CN210264909U - Generating set adopting glass fiber reinforced plastic reinforcing structure - Google Patents
Generating set adopting glass fiber reinforced plastic reinforcing structure Download PDFInfo
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- CN210264909U CN210264909U CN201921042441.2U CN201921042441U CN210264909U CN 210264909 U CN210264909 U CN 210264909U CN 201921042441 U CN201921042441 U CN 201921042441U CN 210264909 U CN210264909 U CN 210264909U
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Abstract
The utility model discloses a generator set adopting a glass fiber reinforced plastic reinforced structure, which comprises an engine main body, a base, a soundproof cover and a distribution box, wherein the soundproof cover is a soundproof cover of a glass fiber reinforced plastic structure, and the surface of the soundproof cover is a glass fiber reinforced plastic surface layer; the base is of a glass fiber reinforced plastic structure, and a layer of glass fiber reinforced plastic base plate is arranged on the surface of the base. The utility model discloses a relevant structure of the soundproof cover of generating set and base is made to enhancement mode glass steel has following advantage: firstly, the problem of metal corrosion caused by high acid-base salt and natural oxidation is solved, and the service life of the whole generator set is greatly prolonged; secondly, the weight of the glass fiber reinforced plastic soundproof cover is lighter than that of the traditional metal generator set, and the glass fiber reinforced plastic soundproof cover can be suitable for some application occasions such as helicopter hoisting or application occasions with strict requirements on the weight of the generator set; thirdly, the strength of the whole structure is greatly enhanced, and the structure is more compact; fourthly, the appearance is more attractive; fifthly, the forming is easy, and the production efficiency is high.
Description
Technical Field
The utility model relates to a generator equipment technical field, concretely relates to additional strengthening's generating set.
Background
The generator set is used as one kind of energy source and is commonly used in the fields of infrastructure, communication sites, emergency rescue and disaster relief and the like. The generator set has the advantages of simplicity in use, high utilization efficiency and the like. The dustcoat is as the important component part of the mechanism of making an uproar that falls of hush air generating set, can be for generating set noise reduction, makes generating set's noise reduce to certain scope to play the effect of protection generating set inner structure, the base is used for supporting whole generating set, therefore dustcoat and base all are generating set's important component part. The outer cover and the base of the traditional generator set are generally made of metal, and the surface of the outer cover and the base of the traditional generator set is subjected to rust prevention treatment. Because the metal corrosion can be caused when the metal type soundproof cover is used in high-humidity and high-salinity areas at seasides, areas with frequent occurrence of acid rain and the like, the service life of the traditional metal type soundproof cover and the service life of the traditional base are greatly reduced. In addition, the traditional surface treatment processes of powder spraying, paint baking and the like for the sheet metal cannot meet the use requirements under the severe environments.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide a realize simple structure, corrosion resisting property is better, life is longer, more pleasing to the eye adoption glass steel additional strengthening's generating set.
In order to solve the technical problem, the utility model adopts the following technical scheme: the utility model provides an adopt generating set of glass steel additional strengthening, including engine main part, base, soundproof cover and block terminal, soundproof cover and engine main part are installed on the base, and the soundproof cover covers the engine main part in inside, is provided with burglary-resisting door, its characterized in that in the soundproof cover main part: the sound-proof cover is made of a glass fiber reinforced plastic structure, and the surface of the sound-proof cover is a glass fiber reinforced plastic surface layer; the base is of a glass fiber reinforced plastic structure, and a layer of glass fiber reinforced plastic base plate is arranged on the surface of the base. The glass fiber reinforced plastic of the soundproof cover is compounded by taking thermosetting resin as a matrix material and various reinforcing materials such as high-strength glass fiber cloth and the like.
Furthermore, the glass fiber reinforced plastic structure of the soundproof cover also comprises a high-density plastic foam board, a glass fiber reinforced plastic inner layer and waterproof noise reduction rubber cotton, wherein the high-density plastic foam board is tightly attached to the inner surface of the glass fiber reinforced plastic surface layer, and the glass fiber reinforced plastic inner layer is tightly attached to the inner surface of the high-density plastic foam board; the fireproof silencing rubber cotton is the innermost layer and is tightly attached to the inner surface of the glass fiber reinforced plastic inner layer.
Preferably, the thickness of the glass fiber reinforced plastic surface layer is 3mm, and the thickness of the glass fiber reinforced plastic inner layer is 1 mm.
Furthermore, an engine fixing bottom beam and an electric ball fixing bottom beam are arranged in the base, one side of the engine main body is installed in the base through the engine fixing bottom beam, and an electric ball on the other side of the engine main body is installed in the base through the electric ball fixing bottom beam; the electric ball fixing bottom beam comprises a stainless steel saddle, a glass steel cladding layer, a rubber shock absorber and solid wood, the solid wood is fixed in the base, the surface of the solid wood is wrapped by the glass steel cladding layer, the upper section of the glass steel cladding layer is wrapped by the stainless steel saddle, and the rubber shock absorber is fixed at the top of the stainless steel saddle; the engine fixing bottom beam and the electric ball fixing bottom beam have the same structure, and the engine main body and the electric ball are respectively fixed on the rubber shock absorber through the fixing support legs at the bottom of the engine main body and the electric ball; the thickness of the glass steel cladding layer is 10 mm. The engine and the electric ball fixing bottom beam are made of solid wood wrapped inside, and are wrapped with a 304 stainless steel bending plate with the thickness of 6mm and fixed on the glass steel beam through bolts, so that the engine is guaranteed to have enough supporting force and structural strength.
Furthermore, glass reinforced plastic reinforcing bones which are arranged along the longitudinal direction of the base are arranged in the base, a storage battery and a built-in oil tank are arranged on the glass reinforced plastic reinforcing bones and are respectively pressed on the glass reinforced plastic reinforcing bones; the positions of the base close to the two ends are respectively provided with a water discharge air inlet hole and a water discharge air outlet hole. By filling the glass fiber reinforced plastic reinforcing ribs with the lightweight high-density plastic foam plate in the base, the overall structural strength can be improved while the overall weight is reduced and the material consumption is reduced.
Furthermore, the bottom of the base is coated with a layer of glass fiber reinforced plastic bottom plate, the glass fiber reinforced plastic reinforcing rib comprises a high-density plastic foam plate and a glass fiber reinforced plastic shell cover, the high-density plastic foam plate is fixed on the glass fiber reinforced plastic bottom plate, and the glass fiber reinforced plastic shell cover and the glass fiber reinforced plastic bottom plate together coat the high-density plastic foam plate.
Preferably, the thickness of the glass fiber reinforced plastic base plate is 6mm, and the thickness of the glass fiber reinforced plastic shell cover is 3 mm. For a generator set with general fireproof requirements, common resin and glass fiber can be adopted, and the inner wall of the formed generator is adhered with rubber and plastic fireproof cotton so as to achieve the purpose of fire prevention; and for occasions with higher fireproof requirements, high-temperature-resistant fireproof resin and glass fiber are required to be used for manufacturing.
Furthermore, an air inlet is arranged on the side surface of the soundproof cover, and an air outlet is arranged on the top surface of the soundproof cover.
Furthermore, an observation window used for the interior of the generator set is arranged in the anti-theft door, and the anti-theft door is fixedly connected with the soundproof cover through the hidden hinge.
The utility model discloses a relevant structure of the soundproof cover of generating set and base is made to enhancement mode glass steel, therefore has following advantage: firstly, the problem of metal corrosion caused by high acid-base salt and natural oxidation is solved, and the service life of the whole generator set is greatly prolonged. Generally, the service life of the glass fiber reinforced plastic soundproof cover is longer than the service life cycle of the generator engine, and the generator set can still be used after the main engine is replaced (the service life of the soundproof cover can be up to 30 years); secondly, the weight of the glass fiber reinforced plastic soundproof cover is lighter than that of the traditional metal generator set, and the glass fiber reinforced plastic soundproof cover can be suitable for some application occasions such as helicopter hoisting or application occasions with strict requirements on the weight of the generator set; thirdly, the glass fiber is a high-strength material, the single fiber tensile strength of the glass fiber is as high as 1500-3000MPa, and the glass fiber is an ideal reinforcing material, so that the glass fiber is used for manufacturing the sound-proof cover of the generator set, the integral structural strength can be greatly enhanced, and the structure is more compact; fourthly, the soundproof cover made of the glass fiber reinforced plastics has the advantage of attractive appearance, the smoothness of the whole surface can be improved, and in addition, more complex, unique and variable shapes can be manufactured by combining the special glass fiber mold, so that the market competitiveness is improved; fifthly, the integral forming of the soundproof cover can be realized by using the special glass fiber die, the production efficiency is improved, the cost is saved, and the economic benefit of enterprises is improved!
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an exploded view of the present invention;
FIG. 3 is a schematic view of the sound-proof enclosure made of glass fiber reinforced plastics;
FIG. 4 is a schematic view of the structure of the bottom beam for fixing the electric ball and the assembly of the bottom beam with the electric ball;
FIG. 5 is a schematic top view of the base;
fig. 6 is a schematic view of the cross-sectional view taken along line B-B of fig. 5 and the structure of the glass reinforced plastic reinforced bone shown in section a.
In the figure, 1 is a soundproof cover, 11 is an air outlet, 12 is a glass fiber reinforced plastic surface layer, 13 is a high-density plastic foam board, 14 is a glass fiber reinforced plastic inner layer, 15 is fireproof and silencing rubber cotton, 2 is a base, 21 is a glass fiber reinforced plastic base plate, 22 is a glass fiber reinforced plastic reinforcing rib, 23 is a glass fiber reinforced plastic base plate, 24 is a high-density plastic foam board, 25 is a glass fiber reinforced plastic shell cover, 26 is a water drainage and air inlet hole, 27 is a water drainage and air outlet hole, 3 is an anti-theft door, 31 is an observation window, 4 is a distribution box, 5 is an engine main body, 51 is an electric ball, 52 is a fixed support leg, 6 is a storage battery, 7 is a built-in oil tank, 8 is an engine fixed bottom beam, 9 is an electric ball fixed bottom beam, 91 is a stainless steel saddle, 92 is a glass fiber reinforced plastic cladding layer, 93 is a.
Detailed Description
In the embodiment, referring to fig. 1 and 2, the generator set adopting the glass fiber reinforced plastic reinforced structure includes an engine main body 5, a base 2, a soundproof cover 1 and a distribution box 4, wherein the soundproof cover 1 and the engine main body 5 are mounted on the base 2, the soundproof cover 1 covers the engine main body 5 inside, and a security door 3 is arranged in the main body of the soundproof cover 1; the soundproof cover 1 is made of a glass fiber reinforced plastic structure, and the surface of the soundproof cover 1 is provided with a glass fiber reinforced plastic surface layer 12; the base 2 is a base of a glass fiber reinforced plastic structure, and a layer of glass fiber reinforced plastic base plate 21 is arranged on the surface of the base 2. The glass fiber reinforced plastic of the soundproof cover 1 is formed by compounding thermosetting resin as a base material and various reinforcing materials such as high-strength glass fiber cloth.
Referring to fig. 3, the glass fiber reinforced plastic structure of the soundproof cover 1 further includes a high-density plastic foam board 13, a glass fiber reinforced plastic inner layer 14 and waterproof noise reduction rubber wool 15, the high-density plastic foam board 13 is tightly attached to the inner surface of the glass fiber reinforced plastic surface layer 12, and the glass fiber reinforced plastic inner layer 14 is tightly attached to the inner surface of the high-density plastic foam board 13; the fireproof and noise reduction rubber cotton 15 is an innermost layer and is tightly attached to the inner surface of the glass fiber reinforced plastic inner layer 14.
The thickness of the glass fiber reinforced plastic surface layer 12 is 3mm, and the thickness of the glass fiber reinforced plastic inner layer 14 is 1 mm.
Referring to fig. 2 and 4, an engine fixing bottom beam 8 and an electric ball fixing bottom beam 9 are arranged in the base 2, one side of the engine main body 5 is installed in the base 2 through the engine fixing bottom beam 8, and an electric ball 51 on the other side of the engine main body 5 is installed in the base 2 through the electric ball fixing bottom beam 9; the electric ball fixing bottom beam 9 comprises a stainless steel saddle 91, a glass steel cladding layer 92, a rubber shock absorber 93 and solid wood 94, wherein the solid wood 94 is fixed in the base 2, the glass steel cladding layer 92 wraps the surface of the solid wood 94, the stainless steel saddle 91 wraps the upper section of the glass steel cladding layer 92, and the rubber shock absorber 93 is fixed at the top of the stainless steel saddle 91; the engine fixing bottom beam 8 and the electric ball fixing bottom beam 9 have the same structure, and the engine main body 5 and the electric ball 51 are respectively fixed on the rubber shock absorber 93 through the fixing support legs 52 at the bottom of the engine main body and the electric ball; the glass steel clad layer 92 has a thickness of 10 mm. The engine and the electric ball fixing bottom beam are made of internal solid wood 94, and are externally wrapped by a 304 stainless steel bent plate with the thickness of 6mm and are fixed on the glass steel beam by bolts, so that the engine is guaranteed to have enough supporting force and structural strength.
Referring to fig. 5 and 6, the base 2 is provided with glass reinforced plastic reinforcing ribs 22 arranged along the longitudinal direction of the base 2, and the storage battery 6 and the built-in oil tank 7 are arranged on the glass reinforced plastic reinforcing ribs 22 through the glass reinforced plastic reinforcing ribs 22 and are respectively pressed on the glass reinforced plastic reinforcing ribs 22; the base 2 is provided with a drain air inlet 26 and a drain air outlet 27 near the two ends. By filling the glass fiber reinforced plastic reinforcing ribs with the lightweight high-density plastic foam plate in the base 2, the overall structural strength can be improved while the overall weight is reduced and the consumable materials are reduced.
The bottom of the base 2 is coated with a layer of glass fiber reinforced plastic bottom plate 23, the glass fiber reinforced plastic reinforcing ribs 22 comprise a high-density plastic foam plate 24 and a glass fiber reinforced plastic shell cover 25, the high-density plastic foam plate 24 is fixed on the glass fiber reinforced plastic bottom plate 23, and the glass fiber reinforced plastic shell cover 25 and the glass fiber reinforced plastic bottom plate 23 together coat the high-density plastic foam plate 24.
The thickness of the glass fiber reinforced plastic bottom plate 23 is 6mm, and the thickness of the glass fiber reinforced plastic shell cover 25 is 3 mm. For a generator set with general fireproof requirements, common resin and glass fiber can be adopted, and the inner wall of the formed generator is adhered with rubber and plastic fireproof cotton so as to achieve the purpose of fire prevention; and for occasions with higher fireproof requirements, high-temperature-resistant fireproof resin and glass fiber are required to be used for manufacturing.
An air inlet is arranged on the side surface of the soundproof cover 1, and an air outlet 11 is arranged on the top surface of the soundproof cover 1.
An observation window 31 used in the generator set is arranged in the anti-theft door 3, and the anti-theft door 3 is fixedly connected with the soundproof cover 1 through a hidden hinge.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the invention, i.e. the present invention is intended to cover all equivalent variations and modifications within the scope of the present invention.
Claims (9)
1. The utility model provides an adopt generating set of glass steel additional strengthening, including engine main part, base, soundproof cover and block terminal, soundproof cover and engine main part are installed on the base, and the soundproof cover covers the engine main part in inside, is provided with burglary-resisting door, its characterized in that in the soundproof cover main part: the sound-proof cover is made of a glass fiber reinforced plastic structure, and the surface of the sound-proof cover is a glass fiber reinforced plastic surface layer; the base is of a glass fiber reinforced plastic structure, and a layer of glass fiber reinforced plastic base plate is arranged on the surface of the base.
2. The generator set adopting the glass fiber reinforced plastic reinforcing structure of claim 1, wherein: the glass fiber reinforced plastic structure of the soundproof cover also comprises a high-density plastic foam board, a glass fiber reinforced plastic inner layer and waterproof noise reduction rubber cotton, wherein the high-density plastic foam board is tightly attached to the inner surface of the glass fiber reinforced plastic surface layer, and the glass fiber reinforced plastic inner layer is tightly attached to the inner surface of the high-density plastic foam board; the fireproof silencing rubber cotton is the innermost layer and is tightly attached to the inner surface of the glass fiber reinforced plastic inner layer.
3. The generator set adopting the glass fiber reinforced plastic reinforcing structure of claim 2, wherein: the thickness of glass steel top layer is 3mm, the thickness of glass steel inlayer is 1 mm.
4. The generator set adopting the glass fiber reinforced plastic reinforcing structure of claim 1, wherein: an engine fixing bottom beam and an electric ball fixing bottom beam are arranged in the base, one side of the engine main body is installed in the base through the engine fixing bottom beam, and an electric ball on the other side of the engine main body is installed in the base through the electric ball fixing bottom beam; the electric ball fixing bottom beam comprises a stainless steel saddle, a glass steel cladding layer, a rubber shock absorber and solid wood, the solid wood is fixed in the base, the surface of the solid wood is wrapped by the glass steel cladding layer, the upper section of the glass steel cladding layer is wrapped by the stainless steel saddle, and the rubber shock absorber is fixed at the top of the stainless steel saddle; the engine fixing bottom beam and the electric ball fixing bottom beam have the same structure, and the engine main body and the electric ball are respectively fixed on the rubber shock absorber through the fixing support legs at the bottom of the engine main body and the electric ball; the thickness of the glass steel cladding layer is 10 mm.
5. The generator set adopting the glass fiber reinforced plastic reinforcing structure of claim 1, wherein: the glass reinforced plastic reinforcing ribs which are arranged along the longitudinal direction of the base are arranged in the base, the storage battery and the built-in oil tank are arranged through the glass reinforced plastic reinforcing ribs and are respectively pressed on the glass reinforced plastic reinforcing ribs; the positions of the base close to the two ends are respectively provided with a water discharge air inlet hole and a water discharge air outlet hole.
6. The generator set adopting the glass fiber reinforced plastic reinforcing structure of claim 5, wherein: the bottom of the base is coated with a layer of glass fiber reinforced plastic bottom plate, the glass fiber reinforced plastic reinforcing ribs comprise a high-density plastic foam plate and a glass fiber reinforced plastic shell cover, the high-density plastic foam plate is fixed on the glass fiber reinforced plastic bottom plate, and the glass fiber reinforced plastic shell cover and the glass fiber reinforced plastic bottom plate together coat the high-density plastic foam plate.
7. The generator set adopting the glass fiber reinforced plastic reinforcing structure of claim 6, wherein: the thickness of glass steel bottom plate is 6mm, the thickness of glass steel clamshell is 3 mm.
8. The generator set adopting the glass fiber reinforced plastic reinforcing structure of claim 1, wherein: the side surface of the soundproof cover is provided with an air inlet, and the top surface of the soundproof cover is provided with an air outlet.
9. The generator set adopting the glass fiber reinforced plastic reinforcing structure of claim 1, wherein: an observation window used in the generator set is arranged in the anti-theft door, and the anti-theft door is fixedly connected with the soundproof cover through the hidden hinge.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921042441.2U CN210264909U (en) | 2019-07-04 | 2019-07-04 | Generating set adopting glass fiber reinforced plastic reinforcing structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921042441.2U CN210264909U (en) | 2019-07-04 | 2019-07-04 | Generating set adopting glass fiber reinforced plastic reinforcing structure |
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| Publication Number | Publication Date |
|---|---|
| CN210264909U true CN210264909U (en) | 2020-04-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921042441.2U Active CN210264909U (en) | 2019-07-04 | 2019-07-04 | Generating set adopting glass fiber reinforced plastic reinforcing structure |
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| CN (1) | CN210264909U (en) |
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- 2019-07-04 CN CN201921042441.2U patent/CN210264909U/en active Active
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