CN210254231U - Automatic production system for clutch casting - Google Patents
Automatic production system for clutch casting Download PDFInfo
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- CN210254231U CN210254231U CN201921175179.9U CN201921175179U CN210254231U CN 210254231 U CN210254231 U CN 210254231U CN 201921175179 U CN201921175179 U CN 201921175179U CN 210254231 U CN210254231 U CN 210254231U
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- sand
- belt conveyor
- belt
- vibration
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Abstract
The utility model relates to an automatic production system of clutch casting, which comprises two parallel pouring lines and two cooling lines, wherein each conveying line is provided with a group of tracks along the whole length, each group of tracks is provided with a trolley moving along the tracks, the trolley is provided with a supporting plate for placing sand moulds, and two ends of the two conveying lines are respectively provided with a sand mould line-rotating device; a sand mold molding machine is arranged at the starting end of the pouring line, and a desanding and blanking device is arranged at the tail end of the cooling line; a sand recovery device is arranged at the outer end of the desanding and blanking device, a sand bin is arranged at the output end of the sand recovery device, a sand mixer is arranged at the discharge end of the sand bin, a belt conveyor is arranged at the discharge end of the sand mixer, and the output end of the belt conveyor is connected to a feed inlet of a sand molding machine; the utility model provides high production efficiency, automatic recovery of sand, cyclic utilization have reduced artifical intensity of labour.
Description
Technical Field
The utility model relates to a clutch foundry goods production technical field specifically is a clutch foundry goods automatic production system.
Background
The production process of the clutch casting comprises the steps of manufacturing a sand mold, pouring, cooling and forming, desanding and blanking and the like, and at present, some production plants have low production efficiency, serious raw material waste and high manual labor intensity due to the structural design problem of a production line.
Disclosure of Invention
The utility model discloses a solve some present manufacturing plants because produce the problem that line structural design leads to that production efficiency is low, the raw materials is extravagant serious, artifical intensity of labour is big, provide a clutch foundry goods automatic production system.
The utility model has the following concrete scheme: an automatic production system for a clutch casting comprises two conveying lines which are arranged in parallel, wherein one conveying line is a pouring line, the other conveying line is a cooling line, the conveying direction of the pouring line is opposite to that of the cooling line, each conveying line is provided with a group of rails along the whole length, a trolley moving along the rails is arranged on each group of rails, the trolley is provided with a supporting plate used for placing a sand mold, two ends of each conveying line are respectively provided with a sand mold line rotating device, each sand mold line rotating device comprises a base, a guide rail perpendicular to the rails is arranged on the base, a sliding seat moving along the guide rail is arranged on the guide rail, an oil cylinder connected with the sliding seat is arranged on the base, an extending rail in butt joint with the rails is arranged at the top end of the sliding seat, a boosting vehicle moving along the; a sand mold molding machine is arranged at the starting end of the pouring line, and a desanding and blanking device is arranged at the tail end of the cooling line; the sand removal and blanking device is characterized in that a sand recovery device is arranged at the outer end of the sand removal and blanking device, a sand bin is arranged at the output end of the sand recovery device, a sand mixer is installed at the discharge end of the sand bin, a belt conveyor is installed at the discharge end of the sand mixer, and the output end of the belt conveyor is connected to a feed inlet of a sand mold molding machine.
Sand recovery unit is including the iron impurity separation device, bucket elevator and the vibration drying device who arranges side by side, and iron impurity separation device's play sand end is connected with bucket elevator's feed inlet, and bucket elevator's discharge gate is connected with the feed inlet of vibration drying device, the vibration drying device includes the vibration storehouse, and the vibration storehouse is connected by the fixed cover of upper end and the vibration box of lower extreme and is constituteed, and the connecting portion of fixed cover and vibration box are the flexible coupling, and fixed cover top is equipped with the feeding awl and fights, and vibration box outer wall is equipped with vibrating motor, and vibration box bottom is equipped with spring support piece, and vibration box one side is equipped with the air intake, and the opposite side is equipped with the discharge gate, and.
Iron impurity separation device includes belt conveyor A and belt conveyor B, and belt conveyor A is located belt conveyor B's below, and belt conveyor B's belt direction of transportation is perpendicular with belt conveyor A's belt direction of transportation, is provided with a magnet between two belt pulleys of belt conveyor B, and magnet is located the belt inboard, is provided with a baffle below belt conveyor B in belt direction of transportation one end, and the baffle bottom is provided with the material receiving box.
Magnet is the rectangle and the same with belt conveyor A's belt width, and belt conveyor B's belt transport length is greater than belt conveyor A's belt width.
The sand removal unloader is including fixing hydro-cylinder on the cooling line, the tailpiece of the piston rod portion of hydro-cylinder is equipped with a push pedal, and the hydro-cylinder action makes the push pedal push away the sand mould to cooling line one side when the sand mould removes unloading department, and the shale shaker device is equipped with to cooling line one side, and the shale shaker device includes the sieve of a slope, and the sieve bottom is provided with a plurality of spring support piece, and the vibration actuating mechanism is equipped with to the sieve below.
Vibration actuating mechanism includes a motor and a transmission shaft, and the transmission shaft both ends are fixed through the bearing frame, and transmission shaft one end is equipped with a flywheel, and the flywheel is connected with the transmission of motor output end, is equipped with an eccentric wheel in the middle of the transmission shaft, an eccentric wheel overcoat sliding sleeve, the fixed connecting axle parallel with the transmission shaft that is equipped with in sieve bottom, the connecting axle corresponds eccentric wheel department in the middle of and is equipped with an axle sleeve, through a connecting rod fixed connection between axle sleeve and the sliding sleeve.
The working principle of the utility model is as follows: the sand mold transferring device at the initial end of the pouring line simultaneously plays a role in driving the sand mold to move forwards and transferring the trolley after blanking from the cooling line to the pouring line, and the sand mold transferring device at the tail end of the pouring line simultaneously plays a role in driving the sand mold to move forwards along the cooling line and transferring the sand mold from the pouring line to the cooling line;
the principle of the sand mold wire rotating device is as follows: the driving oil cylinders on the sliding seats push the trolleys at the end parts, the trolleys are mutually pushed closely to enable the trolley at the other end of the conveying line to be extruded to the sand mold line transferring device at the other end, meanwhile, a worker carries out pouring on the pouring line, the sand mold after pouring is extruded to an extending track of the sand mold line transferring device by the trolley at the front end and then is brought to the cooling line through the sliding seats, the sand mold is pushed to the cooling line through the driving oil cylinders, and finally, when the sand mold line transferring device moves to a discharging position, the discharging device carries out discharging action, and the trolley after discharging moves to the sand mold line transferring device and then is transferred back to the pouring line for recycling;
the working principle of the sand recovery device is as follows: the mixture of the smashed sand and the iron impurities is transported from one end of the belt conveyor A to the other end of the belt conveyor A, when the mixture moves to the position below the belt conveyor B, the iron impurities are adsorbed on the belt by the magnets in the belt conveyor B, and when the belt of the belt conveyor B moves to the position separated from the magnets, the iron impurities lose magnetic force and fall onto the guide plate, and fall into the material receiving box through the guide plate for centralized storage; the sand is continuously conveyed to the other end of the belt conveyor A, enters the bucket elevator, is lifted to a feeding cone hopper of the vibration drying device, then falls into the vibration box, the vibration box is continuously vibrated through the vibration motor to vibrate agglomerated sand, meanwhile, the air blower blows air into the vibration box to accelerate evaporation of water in the sand, dry and fine sand grains are blown to a discharge port by the air and finally stored into a sand bin, and when the sand mixer needs the sand, the sand bin is placed into the sand mixer, is added with the adhesive and is mixed, and then is conveyed to the sand molding machine through the belt conveyor.
Compared with the prior art, the utility model has the following advantages: 1. the sand moulds which are poured in the previous batch are cooled, and the sand moulds in the next batch are simultaneously poured, and the conveying trolley which is cooled and discharged is transferred back to a pouring line for recycling, so that the production efficiency is improved; 2. the recovered sand has low impurity content and water content, does not influence secondary use and has low equipment cost; 3. through magnetic separation iron impurity, improved separation efficiency, guaranteed the separation effect, reduced intensity of labour, simultaneously the utility model discloses it is lower to compare in large-scale magnetic separation equipment cost.
Drawings
Fig. 1 is a perspective view of the present invention;
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a top view of FIG. 1;
FIG. 4 is a front view of the sand reclamation apparatus of the present invention;
FIG. 5 is a perspective view of the iron impurity separating apparatus of the present invention;
FIG. 6 is a front view of FIG. 5;
FIG. 7 is a schematic structural view of the sand-removing and blanking device of the present invention;
FIG. 8 is a schematic structural view of a vibrating screen of the sand-removing and blanking device of the present invention;
in the figure: 1-sand mould moulding machine, 2-sand-removing and blanking device, 201-oil cylinder, 202-push plate, 203-spring support, 204-sieve plate, 205-transmission shaft, 206-feeding cone, 207-flywheel, 208-connecting rod, 209-sliding sleeve, 210-eccentric wheel, 211-shaft sleeve, 212-connecting shaft, 3-cooling line, 4-casting line, 5-trolley, 6-sand mould, 7-sand mould revolving line device, 701-base, 702-sliding seat, 703-driving oil cylinder, 704-boosting trolley, 705-oil cylinder, 8-iron impurity separation device, 801-belt conveyor A, 802-magnet, 803-belt conveyor B, 804-guide plate, 805-receiving box, 9-bucket elevator, 10-vibration drying device, 101-spring support, 102-vibration box, 103-vibration motor, 104-blower, 105-flexible connection, 106-fixed cover, 107-feeding cone hopper, 11-sand bin, 12-sand mixer and 13-belt conveyer.
Detailed Description
Referring to fig. 1-3, the present embodiment includes two conveyor lines arranged in parallel, where one of the conveyor lines is a pouring line 4, the other is a cooling line 3, the pouring line 4 and the cooling line 3 are opposite in conveying direction, each conveyor line is provided with a set of rails along the entire length, each set of rails is provided with a trolley 5 moving along the rails, the trolley 5 is provided with a pallet for placing a sand mold 6, two ends of the two conveyor lines are respectively provided with a sand mold line rotating device 7, the sand mold line rotating device 7 includes a base 701, the base 701 is provided with a guide rail perpendicular to the rails, the guide rail is provided with a slide carriage 702 moving along the guide rail, the base 701 is provided with a cylinder 705 connected with the slide carriage 702, the top end of the slide carriage 702 is provided with an extension rail butted with the rails, the extension rail is provided with a boosting cart 704 moving along the extension; a sand mold molding machine 1 is arranged at the starting end of the pouring line 4, and a desanding and blanking device 2 is arranged at the tail end of the cooling line 3; the outer end of the desanding and blanking device 2 is provided with a sand recovery device, the output end of the sand recovery device is provided with a sand bin 11, a sand mixer 12 is installed at the discharge end of the sand bin 11, a belt conveyor 13 is installed at the discharge end of the sand mixer 12, and the output end of the belt conveyor 13 is connected to the feeding hole of the sand molding machine 1.
Referring to fig. 4, the sand recovery device of the present embodiment includes an iron impurity separation device 8, a bucket elevator 9, and a vibration drying device 10, which are arranged side by side, a sand outlet end of the iron impurity separation device 8 is connected to a feed inlet of the bucket elevator 9, a discharge outlet of the bucket elevator 9 is connected to a feed inlet of the vibration drying device 10, the vibration drying device 10 includes a vibration bin, the vibration bin is formed by connecting a fixed cover 106 at an upper end and a vibration box 102 at a lower end, a connecting portion between the fixed cover 106 and the vibration box 102 is a flexible connection 105, a feeding cone hopper 107 is arranged at a top of the fixed cover 106, a vibration motor 103 is arranged on an outer wall of the vibration box 102, a spring support 101 is arranged at a bottom of the vibration box 102, an air inlet is arranged at one.
Referring to fig. 5 to 6, the iron impurity separation device 8 according to this embodiment includes a belt conveyor a801 and a belt conveyor B803, the belt conveyor a801 is located below the belt conveyor B803, a belt conveying direction of the belt conveyor B803 is perpendicular to a belt conveying direction of the belt conveyor a801, a magnet 802 is disposed between two belt pulleys of the belt conveyor B803, the magnet 802 is located inside a belt, a guide plate 804 is disposed at one end of the belt conveyor B803 located in the belt conveying direction, and a material receiving box 805 is disposed at the bottom of the guide plate 804.
In this embodiment, the magnet 802 is rectangular and has the same width as the belt of the belt conveyor a801, and the belt conveying length of the belt conveyor B803 is greater than the belt width of the belt conveyor a 801.
Referring to fig. 7-8, the desanding and blanking device 2 of this embodiment includes an oil cylinder 201 fixed on the cooling line 3, a push plate 202 is installed at a piston rod end of the oil cylinder 201, when the sand mold 6 moves to a blanking position, the oil cylinder 201 acts to make the push plate 202 push the sand mold 6 to one side of the cooling line 3, a vibrating screen device is installed at one side of the cooling line 3, the vibrating screen device includes an inclined screen plate 204, a plurality of spring support members 203 are installed at the bottom of the screen plate 204, a vibrating driving mechanism is installed below the screen plate 204, the vibrating driving mechanism includes a motor 206 and a transmission shaft 205, two ends of the transmission shaft 205 are fixed by bearing seats, a flywheel 207 is installed at one end of the transmission shaft 205, the flywheel 207 is in transmission connection with an output end of the motor 206, an eccentric wheel 210 is installed in the middle of the transmission shaft 205, a sliding, a shaft sleeve 211 is arranged in the middle of the connecting shaft 212 corresponding to the eccentric wheel 210, and the shaft sleeve 211 is fixedly connected with the sliding sleeve 209 through a connecting rod 208.
Claims (6)
1. The utility model provides a clutch foundry goods automatic production system which characterized by: the sand mold transferring device comprises a base, a guide rail perpendicular to the guide rail is arranged on the base, a sliding seat moving along the guide rail is arranged on the guide rail, an oil cylinder connected with the sliding seat is arranged on the base, an extension rail butted with the guide rail is arranged at the top end of the sliding seat, a boosting vehicle moving along the extension rail is arranged on the extension rail, and a driving oil cylinder connected with the boosting vehicle is arranged on the sliding seat; a sand mold molding machine is arranged at the starting end of the pouring line, and a desanding and blanking device is arranged at the tail end of the cooling line; the sand removal and blanking device is characterized in that a sand recovery device is arranged at the outer end of the sand removal and blanking device, a sand bin is arranged at the output end of the sand recovery device, a sand mixer is installed at the discharge end of the sand bin, a belt conveyor is installed at the discharge end of the sand mixer, and the output end of the belt conveyor is connected to a feed inlet of a sand mold molding machine.
2. The automatic production system of clutch castings according to claim 1, characterized in that: sand recovery unit is including the indisputable impurity separation device, bucket elevator and the vibration drying device who arranges side by side, and indisputable impurity separation device's play sand end is connected with bucket elevator's feed inlet, and bucket elevator's discharge gate is connected with the feed inlet of vibration drying device, the vibration drying device is including vibrating the storehouse, and the vibration storehouse is connected by the fixed cover of upper end and the vibration box of lower extreme and is constituteed, and the connecting portion of fixed cover and vibration box are the flexible coupling, and fixed cover top is equipped with the feeding awl and fights, and vibration box outer wall is equipped with vibrating motor, and spring support spare is equipped with to vibration box bottom, and vibration box one side is equipped with the air intake, and the opposite.
3. The automatic production system of clutch castings according to claim 2, characterized in that: iron impurity separation device includes belt conveyor A and belt conveyor B, and belt conveyor A is located belt conveyor B's below, and belt conveyor B's belt direction of transportation is perpendicular with belt conveyor A's belt direction of transportation, is provided with a magnet between two belt pulleys of belt conveyor B, and magnet is located the belt inboard, is provided with a baffle below belt conveyor B in belt direction of transportation one end, and the baffle bottom is provided with the material receiving box.
4. The automatic production system of clutch castings according to claim 3, characterized in that: the magnet is the rectangle and the same with belt conveyor A's belt width, and belt conveyor B's belt transport length is greater than belt conveyor A's belt width.
5. The automatic production system of clutch castings according to claim 1, characterized in that: the sand-removing and blanking device comprises an oil cylinder fixed on the cooling line, a push plate is arranged at the end part of a piston rod of the oil cylinder, the oil cylinder acts to push the sand mold to one side of the cooling line when the sand mold moves to the blanking position, a vibrating screen device is arranged on one side of the cooling line and comprises an inclined screen plate, a plurality of spring support members are arranged at the bottom of the screen plate, and a vibration driving mechanism is arranged below the screen plate.
6. The automatic production system of clutch castings according to claim 5, characterized in that: the vibration driving mechanism comprises a motor and a transmission shaft, the two ends of the transmission shaft are fixed through bearing seats, a flywheel is arranged at one end of the transmission shaft and is in transmission connection with the output end of the motor, an eccentric wheel is arranged in the middle of the transmission shaft, a sliding sleeve is sleeved outside the eccentric wheel, a connecting shaft parallel to the transmission shaft is fixedly arranged at the bottom of the sieve plate, a shaft sleeve is arranged at the position, corresponding to the eccentric wheel, in the middle of the connecting shaft, and the shaft sleeve is fixedly connected with the sliding sleeve through a.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921175179.9U CN210254231U (en) | 2019-07-25 | 2019-07-25 | Automatic production system for clutch casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921175179.9U CN210254231U (en) | 2019-07-25 | 2019-07-25 | Automatic production system for clutch casting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210254231U true CN210254231U (en) | 2020-04-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921175179.9U Active CN210254231U (en) | 2019-07-25 | 2019-07-25 | Automatic production system for clutch casting |
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| CN (1) | CN210254231U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112059167A (en) * | 2020-08-20 | 2020-12-11 | 邵东智能制造技术研究院有限公司 | Automatic steel ball pouring production line |
-
2019
- 2019-07-25 CN CN201921175179.9U patent/CN210254231U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112059167A (en) * | 2020-08-20 | 2020-12-11 | 邵东智能制造技术研究院有限公司 | Automatic steel ball pouring production line |
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