CN210289933U - 一种移动式发电系统 - Google Patents
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Abstract
本实用新型公开了一种移动式发电系统,整个发电系统分2个运输工具,燃气轮机、发电机、进气室、排气收集器、辅助系统设在第一运输工具上,进气组件和排气管道作为一个整体设在第二运输工具上,第二运输工具上还包括至少四个升降装置,用于将进气组件和排气管道与第二运输工具分离,并实现向上顶升,以容纳发电运输装置移动至进气组件和排气管道的正下方,再利用升降装置下降进气组件和排气管道,使之分别与进气室、排气收集器对接。利用进气组件和排气管道自身的重力,实现对接的密封。
Description
技术领域
本实用新型涉及发电技术领域,具体涉及一种移动式发电系统。
背景技术
油气工业通常使用水力压裂来促进烃类井(比如油井或气井)的生产。传统压裂设备通常具有占地面积大、环境污染严重等问题,难以满足当前严峻的环境要求及井场作业占地面积要求。
电驱压裂成套设备将有效减少环境污染物的排放,大幅减少占地面积,降低噪声并降低作业和维护成本。成套电驱压裂设备的使用以及电驱压裂设备功率的不断增大,对作业现场的电力供应提出越来越高的要求。通常井场无法通过电网实现压裂设备的供电。而且压裂作业具有作业周期较短的特点,压裂设备需要在不同井场间进行移动。通常情况下,供电系统各部件之间因为组装方式不同,车载构成不同,安装方式不同,所需的安装时间长则1个月,短则半个月。
如何为电驱压裂作业现场提供安装时间短,安装便捷,可移动式的电力供应成为当今电驱压裂作业面临的一大挑战。
实用新型内容
本实用新型的目的是克服现有技术的不足,提供一种移动式发电系统,整个发电系统分2个运输工具,燃气轮机、发电机、进气室、排气收集器、辅助系统设在第一运输工具上,进气组件和排气管道作为一个整体设在第二运输工具上,第二运输工具上还包括至少四个升降装置,用于将进气组件和排气管道与第二运输工具分离,并实现向上顶升,以容纳发电运输装置移动至进气组件和排气管道的正下方,再利用升降装置下降进气组件和排气管道,使之分别与进气室、排气收集器对接。利用进气组件和排气管道自身的重力,实现对接的密封。整个技术方案,设计简单(全部发电系统仅为2个运输工具,占地面积小,运输能耗小,结构紧凑),安装方便快捷,(只需将进排气运输装置中的进排气系统分离顶升后,移动发电运输装置到进排气系统下方,即可实现发电系统的安装对接)。
本实用新型的目的是通过以下技术措施达到的:一种移动式发电系统,包括发电运输装置和进排气运输装置,所述发电运输装置包括燃气轮机、发电机、进气室、排气收集器、辅助系统和第一运输工具,辅助系统作用于燃气轮机和发电机,所述进排气运输装置包括进排气系统和第二运输工具,所述进排气系统与第二运输工具可分离连接,所述进排气系统包括进气组件和排气管道,所述进气组件和排气管道作为一个整体转移并连接至所述发电运输装置的顶部。
进一步地,所述进气组件和排气管道通过至少四个升降装置实现整体的转移、顶升。
进一步地,所述升降装置包括支脚、水平液压缸和竖直液压缸,水平液压缸用于支脚的水平移动,竖直液压缸用于支脚的竖直伸缩。
进一步地,所述支脚能向第二运输工具的外侧移动,并可向上顶升进气组件和排气管道,所述支脚的顶升高度大于发电运输装置的高度。
进一步地,所述发电运输装置还包括电力单元和控制系统,所述电力单元用于将发电机的电对外输出,所述控制系统包括燃机控制单元和发电机控制单元。
进一步地,所述排气管道包括排气烟囱和排气消音器,在运输状态下,排气烟囱套设于排气消音器的外部,在工作状态下,排气烟囱设于排气消音器的顶部。
与现有技术相比,本实用新型的有益效果是:整个技术方案,设计简单(全部发电系统仅为2个运输工具,占地面积小,运输能耗小,运输成本低,结构紧凑),安装方便快捷(只需将进排气运输装置中的进排气系统分离顶升后,移动发电运输装置到进排气系统下方,即可实现发电系统的安装对接)。对接口利用设备自身重力进行密封,密封方便且可靠。安装对接好,进入工作状态的发电系统,由于采用顶部安装,大大减少了整个发电系统的占地面积。
下面结合附图和具体实施方式对本实用新型作详细说明。
附图说明
图1是发电运输装置的外部结构俯视图。
图2是发电运输装置的内部结构示意图。
图3是进排气运输装置在运输状态的示意图。
图4是进排气运输装置在运输状态的侧视图。
图5是进排气运输装置在分离对接状态的示意图。
图6是进排气运输装置在分离对接状态的侧视图。
图7是移动式发电系统的结构示意图。
图8是升降装置的结构示意图。
其中,100.发电运输装置,101.涡轮机外壳,102.进气室,103.排气收集器,104.通风入口,105.燃气轮机,106.发电机,107.电力单元,108.控制系统,109.第一运输工具,200.进排气运输装置,201.进气组件,202.排气管道,203.升降装置,204.第二运输工具,205.支脚,301.竖直液压缸,302.水平液压缸,303伸缩支撑件。
具体实施方式
如本文中所使用的,术语“运输工具”指的是任何运输组件,包括用于大吨位重力运输的拖车、卡车、滑动垫木和/或驳船。
如本文中所使用的,术语“进气室”在整个公开内容中可以替换,并且笼统地称为“入口”、“进气口”和“吸入室”。另外,术语“排气收集器”在整个本公开内容中可以被替换并且笼统地称为“排气扩压器”和“排气室”。
一种移动式发电系统,包括发电运输装置100和进排气运输装置200,所述发电运输装置100包括燃气轮机105、发电机106、进气室102、排气收集器103、辅助系统和第一运输工具109,辅助系统作用于燃气轮机105和发电机106,辅助系统包括涡轮润滑油系统、消防系统和发电机润滑油系统等。所述进排气运输装置200包括进排气系统和第二运输工具204,所述进排气系统与第二运输工具204可分离连接,所述进排气系统包括进气组件201和排气管道202,所述进气组件201和排气管道202作为一个整体转移并连接至所述发电运输装置100的顶部。将进气组件201和排气管道202合并设计在一个运输工具上,提高了运输的便捷性。
利用油气井场充足且廉价的烃类燃料(如天然气)为燃气轮机105提供燃料,将烃类燃料的化学能转换为机械能,然后通过发电机106将机械能转化为电能为电驱压裂作业现场供应高效、稳定、可移动的电力。所述进排气系统通过至少四个升降装置203实现整体的转移、顶升。该移动式发电系统无需额外辅助设备(如吊车,起重机等),凭借自身的升降装置203,实现整套发电系统的安装对接,快捷方便,有效减少安装时间。四个升降装置203设于进排气系统的四个边角上。
所述升降装置203包括支脚205和可伸缩承重机构,支脚205由竖直液压缸301构成,竖直液压缸301的伸展实现进排气系统的顶升。可伸缩承重机构用于承载进排气系统,并且在自身的水平伸缩下,将竖直液压缸301向外顶出,即支脚205实现水平移动,在对接时,可伸缩承重机构可同步向一侧伸缩,以调整进排气系统的向左或向右移动。
所述支脚205能向第二运输工具204的外侧移动,并可向上顶升进气组件201和排气管道202,所述支脚205的顶升高度大于发电运输装置100的高度。
所述发电运输装置100还包括电力单元107和控制系统108,所述电力单元107用于将发电机106的电对外输出,所述控制系统108包括燃机控制单元和发电机控制单元。
图1是发电运输装置的外部结构俯视图。如图1所示,发电运输装置100具有涡轮机外壳101,所示涡轮机外壳101上开设有通风入口104、进气室102的接口、排气收集器103的接口。
图2是发电运输装置的内部结构示意图。如图2所示,发电运输装置100在涡轮机外壳101的内部设有进气室102、燃气轮机105、排气收集器103、发电机106、电力单元107和控制系统108,所述燃气轮机105和发电机106连接,电力单元107,控制系统108,在燃气轮机105上连接进气室102和排气收集器103。进排气系统中的排气管道202与排气收集器103的接口对接,进排气系统中的进气组件201与进气室102的接口对接。
图3是进排气运输装置在运输状态的示意图。如图3所示,在第二运输工具204上同时设有进气组件201和排气管道202,所述进气组件201用于提供助燃空气和燃机舱体通风空气,进气组件201包括进气过滤器,进气消音器和通风风扇,通风风扇与涡轮机外壳101上通风入口104连接。排气管道202包括排气消音器和排气烟囱。运输状态下,所述排气烟囱套设在排气消音器的外部,即排气烟囱不占竖直高度空间,整个进排气运输装置200的高度满足道路运输的要求。
图4是进排气运输装置在运输状态的侧视图。如图4所示,此时的升降装置203未展开,即支脚205在未向第二运输工具204外侧移动,也未向上顶升进排气系统。由第二运输工具204承载升降装置203、进气组件201和排气管道202的全部重量。
图5是进排气运输装置在分离对接状态的示意图。如图5所示,此时的升降装置203已展开,支脚205向第二运输工具204外侧移动,并向上顶升了进排气系统,使得第二运输工具204与进排气系统已完全分离。排气烟囱通过一个顶升机构向上移动,设在了排气消音器的顶部。鉴于排气管道202与进气组件201设于同一运输工具上,位置较近,为了避免废弃排出后被进气组件201再吸进,抬升排气烟囱与进气组件201的距离差是非常有必要的。所述顶升机构包括但不限于液压油缸。
图6是进排气运输装置在分离对接状态的侧视图。如图6所示,进排气系统利用升降装置203已与第二运输工具204完全分离。
图7是移动式发电系统的结构示意图。如图7所示,进排气系统已安装在发电运输装置100的顶部,即实现发电系统的工作状态,为电驱压裂现场提供电力。
图8是升降装置的结构示意图。如图8所示,可伸缩承重机构用于承载进排气系统,可伸缩承重机构包括支承架、伸缩腔体,伸缩支撑件303和水平液压缸302等,竖直液压缸301与水平液压缸302连接,伸缩支撑件303的一端与竖直液压缸301连接,伸缩支撑件303的另一端与伸缩腔体接触,伸缩支撑件303可在伸缩腔体中伸缩。
该移动式发电系统的方法,将进排气运输装置200移动至用户现场指定位置,顶升排气烟囱至排气消音器的顶部,使用升降装置203将进排气系统与第二运输工具204分离,升降高度大于发电运输装置100,移开第二运输工具204,将发电运输装置100移到进排气系统的下方,发电运输装置100进行行进方向上的位置调节,进排气系统通过水平液压缸302进行水平方向上的位置调节,使得发电运输装置100上进气室102的接口、排气收集器103的接口与进气组件201、排气管道202的接口对应,利用升降装置203中的竖直液压缸301下降进排气系统,使进气组件201与进气室102的接口对接,排气管道202与排气收集器103的接口对接,即整个发电系统进入工作状态。
本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。
Claims (6)
1.一种移动式发电系统,包括发电运输装置和进排气运输装置,其特征在于:所述发电运输装置包括燃气轮机、发电机、进气室、排气收集器、辅助系统和第一运输工具,辅助系统作用于燃气轮机和发电机,所述进排气运输装置包括进排气系统和第二运输工具,所述进排气系统与第二运输工具可分离连接,所述进排气系统包括进气组件和排气管道,所述进气组件和排气管道作为一个整体转移并连接至所述发电运输装置的顶部。
2.根据权利要求1所述的移动式发电系统,其特征在于:所述进气组件和排气管道通过至少四个升降装置实现整体的转移、顶升。
3.根据权利要求2所述的移动式发电系统,其特征在于:所述升降装置包括支脚和可伸缩承重机构,支脚通过自身的伸缩实现进排气系统的顶升,用于承载进排气系统的可伸缩承重机构通过自身的水平伸缩实现进排气系统的水平移动。
4.根据权利要求3所述的移动式发电系统,其特征在于:所述支脚能向第二运输工具的外侧移动,并可向上顶升进气组件和排气管道,所述支脚的顶升高度大于发电运输装置的高度。
5.根据权利要求1所述的移动式发电系统,其特征在于:所述发电运输装置还包括电力单元和控制系统,所述电力单元用于将发电机的电对外输出,所述控制系统包括燃机控制单元和发电机控制单元。
6.根据权利要求1所述的移动式发电系统,其特征在于:所述排气管道包括排气烟囱和排气消音器,在运输状态下,排气烟囱套设于排气消音器的外部,在工作状态下,排气烟囱设于排气消音器的顶部。
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