CN210283586U - Thermal transfer printing system of fiber texture network sandwich - Google Patents

Thermal transfer printing system of fiber texture network sandwich Download PDF

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Publication number
CN210283586U
CN210283586U CN201920453757.4U CN201920453757U CN210283586U CN 210283586 U CN210283586 U CN 210283586U CN 201920453757 U CN201920453757 U CN 201920453757U CN 210283586 U CN210283586 U CN 210283586U
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roller
texture network
network sandwich
winding
unwinding
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马志勇
马志军
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Suzhou Hongni New Material Technology Co ltd
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Suzhou Hongni New Material Technology Co ltd
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Abstract

The application provides a fiber texture network sandwich's heat transfer system includes: a heating roller; the transfer printing paper winding and unwinding mechanism comprises a transfer printing paper winding and unwinding roller and a transfer printing paper winding and unwinding roller; the transfer printing paper unwinding roller is positioned at the upstream of the heating roller, and the transfer printing paper winding roller is positioned at the downstream of the heating roller; the winding and unwinding mechanism for the fiber texture network sandwich comprises a fiber texture network sandwich winding and unwinding roller, at least one flattening roller and a fiber texture network sandwich winding and unwinding roller; the fiber texture network sandwich unwinding roller is positioned at the upstream of the heating roller, and the flattening roller is positioned at the downstream of the heating roller and at the upstream of the fiber texture network sandwich winding roller; the lining paper winding and unwinding mechanism comprises a lining paper winding and unwinding roller and a lining paper winding and unwinding roller; the interleaving paper unwinding roller is positioned at the upstream of the heating roller, and the interleaving paper winding roller is positioned at the downstream of the heating roller. According to the application, the flattening roller is arranged at the downstream of the heating roller, so that transverse stress and longitudinal stress are applied to the fiber texture network sandwich, and the contraction stress of the fiber texture network sandwich caused by thermal transfer printing is eliminated.

Description

Thermal transfer printing system of fiber texture network sandwich
Technical Field
The utility model relates to a heat-transfer seal technique especially relates to a heat-transfer seal system that is used for fibre texture network to press from both sides core.
Background
Thermal transfer printing (also called thermal transfer printing) is a new printing and dyeing process which has been gradually developed internationally in recent years. Firstly, printing a special dye (water-based or oil-based thermal sublimation dye) on special paper by using a printing technology to prepare transfer printing paper (also called transfer printing paper) with various patterns, then closely adhering one surface of the transfer printing paper printed with the patterns to a printed fabric on a transfer printing machine, and then transferring the dye of the printing paper to the printed fabric by heating and pressure to form various required patterns on the printed fabric.
The fiber texture network sandwich is a fiber structure layer with crack resistance and texture, contains a three-dimensional interpenetrating network structure formed by fibers, and can be used for manufacturing texture on the surface of an object. The object can be a building or a part of a building (such as an inner wall, an outer wall, a column, a roof and a ground), can also be building decoration materials such as decorative plates, ceramic tiles and the like, and can also be sculptures, advertising boards, furniture and the like. The fibrous texture network sandwich is preferably obtained by one or more of the methods of weaving, non-woven fabric technology, casting, molding, 3D printing and the like, for example by weaving technology, and/or non-woven fabric technology, such as electrospinning technology and the like. The method for manufacturing the fiber texture network sandwich comprises the following steps: and performing melt spinning, namely, spinning and laminating fiber yarns, and then, performing hot pressing to respectively connect fibers in layers and between layers.
In practical application, the fiber texture network sandwich is attached to a first coating coated on the surface of an object, the coating of the first coating infiltrates fibers and permeates into meshes of a three-dimensional interpenetrating network structure, a second coating is coated on the surface of the fiber texture network sandwich, and pressure is applied to enable the coating of the second coating to infiltrate the fibers of the three-dimensional interpenetrating network structure and to be immersed into the meshes of the three-dimensional interpenetrating network structure, so that the sandwich coating is formed. The coating on the surface of the mesh of the three-dimensional interpenetrating network structure forms larger collapse inwards, and the coating on the surface of the fiber is blocked by the fiber and does not collapse or forms smaller collapse, so that a concave-convex three-dimensional texture is formed, and the decorative effect of a three-dimensional pattern is obtained.
The fiber texture network sandwich is transferred and printed on the existing thermal transfer printing equipment, and shrinkage deformation caused by temperature difference can be generated, so that the size deformation of the printed fiber texture network sandwich is caused. The deformation of the fibrous texture network sandwich seriously affects the application of the fibrous texture network sandwich in the impregnation coating composite coating.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the present invention provides a thermal transfer system with fibrous texture network sandwich to eliminate the shrinkage deformation generated in the thermal transfer process.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a thermal transfer system for a fibrous texture network sandwich, comprising:
the heating roller is internally provided with a heater which heats the surface of the heating roller;
the transfer printing paper winding and unwinding mechanism comprises a transfer printing paper winding and unwinding roller and a transfer printing paper winding and unwinding roller; the transfer paper unwinding roller is positioned at the upstream of the heating roller, and the transfer paper winding roller is positioned at the downstream of the heating roller;
the winding and unwinding mechanism for the fiber texture network sandwich comprises a fiber texture network sandwich winding and unwinding roller, at least one flattening roller and a fiber texture network sandwich winding and unwinding roller; the fiber texture network sandwich unwinding roller is positioned at the upstream of the heating roller, and the flattening roller is positioned at the downstream of the heating roller and at the upstream of the fiber texture network sandwich winding roller;
the lining paper winding and unwinding mechanism comprises a lining paper winding and unwinding roller and a lining paper winding and unwinding roller; the interleaving paper unwinding roller is positioned at the upstream of the heating roller, and the interleaving paper winding roller is positioned at the downstream of the heating roller.
Preferably, the temperature in the heated roller is 210 ℃ to 230 ℃.
Preferably, a temperature measuring point is arranged on the heating roller.
Preferably, the flattening roll is a cylindrical straight roll, and spiral grooves are symmetrically distributed on the cylindrical roll surface from the center to two sides.
Preferably, the flattening roller comprises a mandrel and a roller sleeved outside the mandrel; bearing seats are respectively arranged between the two end parts of the mandrel and the roller; the middle part of the outer wall of the roller is fixedly provided with a plurality of fixed open width strips which are uniformly distributed along the circumferential direction, two ends of each fixed open width strip are respectively provided with a movable open width strip which can move along the axial direction, and the fixed open width strips and the movable open width strips are spliced to form a roller surface.
In a more preferable embodiment, two spiral track grooves are symmetrically arranged on the mandrel, and the two track grooves are distributed on two sides of the position where the fixed open width strip is located; each movable scutching strip is provided with a sliding block in a radially inward extending mode, a long through hole in an axial extending mode is formed in the position, corresponding to the position where each sliding block is located, of the roller, and each sliding block penetrates through the corresponding long through hole and is embedded in the track groove in a matched mode; two pieces of the two ends of each fixed open width strip move the open width strips along with the rotation of the roller, the track grooves face the fixed open width strips simultaneously or face away from the fixed open width strips simultaneously.
In the above embodiment, the length of the track groove is longer than the distance of the moving scutching strip moving in the axial direction.
In another preferred embodiment, each of the moving open width strips is connected with a driving device, and the driving device drives the moving open width strips to reciprocate along the surface of the mandrel in the axial direction of the mandrel.
Preferably, the nip rolls include a first nip roll and a second nip roll, which are parallel to each other in the axial direction, the first nip roll is disposed downstream of the heating roll, and the second nip roll is disposed downstream of the first nip roll and upstream of the fibrous texture web core take-up roll.
Preferably, the winding and unwinding mechanism for the fibrous texture network sandwich further comprises a tension adjusting device, the tension adjusting device is arranged at the downstream of the winding and unwinding roller for the fibrous texture network sandwich and at the upstream of the heating roller, and the tension adjusting device comprises a first tensioning roller and a second tensioning roller which are arranged in parallel; and a gap for the fibrous texture network sandwich to pass through is formed between the first tensioning roller and the second tensioning roller.
Specifically, the fibrous texture network sandwich passes through a gap between the first tensioning roller and the second tensioning roller and is in contact with the first tensioning roller and the second tensioning roller.
In a more preferred embodiment, the second tension roller is fixedly disposed, the first tension roller is located below the second tension roller, is slidable up and down relative to the second tension roller, and the sliding direction of the first tension roller is perpendicular to the axial direction thereof.
Specifically, the fibre texture network core is followed fibre texture network core unreels the roller and unreels, in proper order around the warp first side of first tensioning roller the bottom of first tensioning roller and the second side of first tensioning roller, again in proper order around the warp first side of second tensioning roller the top of second tensioning roller and behind the second side of second tensioning roller, encircle the warming mill.
In a more preferred embodiment, the first tensioning roller and the second tensioning roller are rotatable about an axis, and the tension adjusting means further comprises a rotational speed adjusting means for controlling the rotational speed of the first tensioning roller and/or the second tensioning roller.
In a more preferred embodiment, the first tensioning roller and the second tensioning roller are fixedly arranged, and different areas of the surface of the first tensioning roller and/or the second tensioning roller have different friction forces with the fibrous texture network core; the tension adjusting device further comprises an angle adjusting device for controlling the surface of the first tension roller and/or the second tension roller, which is in contact with the fibrous texture network core.
Preferably, one or more of the fibrous texture network sandwich unwinding roller, the fibrous texture network sandwich winding roller, the transfer printing paper unwinding roller and the transfer printing paper winding roller are respectively and independently connected with a driving motor and driven by the respective driving motors to rotate.
More preferably, a pressure sensor is arranged on the fiber texture network sandwich winding roller, the pressure sensor is in communication connection with a controller, and the controller is in communication connection with a driving motor of the fiber texture network sandwich unwinding roller, and/or a driving motor of the fiber texture network sandwich winding roller, and/or a driving motor of the transfer printing paper unwinding roller, and/or a driving motor of the transfer printing paper winding roller.
Preferably, the transfer paper is unreeled from the transfer paper unreeling roller, and is reeled on the transfer paper reeling roller after being wound around the heating roller;
unwinding the fibrous texture network sandwich from the fibrous texture network sandwich unwinding roller, and winding the fibrous texture network sandwich on the fibrous texture network sandwich winding roller through at least one flattening roller after surrounding the heating roller;
the lining paper is unreeled from the lining paper unreeling roller, and is reeled on the lining paper reeling roller after surrounding the heating roller;
wherein, along the surface of the heating roller, the advancing path of the fibrous texture network sandwich is positioned between the advancing path of the transfer printing paper and the advancing path of the lining paper.
More preferably, the lining paper is rough edged paper, and the rough surface of the lining paper is abutted against the fibrous texture network sandwich.
More preferably, the fibrous texture network sandwich unwinding roller, the transfer paper unwinding roller and the interleaving paper unwinding roller are each provided with an angular velocity sensor, and different angular velocities are set according to the diameters of the rollers so that the feeding speeds of the fibrous texture network sandwich, the transfer paper and the interleaving paper are kept the same.
More preferably, the time for the transfer paper, the fibrous texture network sandwich and the lining paper to surround the heating roller is 10 to 30 seconds.
More preferably, the thermal transfer printing system for the fiber texture network sandwich further comprises at least one guide roller, and the guide roller plays a role in traction and guiding in the unreeling and reeling processes of the transfer printing paper, the fiber texture network sandwich and the lining paper.
More preferably, the heating roller is wrapped with a heat-resistant rolling and pressurizing felt, the heat-resistant rolling and pressurizing felt is sleeved on a plurality of rotating shafts, and the rotating shafts are distributed around the heating roller, so that the heat-resistant rolling and pressurizing felt is pressed on the surface of the heating roller in a semi-surrounding manner and rotates along with the rotation of the heating roller; gaps for the transfer printing paper, the fibrous texture network sandwich and the lining paper to pass are reserved between the heat-resistant rolling pressurizing blanket and the surface of the heating roller;
wherein the lining paper, the fibrous texture network sandwich and the transfer paper are arranged between the heat-resistant rolling and pressurizing felt and the surface of the heating roller in sequence from the heat-resistant rolling and pressurizing felt to the heating roller.
Further, the heat-resistant rolling and pressurizing felt is made of high-temperature-resistant needle felt, and the material is preferably high-temperature-resistant fibers such as aramid fibers.
Further, the rotating shaft can adjust the tension of the heat-resistant rolling and pressurizing felt pointing to the heating roller direction, namely adjust the pressure of the heat-resistant rolling and pressurizing felt on the lining paper, the fiber texture network sandwich and the transfer paper.
Further, the rotation shaft may be close to or far from the heating roller in a horizontal direction.
Further, the rotating shaft may move along a surface of the heating roller.
More preferably, the fibrous texture network sandwich includes intersecting mesh openings formed by fibers and interstices between the fibers.
Further, the diameter of the fiber texture network sandwich is 1 μm to 5000 μm, more preferably 1 μm to 1000 μm, more preferably 1 μm to 100 μm, more preferably 1 μm to 50 μm, more preferably 5 μm to 40 μm.
In the above aspect of the present invention, the thickness of the fibrous texture network sandwich is preferably 0.1mm to 10mm, more preferably 0.01mm to 5mm, more preferably 0.1mm to 1mm, more preferably 0.1mm to 0.5mm, more preferably 0.2 mm to 0.4mm, such as 0.25mm, 0.28mm, 0.3mm, 0.33mm, 0.35mm, 0.37mm, etc.
Further, the interstices between the fibers form a mesh of three-dimensional intersections, and the fibers are arranged in a two-dimensional distribution, more preferably a three-dimensional distribution.
Still further, the fibers include at least horizontal, vertical, and obliquely oriented fibers, and more preferably, at least some of the fibers have at least two or three of the horizontal portion, the vertical portion, and the obliquely oriented portion present per fiber.
Still further, any one or more of the horizontal part, the vertical part and the inclined direction part of the fiber are mutually crossed, and/or any one or more of the horizontal part, the vertical part and the inclined direction part of the fiber are mutually crossed with any one or more of the horizontal part, the vertical part and the inclined direction part of another fiber or a plurality of fibers.
Furthermore, the meshes at least comprise meshes in horizontal, vertical and inclined directions, wherein one or more of the meshes in the horizontal, vertical and inclined directions are mutually communicated with one or more of the meshes in the other horizontal, vertical and inclined directions.
In the above aspect of the present invention, the aperture of the mesh of the fiber texture network sandwich is preferably 0.01mm to 10mm, more preferably 0.1mm to 5mm, more preferably 0.1mm to 3mm, and more preferably 0.1mm to 1 mm.
In the above aspect of the present invention, the density of the fiber texture network sandwich is preferably 1-300g/m2More preferably 10 to 200g/m2More preferably 15 to 150g/m2More preferably 20 to 100g/m2More preferably 20 to 50g/m2
The term "inclined" as used in the above description of the present invention means that the included angle is not 0 degree with the horizontal and vertical directions. The "horizontal" is in the horizontal plane and the "vertical" is in the vertical plane. That is, the "horizontal", "vertical" and "inclined" do not belong to the same plane.
The horizontal parts in the above-mentioned contents of the present invention may be in the same horizontal plane, or in different horizontal planes; the vertical parts can be in the same vertical plane or different vertical planes; the "inclined direction portions" may be in the same inclined plane, or in different inclined planes.
In the utility model discloses a more preferred embodiment, the fibre is arranged for the multilayer, encloses into first mesh between layer fibre, and at least part intercrossing encloses into the second mesh between each layer fibre, link up each other between at least part first mesh and the second mesh, forms three-dimensional interpenetrating network structure.
In the above aspects of the present invention, the connection points between the fibers of the fibrous texture network sandwich core may be one or more of the connection manners such as welding, chemical bonding, etc., and are preferably welded; the number of attachment points is preferably 1% to 100%.
In the above aspect of the present invention, the number of the connection points refers to the percentage of the number of the fiber connection points in the number of the fiber intersection points.
In the above-mentioned context of the present invention, the fiber texture network sandwich can be made of materials such as metal, plastic, rubber, fiber, etc., and is preferably made of fiber material, the fiber can be any one or more of inorganic fiber and organic fiber, and can be any one or more of artificial synthetic fiber, natural fiber (including natural fiber modification), regenerated fiber obtained after natural fiber processing, metal fiber, and alloy fiber.
In a more preferred embodiment, the fibers may be selected from: polyamide (nylon 6, nylon 66, etc.), polyimide (such as P84 fiber), polypropylene, polytetrafluoroethylene, polyester (such as PET, PBT, etc.), aramid (such as aramid 1414, aramid 1313, etc., specifically, Kevlar, Nomex, Twaron, Technora, Taparan, etc., of dupont), polyphenylene sulfide, etc., but may be glass fiber, etc.
The fiber section shape of the fiber texture network sandwich can be one or more regular and/or irregular shapes, such as at least one or more of the shapes of circle, ellipse, semicircle, polygon (such as triangle, quadrangle, pentagon and hexagon), pentagram, cashew nut, ripple, dumbbell and the like, and preferably one or more of the shapes of circle and ellipse.
In the above aspects of the present invention, the fibrous texture network sandwich is preferably obtained by one or more of weaving (including non-woven fabric material and non-woven fabric technology), casting, molding, and 3D printing. Particularly preferably by non-woven fabric technology, and/or non-woven textile material technology, such as electrospinning technology and the like. In a more preferred embodiment, the method for manufacturing the fiber texture network sandwich comprises the following steps: and performing melt spinning, namely, spinning and laminating fiber yarns, and then, performing hot pressing to respectively connect fibers in layers and between layers.
Compared with the prior art, the technical scheme of the utility model following beneficial effect has:
1) by controlling the temperature and the rotating speed of the heating roller, the transfer printing process of the fiber texture network sandwich is completed when the heating and attaching are continuously finished.
2) The traction force generated by the rotation of the winding roller of the fibrous texture network sandwich applies a longitudinal stress to the fibrous texture network sandwich subjected to thermal transfer printing; the flattening roller applies a transverse stress to the fiber texture network sandwich subjected to thermal transfer printing; the stress in two directions eliminates the contraction stress of the fiber texture network sandwich caused by thermal transfer printing, so that the fiber texture network sandwich is smooth and reduces contraction, the condition of surface folds or unevenness is avoided, and the pattern uniformity of the fiber texture network sandwich subjected to thermal transfer printing is good, more attractive and higher in quality.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the application and, together with the description, serve to explain the application and are not intended to limit the application. In the drawings:
fig. 1 is a schematic diagram of the system structure of the present invention.
Fig. 2 is a schematic view of the sandwich structure of the fiber texture network of the present invention.
Fig. 3 is a schematic structural view of the tension adjusting apparatus in fig. 1, in which the first tension roller is in the first position.
Fig. 4A is a schematic structural view of the tension adjusting apparatus in fig. 1, in which the first tension roller is in the second position.
Fig. 4B is another schematic structural diagram of the tension adjusting device of the present invention.
Fig. 5 is a schematic structural view of the nip roll according to the preferred embodiment of the present invention (without the roll barrel).
Fig. 6 is a partial cross-sectional view of a nip roll according to a preferred embodiment of the invention.
FIG. 7 is a schematic structural diagram of shrinkage stress generated by the fibrous texture network sandwich after thermal transfer printing.
FIG. 8 is a schematic diagram showing the effect of wrinkling or unevenness of the fibrous texture network sandwich surface after thermal transfer printing.
FIG. 9 is a schematic diagram of the effect of the fibrous texture network sandwich after thermal transfer without the nip roll.
FIG. 10 is a schematic diagram of the effect of the fibrous texture network sandwich after thermal transfer printing using a nip roll after the transverse shrinkage stress and the longitudinal shrinkage stress are removed.
Illustration of the drawings:
101. a transfer paper unwinding roller; 102. a transfer paper wind-up roll;
201. a fiber texture network sandwich unwinding roller; 202. a first nip roll; 203. a second nip roll; 204. a fiber texture network sandwich wind-up roll; 205. a first tension roller; 206. a second tension roller;
2021. a mandrel; 2022. a roller; 2023. a bearing seat; 2024. fixing the open width strips; 2025. moving the open width strip; 2026. a track groove; 2027. a slider;
301. a lining paper unwinding roller; 302. a lining paper winding roller;
401. a heating roller; 402. a heat resistant rolling pressurized blanket;
501. a first guide roller;
601. a connection point; 602. mesh openings; 603. oblique fibers; 604. longitudinal fibers; 605. transverse fibers.
Detailed Description
The utility model provides a fibrous texture network presss from both sides heat transfer system of core, for making the utility model discloses a purpose, technical scheme and effect are clearer, make clear and definite, and it is right that the following refers to the drawing and lifts the example the utility model discloses further detailed description. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the above-described drawings are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order, it being understood that the data so used may be interchanged under appropriate circumstances. Furthermore, the terms "comprises" and "comprising," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a system, article, or apparatus that comprises a list of elements is not necessarily limited to those elements explicitly listed, but may include other elements not expressly listed or inherent to such system, article, or apparatus.
The utility model provides a fibre texture network presss from both sides heat-transfer seal system of core for fibre texture network presss from both sides heat transfer stamp of core, simple structure, degree of automation is high, has eliminated the shrink deformation that the heat-transfer seal in-process produced.
Example (b):
as shown in fig. 1, a thermal transfer printing system for fibrous texture network sandwich includes:
a heating roller 401, wherein a heater (not shown in the figure) is arranged in the heating roller 401, and the heater heats the surface of the heating roller 401 to heat the heating roller 401 to a proper temperature for thermal transfer printing;
the transfer printing paper winding and unwinding mechanism comprises a transfer printing paper winding and unwinding roller 101 and a transfer printing paper winding and unwinding roller 102; the transfer paper unwinding roller 101 is located upstream of the heating roller 401, and the transfer paper winding roller 102 is located downstream of the heating roller 401; the transfer paper is unreeled from the transfer paper unreeling roller 101, and is reeled around the heating roller 401 and then on the transfer paper reeling roller 102;
the winding and unwinding mechanism for the fiber texture network sandwich comprises a fiber texture network sandwich winding and unwinding roller 201, at least one flattening roller and a fiber texture network sandwich winding and unwinding roller 204; the fiber texture network sandwich unwinding roller 201 is positioned at the upstream of the heating roller 401, and the flattening roller is positioned at the downstream of the heating roller 401 and at the upstream of the fiber texture network sandwich winding roller 204; the fiber texture network sandwich is unreeled from the fiber texture network sandwich unreeling roller 201, and is reeled on the fiber texture network sandwich reeling roller 204 through at least one flattening roller after being wound around the heating roller 401;
the lining paper winding and unwinding mechanism comprises a lining paper winding and unwinding roller 301 and a lining paper winding and unwinding roller 302; the backing paper unwinding roller 301 is located upstream of the heating roller 401, and the backing paper winding roller 302 is located downstream of the heating roller 401; the interleaving paper is unwound from the interleaving paper unwinding roller 301, and wound up by the interleaving paper winding roller 302 after being wound around the heating roller 401; the lining paper is added, so that the fiber texture network sandwich can be effectively protected, and the surface abrasion of the fiber texture network sandwich is reduced.
In the thermal transfer printing system, the fibromuscular network sandwich wind-up roll 204 is used for recovering the thermomechanical network sandwich subjected to thermal transfer printing; the transfer paper wind-up roll 102 is used for recovering the transfer paper separated after being wound around the heating roll 401; the interleaving paper winding roller 302 is used for recovering the interleaving paper separated after winding the heating roller 401.
One or more of the fibrous texture network sandwich unwinding roller 201, the fibrous texture network sandwich winding roller 204, the transfer printing paper unwinding roller 101 and the transfer printing paper winding roller 102 are independently connected with a driving motor respectively and rotate under the driving of the respective driving motors. The traction force generated by the rotation of the fibromuscular network sandwich wind-up roll 204 applies a longitudinal stress to the thermally transferred fibromuscular network sandwich.
A pressure sensor (not shown in the figure) is arranged on the fiber texture network sandwich winding roller 204 and is in communication connection with a controller (not shown in the figure), and the controller is in communication connection with a driving motor of the fiber texture network sandwich unwinding roller 201, and/or a driving motor of the fiber texture network sandwich winding roller 204, and/or a driving motor of the transfer printing paper unwinding roller 101, and/or a driving motor of the transfer printing paper winding roller 102.
Angular velocity sensors (not shown) are provided on the fiber texture network sandwich unwinding roller 201, the transfer paper unwinding roller 101, and the interleaving paper unwinding roller 301, and different angular velocities are set according to the diameters of the rollers so that the feeding speeds of the fiber texture network sandwich, the transfer paper, and the interleaving paper are kept the same.
In addition, the thermal transfer printing system of the fiber texture network sandwich also comprises at least one guide roller, and the functions of traction and guide are achieved. For example, the transfer paper may be wound around the first guide roller 501 before being unwound from the transfer paper unwinding roller 101 into the heating roller 401.
Fibrous texture network sandwich
The utility model discloses an interior three-dimensional mutual network structure that contains the fibre and form of fiber texture network sandwich, the fibre includes the fibre of horizontal fibre, vertical fibre and incline direction, and figure 2 has given the structural schematic diagram of fiber texture network sandwich.
Referring to fig. 2, in the same plane, the transverse fibers 605 cross the longitudinal fibers 604 and the oblique fibers 603, and the crossed fibers form a mesh 602. The intersections between the fibers are at least partially connected together to form connection points 601. the connection points 601 may be one or more of welding, chemical bonding, and the like, and in this embodiment, welding is preferred.
The number of fibre junctions may be 1-100% of the number of fibre junctions, i.e. junctions may all form junctions, but also only some junctions may form junctions. As shown in fig. 2, the intersection between the transverse fibers indicated by the reference numeral 605 and the longitudinal fibers indicated by the reference numeral 604 does not form a connection point, but the intersection between the transverse fibers indicated by the reference numeral 605 and the bias fibers indicated by the reference numeral 603 and the intersection between the longitudinal fibers indicated by the reference numeral 604 and the bias fibers indicated by the reference numeral 603 form a connection point 601.
It should be understood that the fiber texture network sandwich of the present invention is a three-dimensional structure, that is, the fibers are not all arranged in the same plane, and there are horizontal, vertical and inclined fibers, and the horizontal, vertical and inclined fibers are crossed with each other and form at least part of the connection points. In addition, because of the large length of the fibers, each fiber may have a plurality of horizontal portions, vertical portions, and inclined portions, and the plurality of horizontal portions, the plurality of vertical portions, or the plurality of inclined portions may or may not exist in the same horizontal plane, vertical plane, or inclined plane.
The utility model discloses in, the fibrous texture network presss from both sides core can be the preparation of materials such as metal, plastics, rubber, fibre to preferably fibrous material preparation, the fibre can be in inorganic fiber, organic fiber arbitrary one or several kinds to can be in synthetic fiber, natural fiber (including natural fiber modification), the natural fiber processing back arbitrary one or several kinds in the regenerated fiber, metal fiber, the alloy fiber that obtain.
In a more preferred embodiment, the fibers may be selected from: polyamide (nylon 6, nylon 66, etc.), polyimide (such as P84 fiber), polypropylene, polytetrafluoroethylene, polyester (such as PET, PBT, etc.), aramid (such as aramid 1414, aramid 1313, etc., specifically, Kevlar, Nomex, Twaron, Technora, Taparan, etc., of dupont), polyphenylene sulfide, etc., but may be glass fiber, etc.
The fiber section shape of the fiber texture network sandwich can be one or more regular and/or irregular shapes, such as at least one or more of the shapes of circle, ellipse, semicircle, polygon (such as triangle, quadrangle, pentagon and hexagon), pentagram, cashew nut, ripple, dumbbell and the like, and preferably one or more of the shapes of circle and ellipse.
In the utility model discloses in, the preferred weaving (including non-woven fabrics, non-woven fabrics technique), one or more in methods such as pouring, mould pressing, 3D printing of fibrous texture network sandwich obtain. Particularly preferably by non-woven fabric technology, and/or non-woven textile material technology, such as electrospinning technology and the like. In a more preferred embodiment, the method for manufacturing the fiber texture network sandwich comprises the following steps: and performing melt spinning, namely, spinning and laminating fiber yarns, and then, performing hot pressing to respectively connect fibers in layers and between layers.
(II) heating roller
A heater (not shown in the figure) is arranged in the heating roller 401, and the heater heats the surface of the heating roller 401 to heat the heating roller 401 to a proper temperature for thermal transfer printing, and the printing transfer can be more complete by setting the proper high temperature. The temperature in the heating roller 401 is preferably 210 to 230 ℃. The time for the transfer paper, the fibrous texture network sandwich and the lining paper to surround the heating roller 401 is 10-30 s.
In a preferred embodiment, the heating roller 401 is externally wrapped with a heat-resistant rolling and pressing felt 402, the heat-resistant rolling and pressing felt 402 is sleeved on a plurality of rotating shafts, and the plurality of rotating shafts are distributed around the heating roller 401, so that the heat-resistant rolling and pressing felt 402 is pressed on the surface of the heating roller 401 in a half-surrounding manner and rotates along with the rotation of the heating roller 401; gaps are left between the heat-resistant rolling press felt 402 and the surface of the heating roller 401 for the transfer paper, the textile network core, and the backing paper to pass through, and between the heat-resistant rolling press felt 402 and the surface of the heating roller 401, the backing paper, the textile network core, and the transfer paper are arranged in this order from the heat-resistant rolling press felt 402 toward the heating roller 401.
In a more preferred embodiment, the rotating shaft can adjust the tension of the heat-resistant rolling press felt 402 in the direction toward the heating roller 401, i.e., adjust the pressure of the heat-resistant rolling press felt 402 against the interleaving paper, the textile network core, and the transfer paper. For example, the rotating shaft may be horizontally close to or far from the heating roller 401, or the rotating shaft may be moved along the surface of the heating roller 401 such that the transfer paper, the fibrous texture network core, and the backing paper are constrained by the arc shape of the heat-resistant rolling press felt 402, the transfer paper is pressed against the heating roller 401, the fibrous texture network core is pressed against the transfer paper, and the backing paper is pressed against the fibrous texture network core, thereby achieving better transfer printing. The heat-resistant rolling and pressing felt 402 is made of a high-temperature-resistant needle felt, and is preferably made of high-temperature-resistant fibers such as aramid fibers.
In a preferred embodiment, a temperature measuring point (not shown) is further provided on the heating roller 401. The temperature of the heating roller can be measured at any time by setting the temperature measuring point, so that the constancy of the temperature is ensured, and the transfer printing quality is improved.
(III) interleaving paper
The lining paper is positioned between the fiber texture network sandwich and the heat insulation sleeve 402 and is driven together with the fiber texture network sandwich, so that the dye on the transfer printing paper passes through the meshes of the fiber texture network sandwich and is printed on the lining paper, and the phenomenon that the back of the fiber texture network sandwich is stained with pigment after the heat insulation sleeve 402 is stained with the dye is avoided, and the transfer printing quality is influenced.
The transmission speed of the lining paper and the fiber texture network sandwich is set to be the same, so that the phenomenon that the dye adsorbed on the lining paper is stained on the back surface of the fiber texture network sandwich to influence the transfer printing quality due to relative sliding between the lining paper and the fiber texture network sandwich is avoided.
The lining paper is raw edge paper, the absorption performance of the raw edge paper is good, and the dye can be rapidly absorbed. The paper with the rough edges is divided into a rough surface and a smooth surface, and the rough surface is rough and has stronger absorption performance. The rough nature of the hair side of the lining paper is abutted against the fibrous texture network sandwich, so that the friction force between the lining paper and the fibrous texture network sandwich is increased, and the lining paper and the fibrous texture network sandwich are prevented from sliding relatively.
(IV) tension adjusting device
In a preferred embodiment, the winding and unwinding mechanism for the fibrous texture network sandwich further comprises a tension adjusting device, and the tension adjusting device is disposed downstream of the winding and unwinding roller 201 and upstream of the heating roller 401, and tensions the fibrous texture network sandwich before entering the heating roller 401.
Referring to fig. 1, the tension adjusting apparatus includes:
a first tension roller 205 and a second tension roller 206 arranged in parallel; between the first tension roller 205 and the second tension roller 206, there is a gap through which the fibromuscular network core passes, the fibromuscular network core passing through the gap between the first tension roller 205 and the second tension roller 206, and abutting against the first tension roller 205 and the second tension roller 206.
In a preferred embodiment, the second tension roller 206 is fixedly arranged, the first tension roller 205 is slidable up and down relative to the second tension roller 206, and the sliding direction of the first tension roller 205 is perpendicular to the axial direction thereof. The fibrous texture network sandwich is unwound from the fibrous texture network sandwich unwinding roller 201, and is wound around the heating roller 401 after passing through the gap between the first tensioning roller 205 and the second tensioning roller 206.
Specifically, referring to fig. 3, assuming that the tension of the fibromuscular network sandwich wound from the first tensioning roller 205 to the first tensioning roller 205 is the tension of the first end, when the tension of the first end does not exceed the threshold value, the gravity of the first tensioning roller 205 is greater than the tension of the first end, and the first tensioning roller 205 is in the first position. Referring to fig. 4A, when the tension of the first end exceeds the threshold value, the gravity of the first tension roller 205 is less than the tension of the first end, and the fibrous texture network core pulls the first tension roller 205, so that the first tension roller 205 moves to a direction close to the second tension roller 206, and the first tension roller 205 is in the second position. The second position is higher than the first position.
The first tensioning roller 205 is moved from the first position to the second position, so that the tension on the fibrous texture network sandwich is in a balanced state, and wrinkling can be effectively prevented. At this time, when the tension of the fibromuscular network core is reduced from the gravity greater than that of the first tensioning roller 205, the first tensioning roller 205 again moves from the second position to the first position until the first position where the tension reaches the lowest point.
It is to be understood that the up-and-down sliding described in the present embodiment is defined only for convenience of description according to the illustrated direction, and in practical cases, it may be changed according to the direction in which the tension adjusting means is installed.
In another preferred embodiment, the first tensioning roller 205 and the second tensioning roller 206 are axially rotatable, and the tension adjusting device further comprises a rotation speed adjusting device for controlling the rotation speed of the first tensioning roller 205 and/or the second tensioning roller 206 to increase or decrease the friction between the fibromuscular network core and the two tensioning rollers, thereby adjusting the tension of the fibromuscular network core.
In another preferred embodiment, referring to fig. 4B, the first tensioning roller 205 and the second tensioning roller 206 are fixedly arranged, and the friction between different areas of the surface of the first tensioning roller 205 and/or the second tensioning roller 206 and the fibrous texture network core is different; the tension adjusting means further comprises angle adjusting means for controlling the surface of the first tension roller 205 and/or the second tension roller 206 in contact with the fibromuscular network core, thereby changing the friction between the fibromuscular network core and the two tension rollers.
(V) nip roll
As shown in fig. 7, when the fibrous texture network sandwich is transfer printed on the existing thermal transfer printing equipment, the shrinkage stress in the longitudinal direction and the shrinkage stress in the transverse direction are caused by temperature difference, so that the printing quality is reduced, and the surface is wrinkled or uneven, as shown in fig. 8.
A nip roll is disposed downstream of the heating roll 401 to eliminate shrinkage stress of the fibrous texture network core caused by thermal transfer.
In a preferred embodiment, the flattening roll is a cylindrical straight roll, and spiral grooves (not shown in the figure) are symmetrically distributed on the cylindrical roll surface from the center to two sides. When the fibrous texture network sandwich contacts the roller surface of the flattening roller, friction is generated between the fibrous texture network sandwich and the spiral grooves from the center to the two sides on the roller surface, the spiral grooves expand the fibrous texture network sandwich to the two ends, meanwhile, the friction force between the flattening roller and the fibrous texture network sandwich can be increased, and the flattening effect of the thermally transferred fibrous texture network sandwich in the transverse direction is improved.
In another preferred embodiment, as shown in fig. 5 and 6, the nip roll comprises a mandrel 2021 and a roller 2022 sleeved outside the mandrel 2021; bearing seats 2023 are respectively arranged between the two end parts of the mandrel 2021 and the roller 2022; a plurality of fixed open width strips 2024 which are uniformly distributed along the circumferential direction are fixedly arranged in the middle of the outer wall of the roller 2022, two ends of each fixed open width strip 2024 are respectively provided with a movable open width strip 2025 which can move along the axial direction, and the fixed open width strips 2024 and the movable open width strips 2025 are spliced to form a roller surface.
In a more preferable embodiment, two spiral track grooves 2026 are symmetrically arranged on the mandrel 2021, and the two track grooves 2026 are distributed on two sides of the position where the fixed open width strip 2024 is located; a sliding block 2027 is radially and inwardly arranged on each movable scutching strip 2025 in an extending manner, an axially extending long through hole is arranged on the roller 2022 corresponding to the position of each sliding block 2027, and each sliding block 2027 is inserted into the track groove 2026 in a matching manner by passing through the corresponding long through hole; the two moving open strips 2025 at both ends of each fixed open strip 2024 slide simultaneously toward the fixed open strip 2024 or simultaneously away from the fixed open strip 2024 along the track groove 2026 with the rotation of the roller 2022.
The fiber texture network sandwich after thermal transfer printing drives the flattening roller to rotate under the traction force of the fiber texture network sandwich winding roller 204, the movable open width strip 2025 can do reciprocating outward expansion or inward contraction motion along the axial direction of the mandrel 2021 under the guiding action of the sliding block 2027 embedded into the track groove 2026, and a transverse stress is applied to the fiber texture network sandwich after thermal transfer printing, so that the fiber texture network sandwich is flattened in the transverse direction. The roller 2022 rotates for a circle, a moving open-width strip 2025 on the roller 2022 just moves from a retracted state to an outward-extended state toward the outer end of the roller 2022, then returns to the retracted state, and performs a back-and-forth axial movement, and the slider 2027 thereon slides along one side edge of the track groove 2026 toward the outer end, and then slides along the other side edge of the track groove 2026 toward the inner end.
In another preferred embodiment, each of the moving open strips 2025 is connected to a driving device (not shown in the drawings), which drives the moving open strip 2025 to reciprocate along the surface of the mandrel 2021 in the axial direction of the mandrel 2021.
In the above embodiment, the rotation of the winding roller 204 applies a longitudinal stress to the textile network core after thermal transfer, so as to eliminate the shrinkage deformation in the longitudinal direction caused by thermal transfer.
It should be noted that the above-mentioned transverse stress is proportional to the longitudinal stress. The application time of the longitudinal stress and the transverse stress is more than or equal to the contraction deformation time of the fibrous texture network sandwich caused by thermal transfer printing. The application values of the longitudinal stress and the transverse stress are more than or equal to the shrinkage stress of the fiber texture network sandwich caused by thermal transfer printing.
The winding speed of the fiber texture network sandwich winding roller 204 can be changed by adjusting the rotation speed of the driving motor, so as to form different longitudinal stress and transverse stress. Aiming at the thermal transfer printing of the fiber texture network sandwich with different shrinkage values, the longitudinal stress can be adjusted, the thermal transfer printing is carried out, the deformation is observed, and the shrinkage deformation of the fiber texture network sandwich caused by the thermal transfer printing is conveniently eliminated.
It should be understood that in the above two embodiments, the number of the nip rolls may be set to one or more. As shown in fig. 1, for example, two nip rolls are provided, including a first nip roll 202 and a second nip roll 203, which are parallel to each other in the axial direction, the first nip roll 202 being disposed downstream of the heating roll 401, and the second nip roll 203 being disposed downstream of the first nip roll 202 and upstream of the fibrous texture web core-winding roll 204. The number of the flattening rollers is set according to the actual flattening effect after the fiber texture network sandwich is transferred.
FIG. 9 is a schematic diagram of the effect of the fibrous texture network sandwich after thermal transfer without the nip roll. As shown in fig. 9, since the fiber texture network core after thermal transfer printing can only eliminate shrinkage stress in one direction by stretching in one direction without using a flattening roll, the surface still has wrinkles or unevenness. Referring to fig. 7, because some connection points exist between fibers of the fibrous texture network sandwich, the fibers are heated and deformed in the thermal transfer process, and the surrounding fibers are driven to deform together under the action of the connection points, so that the problems of unevenness such as wrinkles, bulges and the like are formed (refer to fig. 8). The general textile fiber cloth does not have connecting points, the fibers are only contacted with each other, and the problem of unevenness can be solved after unidirectional stretching. FIG. 10 is a schematic diagram illustrating the effect of the fibrous texture network sandwich after thermal transfer printing of the present application after the transverse shrinkage stress and the longitudinal shrinkage stress are eliminated. As shown in fig. 10, in the case of applying a bidirectional tensile force, the fiber texture network sandwich after thermal transfer printing simultaneously eliminates the transverse shrinkage stress and the longitudinal shrinkage stress, and the surface of the fiber texture network sandwich is flat, and the phenomenon of wrinkles or unevenness completely disappears.
To sum up, the utility model provides a pair of fiber texture network presss from both sides heat-transfer seal system of core sets up the nip roll through the low reaches at the warming mill, has eliminated the shrinkage stress of the fiber texture network that arouses by the heat-transfer seal and presss from both sides the core, makes fiber texture network press from both sides the core level and smooth, reduces the shrink, avoids appearing the condition of surface fold or unevenness, makes the fiber texture network that the heat-transfer seal was pressed from both sides the core pattern homogeneity good, and is more pleasing to the eye, and the quality is higher.
The present invention has been described in detail with reference to the specific embodiments, but the present invention is only by way of example and is not limited to the specific embodiments described above. Any equivalent modifications and substitutions to those skilled in the art are intended to be within the scope of the present invention. Accordingly, variations and modifications in equivalents may be made without departing from the spirit and scope of the invention, which is intended to be covered by the following claims.

Claims (10)

1. A thermal transfer system of fiber texture network sandwich core is characterized by comprising:
the heating roller is internally provided with a heater which heats the surface of the heating roller;
the transfer printing paper winding and unwinding mechanism comprises a transfer printing paper winding and unwinding roller and a transfer printing paper winding and unwinding roller; the transfer paper unwinding roller is positioned at the upstream of the heating roller, and the transfer paper winding roller is positioned at the downstream of the heating roller;
the winding and unwinding mechanism for the fiber texture network sandwich comprises a fiber texture network sandwich winding and unwinding roller, at least one flattening roller and a fiber texture network sandwich winding and unwinding roller; the fiber texture network sandwich unwinding roller is positioned at the upstream of the heating roller, and the flattening roller is positioned at the downstream of the heating roller and at the upstream of the fiber texture network sandwich winding roller;
the lining paper winding and unwinding mechanism comprises a lining paper winding and unwinding roller and a lining paper winding and unwinding roller; the interleaving paper unwinding roller is positioned at the upstream of the heating roller, and the interleaving paper winding roller is positioned at the downstream of the heating roller.
2. The thermal transfer printing system of the fibrous texture network sandwich as claimed in claim 1, wherein: the flattening roller comprises a mandrel and a roller sleeved outside the mandrel; bearing seats are respectively arranged between the two end parts of the mandrel and the roller; the middle part of the outer wall of the roller is fixedly provided with a plurality of fixed open width strips which are uniformly distributed along the circumferential direction, two ends of each fixed open width strip are respectively provided with a movable open width strip which can move along the axial direction, and the fixed open width strips and the movable open width strips are spliced to form a roller surface.
3. The thermal transfer printing system of the fibrous texture network sandwich as claimed in claim 1, wherein: the flattening rollers comprise a first flattening roller and a second flattening roller which are parallel to each other in the axial direction, the first flattening roller is arranged at the downstream of the heating roller, and the second flattening roller is arranged at the downstream of the first flattening roller and at the upstream of the fiber texture network sandwich winding roller.
4. The thermal transfer printing system of the fibrous texture network sandwich as claimed in claim 1, wherein: the fiber texture network sandwich winding and unwinding mechanism further comprises a tension adjusting device, the tension adjusting device is arranged at the downstream of the fiber texture network sandwich winding and unwinding roller and at the upstream of the heating roller, and the tension adjusting device comprises a first tensioning roller and a second tensioning roller which are arranged in parallel; and a gap for the fibrous texture network sandwich to pass through is formed between the first tensioning roller and the second tensioning roller.
5. The thermal transfer printing system for the fiber texture network sandwich as claimed in claim 1, wherein one or more of the fiber texture network sandwich unwinding roller, the fiber texture network sandwich winding roller, the transfer paper unwinding roller and the transfer paper winding roller are independently connected with a driving motor and driven by the respective driving motors to rotate.
6. The thermal transfer printing system of the fibrous texture network sandwich as claimed in claim 5, wherein: the fiber texture network sandwich winding roller is provided with a pressure sensor, the pressure sensor is in communication connection with a controller, and the controller is in communication connection with a driving motor of the fiber texture network sandwich unwinding roller, and/or a driving motor of the fiber texture network sandwich winding roller, and/or a driving motor of the transfer printing paper unwinding roller, and/or a driving motor of the transfer printing paper winding roller.
7. The thermal transfer printing system of the fibrous texture network sandwich as claimed in claim 1, wherein: unreeling the transfer paper from the transfer paper unreeling roller, and reeling the transfer paper on the transfer paper reeling roller after surrounding the heating roller;
unwinding the fibrous texture network sandwich from the fibrous texture network sandwich unwinding roller, and winding the fibrous texture network sandwich on the fibrous texture network sandwich winding roller through at least one flattening roller after surrounding the heating roller;
the lining paper is unreeled from the lining paper unreeling roller, and is reeled on the lining paper reeling roller after surrounding the heating roller;
wherein, along the surface of the heating roller, the advancing path of the fibrous texture network sandwich is positioned between the advancing path of the transfer printing paper and the advancing path of the lining paper.
8. The thermal transfer printing system of the fibrous texture network sandwich as claimed in claim 7, wherein: the heating roller is characterized in that a heat-resistant rolling pressurizing blanket is wrapped outside the heating roller, the heat-resistant rolling pressurizing blanket is sleeved on a plurality of rotating shafts, and the rotating shafts are distributed around the heating roller, so that the heat-resistant rolling pressurizing blanket is semi-surrounded and pressed on the surface of the heating roller and rotates along with the rotation of the heating roller; gaps for the transfer printing paper, the fibrous texture network sandwich and the lining paper to pass are reserved between the heat-resistant rolling pressurizing blanket and the surface of the heating roller;
wherein the lining paper, the fibrous texture network sandwich and the transfer paper are arranged between the heat-resistant rolling and pressurizing felt and the surface of the heating roller in sequence from the heat-resistant rolling and pressurizing felt to the heating roller.
9. The thermal transfer printing system of the fibrous texture network sandwich as claimed in claim 7, wherein: the fiber texture network sandwich comprises fibers and mesh holes which are formed by gaps among the fibers and are intersected in a three-dimensional mode, and the fibers are arranged in a three-dimensional distribution mode.
10. The thermal transfer printing system of the fibrous texture network sandwich as claimed in claim 9, wherein: the fibers at least comprise fibers in horizontal, vertical and inclined directions, and each fiber in at least part of the fibers simultaneously has at least two or three of the horizontal part, the vertical part and the inclined direction part; any one or more of the horizontal part, the vertical part and the inclined direction part of the fiber are mutually crossed, and/or any one or more of the horizontal part, the vertical part and the inclined direction part of the fiber are mutually crossed with any one or more of the horizontal part, the vertical part and the inclined direction part of another fiber or a plurality of fibers;
the meshes at least comprise meshes in horizontal, vertical and inclined directions, wherein one or more of the meshes in the horizontal, vertical and inclined directions are mutually communicated with one or more of the meshes in the other horizontal, vertical and inclined directions.
CN201920453757.4U 2019-04-04 2019-04-04 Thermal transfer printing system of fiber texture network sandwich Active CN210283586U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115519835A (en) * 2022-09-21 2022-12-27 浙江京华激光科技股份有限公司 Double-sided anti-counterfeiting amplification film preparation device and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115519835A (en) * 2022-09-21 2022-12-27 浙江京华激光科技股份有限公司 Double-sided anti-counterfeiting amplification film preparation device and preparation method thereof
CN115519835B (en) * 2022-09-21 2023-06-27 浙江京华激光科技股份有限公司 Preparation device and preparation method of double-sided anti-counterfeiting amplifying film

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