CN210282760U - Novel sand heating device - Google Patents

Novel sand heating device Download PDF

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Publication number
CN210282760U
CN210282760U CN201920694849.1U CN201920694849U CN210282760U CN 210282760 U CN210282760 U CN 210282760U CN 201920694849 U CN201920694849 U CN 201920694849U CN 210282760 U CN210282760 U CN 210282760U
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China
Prior art keywords
steam
spiral belt
novel sand
outer sleeve
heating apparatus
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CN201920694849.1U
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Chinese (zh)
Inventor
阴书玉
王远志
张树祺
张永辉
吴嘉宜
周亚州
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China Railway Engineering Equipment Group Co Ltd CREG
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China Railway Engineering Equipment Group Co Ltd CREG
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Abstract

The utility model provides a novel grit heating device, including heating mechanism, heating mechanism includes the outer sleeve, and the one end of outer sleeve is equipped with the feed inlet, and the other end of outer sleeve is equipped with the discharge gate, the outer sleeve in be equipped with rotatory helical band, the helical band is connected with rotary drive, is equipped with the cavity passageway in the helical band, the one end and the steam inlet intercommunication of cavity passageway, the other end and the steam outlet intercommunication of cavity passageway, steam inlet and the equal slip cap of steam outlet establish on the helical band. The utility model has the advantages that: the sand can be rapidly, uniformly and continuously heated through the hollow spiral belt introduced with steam, so that the heating is more comprehensive and the heating effect is more excellent; the temperature of the discharged sand and the rotary drive form negative feedback, and the heating effect is ensured by changing the rotating speed of the motor according to the sand heating effect.

Description

Novel sand heating device
Technical Field
The utility model relates to a concrete products production field especially indicates a novel grit heating device.
Background
With the continuous increase of the scale and the strength of national infrastructure, various overground and underground construction projects and major traffic roads of railways, highways and subways are operated successively. These construction projects all need a large amount of concrete products as the important bearing members of the foundation building, and play an important role in the project construction. The quality of concrete products directly determines the quality of engineering construction, and various sands and crushed stones serving as raw materials of the concrete products are important factors for determining the quality of the concrete products. The manufacture of concrete products places certain requirements on the temperature of the raw materials. In winter, the temperature of the sand is too low, and the quality of the concrete product can be directly influenced. The traditional heating mode of the sand can only carry out local heating on the sand in a small range, and the heating effect is poor.
SUMMERY OF THE UTILITY MODEL
The utility model provides a novel grit heating device has solved the not good problem of current sand heating methods.
The technical scheme of the utility model is realized like this: the utility model provides a novel grit heating device, includes heating mechanism, and heating mechanism includes the outer sleeve, and the one end of outer sleeve is equipped with the feed inlet, and the other end of outer sleeve is equipped with the discharge gate, the outer sleeve in be equipped with rotatory spiral area, the spiral area is connected with rotary drive, the spiral in-band is equipped with the cavity passageway, the one end and the steam inlet intercommunication of cavity passageway, the other end and the steam outlet intercommunication of cavity passageway, steam inlet and the equal slip cap of steam outlet establish on the spiral area.
The rotary drive comprises a rotary motor, and the rotary motor is connected with the spiral belt through a coupler.
The rotating motor is arranged on the support.
The outer sleeve is arranged on the support, and a bearing I and a bearing II are arranged between the support and the spiral belt.
The steam inlet comprises an annular shell, the annular shell is sleeved on the spiral belt in a sliding mode, an annular groove is formed in the annular shell, an air hole opposite to the annular groove is formed in the spiral belt, and the air hole is communicated with the hollow channel.
And a self-lubricating bearing is arranged between the annular shell and the spiral belt.
And a seal is arranged between the annular shell and the spiral belt.
The feed inlet and the steam outlet are positioned at the same end, and the discharge outlet and the steam inlet are positioned at the same end.
And a temperature sensor is arranged at the discharge port.
The upper part of the feed inlet is provided with a screening mechanism.
Screening mechanism include the shale shaker, the shale shaker passes through the spring slope setting and is connecing on the hopper, connects the hopper to be located feed inlet upper portion, is equipped with vibrating motor on the shale shaker, the lower part of shale shaker low side is equipped with the grit case.
And the upper part of the screening mechanism is provided with a conveying mechanism.
The conveying mechanism is a belt conveyor.
And a feeding mechanism is arranged at the lower part of the discharge hole.
The feeding mechanism comprises a feeding hopper, the feeding hopper is obliquely arranged on a support, the support is movably arranged on a supporting seat, and the support is connected with a steering drive.
The feeding hopper is arranged on the supporting seat through a bearing III.
The steering drive comprises a steering motor, and a gear output by the steering motor is meshed with a gear on the bracket.
The utility model has the advantages that: the sand can be rapidly, uniformly and continuously heated through the hollow spiral belt introduced with steam, so that the heating is more comprehensive and the heating effect is more excellent; the temperature of the discharged sand and the rotary drive form negative feedback, and the heating effect is ensured by changing the rotating speed of the motor according to the sand heating effect.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is the schematic diagram of the screening mechanism of the present invention.
Fig. 3 is a schematic view of the screening mechanism of the present invention.
Fig. 4 is a schematic view of the heating mechanism of the present invention.
Fig. 5 is a partial schematic view of the heating mechanism of the present invention.
Fig. 6 is a schematic view of the feeding mechanism of the present invention.
In the figure: 1-a belt conveyor; 2-screening mechanism, 21-vibration motor, 22-vibration sieve, 23-receiving hopper, 24-sand box and 25-spring; 3-heating mechanism, 31-rotating motor, 32-coupling, 33-bearing I, 34-outer sleeve, 35-spiral belt, 36-feeding hole, 37-bearing II, 38-steam outlet, 39-discharging hole, 310-steam inlet, 311-support, 312-self-lubricating bearing, 313-seal; 4-feeding mechanism, 41-steering motor, 42-bearing III, 43-bracket, 44-hopper, 45-gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without any creative effort belong to the protection scope of the present invention.
As shown in fig. 1, the novel sand heating device comprises a conveying mechanism, a screening mechanism 2, a heating mechanism and a feeding mechanism 4. The conveying mechanism is a belt conveyor 1 and is used for conveying sand; the screening mechanism 2 is used for screening raw materials and preventing large-particle stones from entering the heating mechanism to damage the internal structure; the heating mechanism 3 is used for continuously heating sand; the feed mechanism 4 delivers sand heated to a suitable temperature to a transfer vehicle or storage location.
As shown in fig. 2, the screening mechanism 2 includes a vibration motor 21, a vibration screen 22, a receiving hopper 23, and a gravel box 24. Vibrating motor 21 is located the top of shale shaker 22, and shale shaker 22 is whole to be certain angle slope and arranges on connecing hopper 23, and the grit of being convenient for carries out the landing screening, connects hopper 23 to be located shale shaker 22 under, and grit case 24 is used for collecting the stone of screening out on the shale shaker 22, prevents to get into next link and causes the damage to equipment.
As shown in fig. 3, the vibrating screen 22 is not in direct contact with the receiving hopper 23, and is connected to the receiving hopper by a spring 25 for buffering.
As shown in fig. 4, the heating mechanism 3 includes a rotary motor 31, a coupling 32, a bearing i 33, an outer sleeve 34, a spiral belt 35, a feed port 36, a bearing ii 37, a steam outlet 38, a discharge port 39, a steam inlet 310, and a support 311. Two ends of an outer sleeve 34 are arranged on a support 311, one end of the outer sleeve 34 is provided with an upward feeding hole 36, the other end of the outer sleeve 34 is provided with a downward discharging hole 39, a rotary spiral belt 35 is arranged in the outer sleeve 34, two ends of the spiral belt 35 are movably arranged on the support 311 through a bearing I33 and a bearing II 37, the spiral belt 35 is connected with a rotary motor 31 through a coupling 32, the rotary motor 31 is also arranged on the support 311 to drive the spiral belt 35 to rotate, a temperature sensor is arranged at the discharging hole 39 and forms negative feedback with the rotary motor 31, and the rotating speed of the rotary motor 31 can be adjusted according to the discharge temperature.
As shown in fig. 5, a hollow channel is provided inside the spiral belt 35, an air hole is provided at the connection with the steam inlet 310, in order to make steam enter the spiral belt 35, the steam inlet 310 is an annular shell, an annular groove for circulating steam is provided in the annular shell, a self-lubricating bearing 312 is provided at the contact position of the annular shell and the spiral belt 35, and a seal 313 is provided, so that when the spiral belt 35 rotates to heat sand, steam can be ensured to smoothly enter the spiral belt 35, and steam is kept from leaking. The steam outlet 38 is identical in construction to the steam inlet 310.
As shown in fig. 6, the feeding mechanism 4 includes a steering motor 41, a bearing iii 42, a bracket 43, a hopper 44, and a gear 45. The hopper 44 is obliquely arranged on the bracket 43, the bracket 43 is movably arranged on the supporting seat through a bearing III 42, a gear 45 output by the steering motor 41 is meshed with a gear 45 on the bracket 43, and the steering motor 41 is started to drive the hopper to steer.
The working process is as follows:
the raw material sand is conveyed by the belt conveyor 1 and then falls onto the vibrating screen 22 of the screening mechanism 2. Due to the inclined arrangement of the vibrating screen 22, under the action of the vibrating motor 21, the sand starts to slide downwards on the mesh surface of the vibrating screen 22, and during the sliding process, the sand meeting the production requirements enters the receiving hopper 23 through the mesh surface and further enters the outer sleeve 35 through the feeding hole 36 in the heating mechanism 3 for heating. The large-particle-size stones which fail to pass through the net surface slide down along the net surface and finally fall into the sand box 24, so that the stones cannot enter the machine to cause damage to equipment.
Two ends of the spiral belt 35 in the heating mechanism 3 are connected with steam interfaces, and when sand meeting production requirements enters the heating mechanism 3, high-temperature steam is introduced into the spiral belt 35 from the steam inlet 310 to transfer heat to the spiral belt 35. The spiral belt 35 is rotated by the rotating motor 31, and heat generated by the high-temperature steam is transferred to the sand through contact between the wall surface and the sand during stirring. The spiral belt 35 heats the sand while stirring the sand, so that the sand is heated more uniformly and continuously, and finally the high-temperature steam is changed into low-temperature gas to be discharged from the steam outlet 38. A temperature sensor is provided near the discharge port 39 to form negative feedback with the rotary motor 31, and the rotation speed of the rotary motor 31 can be adjusted according to the temperature. If the temperature of the sand is below the desired temperature range, the temperature sensor will send a signal to the rotary motor 31 to reduce the speed of the rotary motor 31, allowing the sand to remain in the outer sleeve 34 for a longer period of time, allowing the helical belt 35 to contact the sand for a longer period of time, and allowing the sand to be heated more, thereby increasing the temperature of the sand. Otherwise, the temperature sensor sends a signal to the rotating motor 31 to increase the rotation speed to ensure that the temperature of the sand is within a proper range.
The spiral belt 35 is provided with a hollow channel inside, and the connection with the steam inlet 310 is provided with an air hole, so that steam can enter the spiral belt 35. The contact position of the annular shell and the end part of the spiral belt 35 is provided with a self-lubricating bearing 312 and a seal 313, so that when the spiral belt 35 rotates to heat sand, steam can smoothly enter the spiral belt 35, and the steam is kept from leaking.
The sand, while heated, is conveyed with agitation to the discharge port 39 and falls into a hopper 44 in the conveyor mechanism 4. Hopper 44 is the slope and arranges, has hopper support 43 to support down, and accessible steering motor 41 drives gear 45 and rotates, and then drives whole hopper 44 and hopper support 43 and rotate in bearing III 42 to send grit to suitable position and carry out next process or production activity.
This device can use alone and heat as solitary equipment, also can install in storage factory building or high feed bin upper portion suitable position, uses as one of them functional unit, as the heat treatment before putting into storage and keeping warm.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a novel sand heating device, includes heating mechanism (3), and heating mechanism (3) include outer sleeve (34), and the one end of outer sleeve (34) is equipped with feed inlet (36), and the other end of outer sleeve (34) is equipped with discharge gate (39), its characterized in that: the steam-steam combined type steam-water separator is characterized in that a rotary spiral belt (35) is arranged in the outer sleeve (34), the spiral belt (35) is connected with a rotary drive, a hollow channel is arranged in the spiral belt (35), one end of the hollow channel is communicated with the steam inlet (310), the other end of the hollow channel is communicated with the steam outlet (38), and the steam inlet (310) and the steam outlet (38) are both slidably sleeved on the spiral belt (35).
2. A novel sand heating apparatus as claimed in claim 1 wherein: the steam inlet (310) comprises an annular shell, the annular shell is sleeved on the spiral belt (35) in a sliding mode, an annular groove is formed in the annular shell, an air hole opposite to the annular groove is formed in the spiral belt (35), and the air hole is communicated with the hollow channel.
3. A novel sand heating apparatus as claimed in claim 2 wherein: a self-lubricating bearing (312) is arranged between the annular shell and the spiral belt (35), and a seal (313) is arranged between the annular shell and the spiral belt (35).
4. A novel sand heating apparatus as claimed in claim 1 wherein: the feed inlet (36) and the steam outlet (38) are positioned at the same end, and the discharge outlet (39) and the steam inlet (310) are positioned at the same end.
5. A novel sand heating apparatus as claimed in claim 1 wherein: and a temperature sensor is arranged at the discharge hole (39).
6. A novel sand heating apparatus as claimed in claim 1 wherein: the upper part of the feed inlet (36) is provided with a screening mechanism (2).
7. A novel sand heating apparatus as claimed in claim 6 wherein: screening mechanism (2) include shale shaker (22), shale shaker (22) through spring (25) slope setting on connecing hopper (23), connect hopper (23) to be located feed inlet (36) upper portion, be equipped with vibrating motor (21) on shale shaker (22), the lower part of shale shaker (22) low side is equipped with grit case (24).
8. A novel sand heating apparatus as claimed in claim 6 wherein: and a conveying mechanism is arranged at the upper part of the screening mechanism (2).
9. A novel sand heating apparatus as claimed in claim 1 wherein: the lower part of the discharge hole (39) is provided with a feeding mechanism (4).
10. A novel sand heating apparatus as claimed in claim 9 wherein: the feeding mechanism (4) comprises a feeding hopper (44), the feeding hopper (44) is obliquely arranged on a support (43), the support (43) is movably arranged on a supporting seat, and the support (43) is connected with a steering drive.
CN201920694849.1U 2019-05-15 2019-05-15 Novel sand heating device Active CN210282760U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920694849.1U CN210282760U (en) 2019-05-15 2019-05-15 Novel sand heating device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920694849.1U CN210282760U (en) 2019-05-15 2019-05-15 Novel sand heating device

Publications (1)

Publication Number Publication Date
CN210282760U true CN210282760U (en) 2020-04-10

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920694849.1U Active CN210282760U (en) 2019-05-15 2019-05-15 Novel sand heating device

Country Status (1)

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CN (1) CN210282760U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110103341A (en) * 2019-05-15 2019-08-09 中铁工程装备集团有限公司 A kind of novel sand heating device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110103341A (en) * 2019-05-15 2019-08-09 中铁工程装备集团有限公司 A kind of novel sand heating device

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