CN210303212U - High-shear homogenizer - Google Patents
High-shear homogenizer Download PDFInfo
- Publication number
- CN210303212U CN210303212U CN201920824208.3U CN201920824208U CN210303212U CN 210303212 U CN210303212 U CN 210303212U CN 201920824208 U CN201920824208 U CN 201920824208U CN 210303212 U CN210303212 U CN 210303212U
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- heat dissipation
- stator
- shell
- rotor
- crushing cavity
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- 230000017525 heat dissipation Effects 0.000 claims abstract description 45
- 239000000463 material Substances 0.000 claims abstract description 43
- 238000010008 shearing Methods 0.000 claims abstract description 26
- 230000000694 effects Effects 0.000 abstract description 15
- 238000001816 cooling Methods 0.000 abstract description 5
- 239000006185 dispersion Substances 0.000 abstract description 4
- 238000004945 emulsification Methods 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000006187 pill Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
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- Crushing And Grinding (AREA)
- Accessories For Mixers (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The utility model discloses a high-shear homogenizer, which comprises a shell, wherein an end cover is annularly arranged at the middle position of the shell, a material inlet is arranged at the left end of the shell, a shearing mechanism is arranged at the position close to the left end inside the shell, a gasket is arranged at the bottom end of the shearing mechanism, and a primary crushing cavity, a secondary crushing cavity and a discharge pump are sequentially arranged below the shearing mechanism; the utility model discloses a shear mechanism, the setting of heat dissipation mechanism and stator chuck, can be fine cut the material and strike, make the abundant dispersion of material and homogeneity emulsification, ensure the material and cut the quality, the fineness is better, the rotor produces the heat can be fine simultaneously and evacuates to the heat dissipation chamber through the heat dissipation passageway under high-speed rotation, thereby reach the effect of cooling, prevent the use of high temperature influence isotropic symmetry, can ensure the stability of stator, prevent effectively that the rotor from driving the stator under high-speed rotation and rocking, thereby the effect is cuted in the influence.
Description
Technical Field
The utility model belongs to the isotropic symmetry field specifically is a high shear isotropic symmetry.
Background
The high-shear homogenizer has large processing capacity, is suitable for industrial online continuous production, can be used for stirring suspension, pill coating, drug depolymerization, paint dispersion, lipstick, vegetable puree and the like, and is correspondingly improved in structure and function along with the continuous development of the society, but the existing high-shear homogenizer has certain defects, cannot well dredge the heat inside the homogenizer, shortens the service life of the homogenizer and increases the production cost, and is believed to be further improved in the future so as to meet different requirements in use;
the existing high-shear homogenizer still has certain drawbacks when in use, the stator is not good in stability, and is easy to shake due to high-speed rotation of the rotor, so that the shearing effect is influenced, materials cannot be sufficiently sheared and homogenized and emulsified, the fineness is not good, the heat in the homogenizer cannot be well conducted, the heat dissipation effect is not obvious, the service life of the homogenizer is shortened, the production cost is increased, and a solution is provided for solving the defects.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a high shear homogenizer.
The purpose of the utility model can be realized by the following technical scheme:
a high-shear homogenizer comprises a shell, wherein an end cover is annularly arranged at the middle position of the shell, a material inlet is formed in the left end of the shell, a shearing mechanism is arranged at the position, close to the left end, inside the shell, a gasket is arranged at the bottom end of the shearing mechanism, a primary crushing cavity, a secondary crushing cavity and a discharge pump are sequentially arranged below the shearing mechanism, a heat dissipation cavity is arranged at the position, close to the right end, inside the shell, a heat dissipation mechanism is arranged at one side of the heat dissipation cavity, a rotating shaft is arranged between the two groups of heat dissipation cavities, and a bearing seat is arranged;
the heat dissipation mechanism comprises a heat dissipation channel and an adjusting bolt, a rubber pad is arranged at the bottom end of the adjusting bolt, the shearing mechanism comprises a stator and a rotor, a shearing cavity is formed between the stator and the rotor, a stator chuck is installed on one side face of the stator, an impeller is arranged at the bottom end of the rotor, and a sealing cover is installed at the end of the shell.
Furthermore, the primary crushing cavity, the secondary crushing cavity and the discharge pump are distributed at the bottom end inside the shell in a linear mode, and material connecting pipes are arranged between the primary crushing cavity, the secondary crushing cavity and the discharge pump.
Furthermore, a material outlet is formed in the middle of the upper end of the shell, and the material outlet is communicated with the discharging pump through a material connecting pipe.
Further, the rotor is fixedly connected with the impeller, and the rotor and the impeller rotate synchronously.
Further, the stator chuck is L-shaped, and the stator is fixedly installed on the inner wall of the shell through the stator chuck.
Further, the heat dissipation channel is communicated with the heat dissipation cavity, and the upper end of the heat dissipation cavity is provided with a ventilation plug.
The utility model has the advantages that: the utility model discloses a shear mechanism, the setting of heat dissipation mechanism and stator chuck, can be fine cut the material and strike, make the abundant dispersion of material and homogeneity emulsification, ensure the material and cut the quality, the fineness is better, the rotor produces the heat can be fine simultaneously and evacuates to the heat dissipation chamber through the heat dissipation passageway under high-speed rotation, thereby reach the effect of cooling, prevent the use of high temperature influence isotropic symmetry, can ensure the stability of stator, prevent effectively that the rotor from driving the stator under high-speed rotation and rocking, thereby the effect is cuted in the influence.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view of A of FIG. 1 according to the present invention;
FIG. 3 is an enlarged view of B of FIG. 1 according to the present invention;
fig. 4 is a side view of the present invention.
FIG. 1, a housing; 2. an end cap; 3. a material outlet; 4. a material inlet; 5. a shearing mechanism; 6. a gasket; 7. a primary crushing chamber; 8. a secondary crushing chamber; 9. a discharge pump; 10. a heat dissipation mechanism; 11. a rotating shaft; 12. a heat dissipation cavity; 13. a venting plug; 14. a load bearing seat; 15. a heat dissipation channel; 16. adjusting the bolt; 17. a stator; 18. a rotor; 19. a stator chuck; 20. a shear chamber; 21. an impeller; 22. a sealing cover; 23. and (7) a rubber pad.
Detailed Description
As shown in fig. 1-4, a high shear homogenizer comprises a housing 1, an end cover 2 is annularly installed at the middle position of the housing 1, a material inlet 4 is formed at the left end of the housing 1, a shearing mechanism 5 is arranged at the position close to the left end inside the housing 1, a gasket 6 is arranged at the bottom end of the shearing mechanism 5, a primary crushing cavity 7, a secondary crushing cavity 8 and a discharge pump 9 are sequentially arranged below the shearing mechanism 5, a heat dissipation cavity 12 is arranged at the position close to the right end inside the housing 1, a heat dissipation mechanism 10 is arranged at one side of the heat dissipation cavity 12, a rotating shaft 11 is arranged between the two sets of heat dissipation cavities 12, and a bearing seat 14 is installed at the bottom end of;
the heat dissipation mechanism 10 comprises a heat dissipation channel 15 and an adjusting bolt 16, heat generated by a rotor 18 under high-speed rotation can be well dissipated to a heat dissipation cavity 12, so that the effect of cooling is achieved, the influence of high temperature on the use of the homogenizer is prevented, a rubber pad 23 is arranged at the bottom end of the adjusting bolt 16, the shearing mechanism 5 comprises a stator 17 and a rotor 18, the rotor 18 rotates at high speed under the action of a motor, so that strong comprehensive effects of reciprocating hydraulic shearing, centrifugal extrusion, liquid flow collision and the like are formed between the rotor 18 and the stator 17, materials are circularly and repeatedly sheared, centrifugally extruded and liquid flow collided in the homogenizer, so that the materials can be sufficiently dispersed and homogenized and emulsified, the shearing quality of the materials is ensured, the fineness is better, a shearing cavity 20 is arranged between the stator 17 and the rotor 18, a stator chuck 19 is arranged on one side surface of the stator 17, and the, effectively prevent that rotor 18 from driving stator 17 and rocking under high-speed rotation to influence the shearing effect, rotor 18 bottom is provided with impeller 21, sealed lid 22 is installed to shell 1 tip.
Primary crushing chamber 7, secondary crushing chamber 8 and discharge pump 9 are a style of calligraphy and distribute side by side in the inside bottom of shell 1, and primary crushing chamber 7, secondary crushing chamber 8 and discharge pump 9 all are provided with the material connecting pipe between two liang, can carry out the hierarchical crushing to the material for the material is even more tiny.
The middle position of the upper end of the shell 1 is provided with a material outlet 3, and the material outlet 3 is communicated with the discharging pump 9 through a material connecting pipe.
The rotor 18 is fixedly connected with the impeller 21, and the rotor 18 and the impeller 21 rotate synchronously.
The heat dissipation channel 15 is communicated with the heat dissipation cavity 12, and the upper end of the heat dissipation cavity 12 is provided with a ventilation plug 13.
A high-shear homogenizer is disclosed, during operation, firstly materials enter a shearing cavity through a material inlet, a rotor rotates at a high speed under the action of a motor, so that strong comprehensive effects such as reciprocating hydraulic shearing, centrifugal extrusion and liquid flow collision are formed between the rotor and a stator, the materials are circularly and reciprocally sheared, centrifugally extruded and liquid flow collided in the homogenizer, so that the materials can be sufficiently dispersed and homogenized and emulsified, the shearing quality of the materials is ensured, the fineness is better, secondly the sheared materials enter a primary crushing cavity and a secondary crushing cavity respectively for crushing, so that the materials are more uniform and fine, and the materials are discharged by matching a material outlet through a discharge pump, wherein material connecting pipes are connected between the primary crushing cavity, the secondary crushing cavity and the discharge pump, a stator chuck can ensure the stability of the stator, and effectively prevent the rotor from driving the stator to shake under the high-speed rotation, thereby influence shearing effect, at last through being provided with heat dissipation mechanism, wherein heat dissipation mechanism includes heat dissipation channel and adjusting bolt, and the rotor produces the heat can be fine under high-speed rotation and evacuates to the heat dissipation chamber through heat dissipation channel to form the convection current through unscrewing ventilative stopper and outside air, thereby reach the effect of cooling, the effectual use that prevents high temperature influence isotropic symmetry, whole isotropic symmetry can be supported in the setting of bearing seat, guarantees its normal operating.
The utility model discloses a shear mechanism, the setting of heat dissipation mechanism and stator chuck, can be fine cut the material and strike, make the abundant dispersion of material and homogeneity emulsification, ensure the material and cut the quality, the fineness is better, the rotor produces the heat can be fine simultaneously and evacuates to the heat dissipation chamber through the heat dissipation passageway under high-speed rotation, thereby reach the effect of cooling, prevent the use of high temperature influence isotropic symmetry, can ensure the stability of stator, prevent effectively that the rotor from driving the stator under high-speed rotation and rocking, thereby the effect is cuted in the influence.
The foregoing is merely exemplary and illustrative of the structure of the invention, and various modifications, additions and substitutions as described in the detailed description may be made by those skilled in the art without departing from the structure or exceeding the scope of the invention as defined in the claims.
Claims (6)
1. The high-shear homogenizer is characterized by comprising a shell (1), an end cover (2) is annularly arranged at the middle position of the shell (1), a material inlet (4) is formed in the left end of the shell (1), a shearing mechanism (5) is arranged in the shell (1) close to the left end, a gasket (6) is arranged at the bottom end of the shearing mechanism (5), a primary crushing cavity (7), a secondary crushing cavity (8) and a discharge pump (9) are sequentially arranged below the shearing mechanism (5), a heat dissipation cavity (12) is arranged in the shell (1) close to the right end, a heat dissipation mechanism (10) is arranged on one side of the heat dissipation cavity (12), a rotating shaft (11) is arranged between the two groups of heat dissipation cavities (12), and a bearing seat (14) is arranged at the bottom end of the shell (1);
radiating mechanism (10) are including heat dissipation passageway (15) and adjusting bolt (16), adjusting bolt (16) bottom is provided with rubber pad (23), it includes stator (17) and rotor (18) to cut mechanism (5), be provided with between stator (17) and rotor (18) and cut chamber (20), stator chuck (19) are installed to stator (17) a side, rotor (18) bottom is provided with impeller (21), sealed lid (22) are installed to shell (1) tip.
2. The high-shear homogenizer of claim 1, wherein the primary crushing cavity (7), the secondary crushing cavity (8) and the discharge pump (9) are distributed in a straight line shape at the bottom end inside the housing (1), and material connecting pipes are arranged between every two of the primary crushing cavity (7), the secondary crushing cavity (8) and the discharge pump (9).
3. The high shear homogenizer of claim 1, wherein a material outlet (3) is arranged at the middle position of the upper end of the housing (1), and the material outlet (3) is communicated with the discharge pump (9) through a material connecting pipe.
4. A high shear homogenizer according to claim 1, wherein the rotor (18) is fixedly connected to the impeller (21), and the rotor (18) and the impeller (21) rotate synchronously.
5. A high shear homogenizer according to claim 1, wherein the stator chucks (19) are L-shaped, and the stator (17) is fixedly mounted on the inner wall of the housing (1) by means of the stator chucks (19).
6. The high shear homogenizer of claim 1, wherein the heat dissipation channel (15) is in communication with a heat dissipation chamber (12), and the upper end of the heat dissipation chamber (12) is provided with a vent plug (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920824208.3U CN210303212U (en) | 2019-06-03 | 2019-06-03 | High-shear homogenizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920824208.3U CN210303212U (en) | 2019-06-03 | 2019-06-03 | High-shear homogenizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210303212U true CN210303212U (en) | 2020-04-14 |
Family
ID=70141610
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920824208.3U Active CN210303212U (en) | 2019-06-03 | 2019-06-03 | High-shear homogenizer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210303212U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115427153A (en) * | 2021-03-09 | 2022-12-02 | 芦泽精美技术株式会社 | Dispersing and crushing device |
-
2019
- 2019-06-03 CN CN201920824208.3U patent/CN210303212U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115427153A (en) * | 2021-03-09 | 2022-12-02 | 芦泽精美技术株式会社 | Dispersing and crushing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240223 Address after: 215028 Suzhou City, Jiangsu Province, China (Jiangsu) Pilot Free Trade Zone Suzhou Area, Suzhou Industrial Park, No. 1 Huayun Road, Dongfang Industrial Park, Zone C, Building 8, 4th Floor, 420-A32 workstations (cluster registration) Patentee after: Suzhou Xiyi New Material Co.,Ltd. Country or region after: China Address before: 201799 room 4014-9, science and technology entrepreneurship center, 1155 Park East Road, Qingpu District, Shanghai Patentee before: SHANGHAI XIYI NEW MATERIAL SCIENCE AND TECHNOLOGY Co.,Ltd. Country or region before: China |
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| TR01 | Transfer of patent right |