, a cutter shaft and a driving motor arranged on the adjusting base, the blade is arranged on the cutter shaft, the cutter shaft is perpendicular to the indexing main shaft, and a front-back movement driving mechanism and a left-right movement driving mechanism are arranged below the adjusting base.
By adopting the preferable scheme, the groove milling operation of the commutator is stably realized.
Further, pay-off circulating water line includes support, guide rail, gear motor, circulation chain and places the platform, the guide rail is installed on the support, gear motor drives through circulation chain and places the platform and rotate along the guide rail circulation.
Furthermore, a positioning structure matched with the shape of the commutator is arranged on the placing table.
By adopting the preferable scheme, the commutator manufacturing stations are arranged on the feeding circulation production line, the middle carrying circulation of the commutator is reduced, and the production efficiency is improved.
Further, the material moving manipulator comprises a clamping jaw, a first rotating mechanism, a second rotating mechanism, a translation mechanism and a supporting frame, wherein the first rotating mechanism is used for enabling the axis of the reverser to rotate to the horizontal state from the vertical state, the second rotating mechanism is used for driving the reverser to rotate on the horizontal plane, and the translation mechanism drives the reverser to move to the position of the slot milling machine along the supporting frame.
By adopting the preferable scheme, the commutator can be stably transferred.
Further, the working solution injection mechanism comprises a working solution storage tank, a liquid pump, an electromagnetic valve and a spray head which are sequentially connected through a pipeline.
By adopting the preferable scheme, the spraying of the working liquid is controlled in real time according to the working temperature of the blade.
Further, the cleaning device comprises an ultrasonic oscillator and a water spraying device, and the drying device comprises a blower and a heater.
Adopt above-mentioned preferred scheme, ultrasonic oscillator can improve cleaning efficiency, and the blower can blow off the drop of water earlier, improves drying efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
fig. 2 is a schematic structural view of a slot milling machine.
Names of corresponding parts represented by numerals and letters in the drawings:
1-a slot milling machine; 11-a servo motor; 12-an indexing spindle; 13-a jack-pin shaft; 14-a translation drive member; 15-a blade; 16-a cutter shaft; 17-a drive motor; 18-adjusting the base; 19-a water collection tank; 2-a feeding circulation assembly line; 3-cleaning a circulating assembly line; 4-a material moving manipulator; 41-a clamping jaw; 42-a first rotation mechanism; 43-a second rotation mechanism; 44-a translation mechanism; 45-support frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1-2, an automatic groove milling and cleaning device for a commutator comprises:
the slot milling machine 1 comprises an indexing mechanism, a jacking mechanism, a slot milling mechanism, an infrared thermometer, a water collecting tray, a working fluid injection mechanism and a controller; the indexing mechanism is used for driving the commutator to rotate circularly according to the angle; the jacking mechanism is used for jacking and positioning the commutator; the groove milling mechanism is used for milling grooves in the commutator; the infrared thermometer and the working solution spraying mechanism are in signal connection with the controller, and the controller receives a temperature signal detected by the infrared thermometer and then sends out a command signal for controlling the working solution spraying mechanism to act;
the feeding circulating assembly line 2 is used for conveying a commutator to be milled to the position of the slot milling machine;
a cleaning circulating assembly line 3, which is provided with a cleaning device and a drying device for cleaning and drying the commutator;
a material moving manipulator 4; the device is used for transferring the commutator among a feeding circulation assembly line, a slot milling machine and a cleaning circulation assembly line.
The beneficial effect of adopting above-mentioned technical scheme is: an infrared thermometer is arranged on the slot milling machine to detect the temperature of the blade, and when the temperature reaches a set temperature threshold value, the working fluid injection mechanism is started to cool the blade to inject working fluid, so that the problem that the slot milling efficiency is reduced after the blade is at a high temperature to generate burrs is prevented, and the slot milling quality is improved; meanwhile, when the blade is not overheated, the working fluid does not need to be continuously sprayed, so that the use of the working fluid is saved, the cost is saved, and the waste liquid discharge is reduced.
As shown in fig. 2, in other embodiments of the present invention, the indexing mechanism includes a servo motor 11 and an indexing spindle 12, and the servo motor 11 drives the indexing spindle 12 to rotate cyclically according to a set angle; the jacking mechanism comprises a jacking rod shaft 13 and a translation driving part 14, and the translation driving part 14 can push the jacking rod shaft 13 to translate along the axial direction; the slot milling mechanism comprises a blade 15, a cutter shaft 16 and a driving motor 17 arranged on an adjusting base 18, wherein the blade 15 is arranged on the cutter shaft 16, the cutter shaft 16 is perpendicular to the indexing main shaft 12, a front-back moving driving mechanism and a left-right moving driving mechanism are arranged below the adjusting base 18, and the front-back moving driving mechanism and the left-right moving driving mechanism can adopt common lead screw pairs. The beneficial effect of adopting above-mentioned technical scheme is: stably realize the groove milling operation of the commutator.
The utility model discloses an in other embodiments, pay-off circulation assembly line includes support, guide rail, gear motor, circulation chain and places the platform, the guide rail is installed on the support, gear motor drives through circulation chain and places the platform and rotate along the guide rail circulation. And a positioning structure matched with the shape of the commutator is arranged on the placing table. The beneficial effect of adopting above-mentioned technical scheme is: the commutator manufacturing stations are arranged on the feeding circulation production line, so that the middle carrying and circulation of the commutator are reduced, and the production efficiency is improved.
As shown in fig. 1, in other embodiments of the present invention, the material transferring manipulator 4 includes a clamping jaw 41, a first rotating mechanism 42, a second rotating mechanism 43, a translating mechanism 44 and a supporting frame 45, the first rotating mechanism 42 is used for realizing that the axis of the commutator is transferred from the vertical state to the horizontal state, the second rotating mechanism 43 is used for driving the commutator to rotate on the horizontal plane, and the translating mechanism 44 drives the commutator to move to the position of the slot milling machine along the supporting frame 45. The beneficial effect of adopting above-mentioned technical scheme is: realize the stable moving and carrying of the commutator.
In other embodiments of the present invention, the working fluid injection mechanism includes a working fluid storage tank, a fluid pump, a solenoid valve, and a nozzle, which are connected in sequence via a pipeline. The beneficial effect of adopting above-mentioned technical scheme is: and controlling the spraying of the working liquid in real time according to the working temperature of the blade.
In other embodiments of the present invention, the cleaning device includes an ultrasonic oscillator, a water spraying device, and the drying device includes a blower and a heater. The beneficial effect of adopting above-mentioned technical scheme is: the ultrasonic oscillator can improve cleaning efficiency, and the blower can blow off the water droplet earlier, improves drying efficiency.
The above embodiments are only for illustrating the technical conception and the features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and the protection scope of the present invention can not be limited thereby, and all equivalent changes or modifications made according to the spirit of the present invention should be covered in the protection scope of the present invention.
Claims (7)
1. The utility model provides an automatic groove cleaning device that mills of commutator which characterized in that includes:
the slot milling machine comprises an indexing mechanism, a jacking mechanism, a slot milling mechanism, an infrared thermometer, a water collecting tray, a working fluid injection mechanism and a controller; the indexing mechanism is used for driving the commutator to rotate circularly according to the angle; the jacking mechanism is used for jacking and positioning the commutator; the groove milling mechanism is used for milling grooves in the commutator; the infrared thermometer and the working solution spraying mechanism are in signal connection with the controller, and the controller receives a temperature signal detected by the infrared thermometer and then sends out an instruction signal for controlling the working solution spraying mechanism to act;
the feeding circulation assembly line is used for conveying the commutator to be milled to the position of the slot milling machine;
the cleaning and circulating assembly line is provided with a cleaning device and a drying device which are used for cleaning and drying the commutator;
a material moving manipulator; the device is used for transferring the commutator among a feeding circulation assembly line, a slot milling machine and a cleaning circulation assembly line.
2. The automatic commutator groove milling and cleaning device according to claim 1, wherein the indexing mechanism comprises a servo motor and an indexing spindle, and the servo motor drives the indexing spindle to rotate circularly according to a set angle; the jacking mechanism comprises a jacking rod shaft and a translation driving component, and the translation driving component can push the jacking rod shaft to translate along the axial direction; the slot milling mechanism comprises a blade, a cutter shaft and a driving motor arranged on the adjusting base, the blade is arranged on the cutter shaft, the cutter shaft is perpendicular to the indexing main shaft, and a front-back movement driving mechanism and a left-right movement driving mechanism are arranged below the adjusting base.
3. The automatic commutator groove milling and cleaning device of claim 1, wherein the feeding circulating assembly line comprises a support, a guide rail, a speed reducing motor, a circulating chain and a placing table, the guide rail is mounted on the support, and the speed reducing motor drives the placing table to rotate circularly along the guide rail through the circulating chain.
4. The automatic commutator groove milling and cleaning device according to claim 3, wherein the placing table is provided with a positioning structure matched with the shape of the commutator.
5. The automatic groove milling and cleaning device for the commutator of claim 2, wherein the material moving manipulator comprises a clamping jaw, a first rotating mechanism, a second rotating mechanism, a translation mechanism and a support frame, the first rotating mechanism is used for realizing the rotation of the axis of the commutator from a vertical state to a horizontal state, the second rotating mechanism is used for driving the commutator to rotate on a horizontal plane, and the translation mechanism drives the commutator to move to the position of the groove milling machine along the support frame.
6. The automatic commutator groove milling and cleaning device according to claim 1, wherein the working fluid injection mechanism comprises a working fluid storage tank, a fluid pump, an electromagnetic valve and a spray head which are connected in sequence through pipelines.
7. The automatic commutator groove milling and cleaning device according to claim 6, wherein the cleaning device comprises an ultrasonic oscillator and a water spraying device, and the drying device comprises a blower and a heater.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920715985.4U CN210306995U (en) | 2019-05-17 | 2019-05-17 | Automatic groove milling belt cleaning device of commutator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920715985.4U CN210306995U (en) | 2019-05-17 | 2019-05-17 | Automatic groove milling belt cleaning device of commutator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210306995U true CN210306995U (en) | 2020-04-14 |
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ID=70139125
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920715985.4U Active CN210306995U (en) | 2019-05-17 | 2019-05-17 | Automatic groove milling belt cleaning device of commutator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210306995U (en) |
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2019
- 2019-05-17 CN CN201920715985.4U patent/CN210306995U/en active Active
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