CN210253216U - Carbon deposition cleaning equipment based on notching machine - Google Patents
Carbon deposition cleaning equipment based on notching machine Download PDFInfo
- Publication number
- CN210253216U CN210253216U CN201920504282.7U CN201920504282U CN210253216U CN 210253216 U CN210253216 U CN 210253216U CN 201920504282 U CN201920504282 U CN 201920504282U CN 210253216 U CN210253216 U CN 210253216U
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- oil
- brush
- cleaning
- basement
- washing
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- 238000004140 cleaning Methods 0.000 title claims abstract description 50
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 21
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 21
- 230000008021 deposition Effects 0.000 title claims description 12
- 238000005406 washing Methods 0.000 claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 15
- 239000003350 kerosene Substances 0.000 claims abstract description 12
- 239000012459 cleaning agent Substances 0.000 claims description 12
- 238000011084 recovery Methods 0.000 claims description 6
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 238000004064 recycling Methods 0.000 claims description 2
- 239000000758 substrate Substances 0.000 claims 3
- 238000007599 discharging Methods 0.000 claims 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 27
- 229910052782 aluminium Inorganic materials 0.000 abstract description 27
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 239000004411 aluminium Substances 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 5
- 230000008569 process Effects 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 239000011148 porous material Substances 0.000 description 5
- 238000001914 filtration Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 208000028571 Occupational disease Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
Images
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- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses a carbon deposit cleaning equipment based on slotting machine, including installing the support frame on the slotting machine incision portion, locate the support frame top and with the basement that the slotting machine incision portion suited locate the basement inner wall is used for carrying out abluent four washing brushes all around to the mould outer wall at the tensile in-process of advancing of mould, locates in the basement and lie in and wash the brush top and be used for wasing the oil feed mechanism that the brush pours into washing kerosene into, and locate the mechanism is retrieved to the oil that lies in washing brush below in the basement. The utility model discloses can effectively wash carbon deposit, long-pending aluminium bits and long-pending greasy dirt of battery aluminum hull outer wall, reduce the waste of resource simultaneously, reduce manufacturing cost, very big improvement cleaning efficiency.
Description
Technical Field
The utility model relates to a battery aluminum hull product washs the field, and specifically speaking relates to a carbon deposit cleaning equipment based on slotting machine.
Background
In the production process of the battery aluminum shell, the notching machine is used for stretching an aluminum plate to manufacture the battery aluminum shell, however, the problems of oil stain, accumulated aluminum scraps and carbon deposition on the outer wall of the battery aluminum shell are always the big problems existing in production enterprises, stretching oil needs to be sprayed in each process when the battery aluminum shell is produced so as to stretch the aluminum shell to reach the length size required by drawing design, foreign matters with high adhesion rate such as aluminum scraps, carbon deposition and oil stain are easily formed in the stretching process of a battery aluminum shell mold, so that the deposition of the surface oil stain, the carbon deposition and the aluminum scraps can be serious, and after the battery aluminum shell is formed into a finished battery, the potential safety hazards such as short circuit and explosion are caused. In the prior art, generally, 6 workers are used for one shift, a product is wiped by using a toothbrush stained with a cleaning agent, and then is wiped by using dust-free paper, so that the product is clean and free of oil stains and carbon deposition; the cleaning mode needs to arrange personnel to clean and wipe the products in every shift, the personnel waste time and labor, the production field is occupied, the consumption of the cleaning agent is huge, the resource waste is serious, and the cost is very high. Therefore, how to solve the cleaning problems of carbon deposition, aluminum scrap deposition and oil stain deposition on the outer wall of the aluminum shell of the battery, and meanwhile, reducing the production cost and improving the cleaning efficiency are technical problems which need to be solved urgently by related technical personnel.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a carbon deposit cleaning equipment based on slotting machine solves the washing problem of battery aluminum hull outer wall carbon deposit, long-pending aluminium bits and long-pending greasy dirt, reduces the waste of resource in the cleaning process, and reduction in production cost improves the cleaning efficiency.
In order to achieve the above object, the utility model adopts the following technical scheme:
the utility model provides a carbon deposit cleaning equipment based on slotting machine, is including installing the support frame on the slotting machine incision portion, locates the basement that support frame top and with slotting machine incision portion suit locates the basement inner wall is used for carrying out abluent four washing brushes all around to the mould outer wall at the tensile in-process that advances of mould, locates in the basement and be located the oil feed mechanism that is used for wasing the brush injection washing kerosene of brush top, and locate in the basement and be located the oil recovery mechanism of wasing the brush below.
Further, oil feed mechanism is including locating basement top surface centers on the oil tank that washs brush a week, locates the face pressure connecting block that the basement top is used for pressure equipment oil tank locates on the face pressure connecting block and with oil tank top and external oiling household utensils are connected and are used for doing the oil inlet that the oil tank pours into the cleaner, and with oil tank intercommunication just is located washing brush top is used for dripping the oil outlet pore of cleaner to washing brush.
Furthermore, the oil recovery mechanism is including locating be located in the basement washing brush lower extreme and be used for collecting follow wash the oil receiving groove of the lower extreme drippage's of brush cleaner, and locate oil receiving hole on the oil receiving groove, oil receiving hole is connected with external cleaner cyclic utilization equipment through the hose.
Specifically, in order to improve the cleaning effect of the cleaning brushes, the number of the oil outlet channels above each cleaning brush is at least 1.
Specifically, the bristles of the cleaning brush are made of nylon filaments, so that cleaning kerosene can quickly infiltrate into all parts of the cleaning brush, and a good cleaning effect is achieved.
Compared with the prior art, the utility model discloses following beneficial effect has:
(1) the utility model discloses a set up and wash brush, oil feed mechanism and retrieve the mechanism, can high-efficiently clear away carbon deposit, long-pending aluminium bits and the long-pending greasy dirt of battery aluminum hull inner wall. The oil inlet (adopting gravity and height difference principle) is connected with the oiling household utensils through the connecting pipe and adds washing kerosene or other cleaning agents for the oil filling tank, and the drip-type oiling method is adopted, and when aluminum plate was stretched in the parallel incision portion of slotting machine from top to bottom effect, the washing kerosene in the oil filling tank dripped on the washing brush through the pore that produces oil, and the washing brush scraped around the battery case reaches the effect of tensile greasy dirt, aluminium bits all around of clearance casing outer wall, and the cleaning performance is good. And redundant cleaning kerosene naturally falls into the oil receiving tank in the cleaning process, is finally recovered through the oil receiving hole and the hose, is subjected to precipitation filtration, is subjected to deslagging and is recycled, so that resources are saved, and the environment is protected.
(2) The utility model discloses reduce manpower resources's use, and then reduced manufacturing cost. According to the original cleaning mode, 4 people are required to clean with a toothbrush for each shift, and 8 people are counted in the day at night. Calculated according to 4800 yuan/month wages of each person, the expenses are saved by 4 ten thousand yuan per month, and 50 ten thousand yuan/production line is saved each year. Meanwhile, during manual cleaning, the influence of personnel manipulation and long-time single operation fatigue factors exists, 10000 parts are quantitatively processed in each class, and 10% of products cannot be cleaned completely and need to be reworked. Calculated according to 2000PCS by 22 days of double-shift reworking, the cost can be saved by 3 ten thousand yuan/month, and nearly 30 ten thousand yuan/production line is saved annually.
(3) The utility model discloses environmental protection safety can prevent effectively that occupational disease's production, and when original manual operation washd, because staff closely contacted cleaner (chemical synthesis agent) every day, the healthy occupational chemicals that exists of long-term operation staff corrodes the factor, influences the healthy of operation staff. After the die is installed in the process, full-automatic operation is realized, manual operation is avoided, and guarantee is provided for the health of staff.
(4) The utility model provides a powerful guarantee for the automatic production line; after no manual operation, the automatic production line is more coherent, the reject ratio of products is reduced, and powerful guarantee is provided for realizing industrial unmanned automation. The production efficiency is greatly improved.
Drawings
Fig. 1 is a top view of the present invention.
Fig. 2 is a schematic side view of the present invention.
Wherein, the names corresponding to the reference numbers are:
1-supporting frame, 2-cleaning brush, 3-oil filling groove, 4-surface pressure connecting block, 5-oil inlet, 6-oil outlet channel, 7-oil collecting groove, 8-oil collecting hole and 9-base.
Detailed Description
The present invention will be further described with reference to the following description and examples, which include but are not limited to the following examples.
Examples
As shown in fig. 1 and 2, the utility model discloses a carbon deposit cleaning equipment based on slotting machine, including installing support frame 1 on the slotting machine incision portion, locate support frame 1 top and with the basement 9 that slotting machine incision portion suited locate 9 inner wall of basement is used for carrying out abluent four washing brush 2 all around to the mould outer wall in the tensile in-out process of mould, locates in 9 basement and lie in washing brush 2 top and be used for wasing the oil feed mechanism that brush 2 injected into washing kerosene to and locate in 9 basement and lie in the oil recovery mechanism of washing brush 2 below. In order to improve the cleaning effect, the bristles of the cleaning brush 2 are made of nylon filaments, so that cleaning kerosene can quickly infiltrate into all parts of the cleaning brush, and the periphery of the outer wall of the battery mould is fully cleaned.
Oil feed mechanism is including locating 9 top surfaces of basement and around the oil tank 3 that washs 2 a week of brush locate 9 tops of basement are used for pressure equipment to add the oil tank 3 face pressure connecting block 4, locate on the face pressure connecting block 4 and with 3 tops of oil tank are connected with external oiling household utensils and are used for doing oil tank 3 pours into the inlet port 5 of cleaner into, and with 3 intercommunications of oil tank and are located wash 2 tops of brush and be used for the pore 6 that produces oil of driping the cleaner to washing brush 2. At least 1 oil outlet channel is arranged above each cleaning brush 2. As shown in fig. 1, the utility model discloses in specifically make production, every washing brush top should evenly distributed be equipped with two at least pore of producing oil to guarantee that washing brush all has everywhere to wash kerosene and wash the battery mould.
The oil recovery mechanism comprises an oil receiving groove 7 and an oil receiving hole 8, wherein the oil receiving groove 7 is formed in the base 9 and is located at the lower end of the cleaning brush 2 and used for collecting cleaning agents dropping from the lower end of the cleaning brush 2, the oil receiving hole 8 is formed in the oil receiving groove 7, and the oil receiving hole 8 is connected with external cleaning agent recycling equipment through a hose.
The utility model adopts the working principle of machinery and oil (cleaning agent) and is installed in the existing BCT-8 notching machine, and has no defects of working procedures, time increase and the like. The aluminum shell is stretched and formed, and meanwhile, the cleaning work is finished, and the finished product is cleaned when flowing into the next working procedure. The oil inlet (adopting gravity and height difference principle) is connected with the oiling household utensils through the connecting pipe and adds washing kerosene or other cleaning agents for the oil filling tank, and the drip-type oiling method is adopted, and when aluminum plate was stretched in the parallel incision portion of slotting machine from top to bottom effect, the washing kerosene in the oil filling tank dripped on the washing brush through the pore that produces oil, and the washing brush scraped around the battery case reaches the effect of tensile greasy dirt, aluminium bits all around of clearance casing outer wall, and the cleaning performance is good. And redundant cleaning agent naturally falls into the oil receiving groove in the cleaning process, is finally recovered through the oil receiving hole and the hose, is recycled after precipitation filtration and deslagging, and has the advantages of saving resources and protecting the environment.
The utility model discloses an above-mentioned design, solved the washing problem of battery aluminum hull outer wall carbon deposit, long-pending aluminium bits and long-pending greasy dirt effectively, reduced the waste of resource in the cleaning process, reduction in production cost improves the cleaning efficiency.
The above embodiment is only one of the preferred embodiments of the present invention, and should not be used to limit the protection scope of the present invention, but all the insubstantial changes or modifications made in the spirit and the idea of the main design of the present invention, the technical problems solved by the embodiment are still consistent with the present invention, and all should be included in the protection scope of the present invention.
Claims (5)
1. The utility model provides a carbon deposit cleaning equipment based on slotting machine, its characterized in that is including installing support frame (1) on the slotting machine incision portion, locates support frame (1) top and basement (9) that suit with the slotting machine incision portion locate basement (9) inner wall is used for carrying out abluent four washing brush (2) all around to the mould outer wall at the tensile in-process of advancing of mould, locates in basement (9) and be located washing brush (2) top and be used for wasing the oil feed mechanism that brush (2) pour into washing kerosene into, and locate in basement (9) and be located the oil recovery mechanism of washing brush (2) below.
2. The carbon deposition cleaning equipment based on the notching machine is characterized in that the oil feeding mechanism comprises an oil feeding groove (3) which is arranged on the top surface of the substrate (9) and surrounds the cleaning brush (2) for a circle, a surface pressure connecting block (4) which is arranged on the top of the substrate (9) and is used for press-fitting the oil feeding groove (3), an oil feeding hole (5) which is arranged on the surface pressure connecting block (4) and is connected with the top end of the oil feeding groove (3) and an external oil feeding vessel and is used for injecting a cleaning agent into the oil feeding groove (3), and an oil discharging hole channel (6) which is communicated with the oil feeding groove (3) and is arranged above the cleaning brush (2) and is used for instilling the cleaning agent into the cleaning brush (2).
3. The carbon deposition cleaning equipment based on the notching machine is characterized in that the oil recovery mechanism comprises an oil receiving groove (7) which is arranged in the substrate (9) and is positioned at the lower end of the cleaning brush (2) and used for collecting cleaning agents dropping from the lower end of the cleaning brush (2), and an oil receiving hole (8) which is arranged on the oil receiving groove (7), wherein the oil receiving hole (8) is connected with external cleaning agent recycling equipment through a hose.
4. The carbon deposit cleaning equipment based on the notching machine is characterized in that the number of oil outlet channels above each cleaning brush (2) is at least 1.
5. Carbon deposit cleaning equipment based on a cutting machine according to the claim 4, characterized in that the brush hair of the cleaning brush (2) is made of nylon filament.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920504282.7U CN210253216U (en) | 2019-04-15 | 2019-04-15 | Carbon deposition cleaning equipment based on notching machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920504282.7U CN210253216U (en) | 2019-04-15 | 2019-04-15 | Carbon deposition cleaning equipment based on notching machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210253216U true CN210253216U (en) | 2020-04-07 |
Family
ID=70022031
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920504282.7U Active CN210253216U (en) | 2019-04-15 | 2019-04-15 | Carbon deposition cleaning equipment based on notching machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210253216U (en) |
-
2019
- 2019-04-15 CN CN201920504282.7U patent/CN210253216U/en active Active
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