CN210238821U

CN210238821U - Multi-dimensional rock wool board production line

Info

Publication number: CN210238821U
Application number: CN201920802721.2U
Authority: CN
Inventors: Zongping Lyu; 吕宗平
Original assignee: Hefei Shenzhou Construction Group Co ltd
Current assignee: Hefei Shenzhou Construction Group Co ltd
Priority date: 2019-05-30
Filing date: 2019-05-30
Publication date: 2020-04-03
Anticipated expiration: 2029-05-30

Abstract

The utility model discloses a multidimensional rock wool board production line, install flattening cleaning mechanism one, slip casting machine one, scraper one, netting machine one, slip casting machine two backward from the pan feeding port in proper order on the first production line for lay covering on the netting with the mortar accuracy and scrape flat-bed machine one and cutting knife, the pan feeding port department that the second produced the line is located one side of transporting the platform, and the pan feeding port of transporting the platform installs sucking disc device, turning device, flattening cleaning mechanism two, slip casting machine three, scraper two, netting machine two, slip casting machine four backward in proper order and cover and scrape flat-bed machine two. The utility model discloses a but structure of flattening and clearance rock wool board core makes its flow in and produces line rear surface level and smooth, easily fully combines with the mortar, has prevented that mortar layer and board core from taking off, combines covering of knitmesh simultaneously to starch, makes knitmesh cover in mortar top layer 2mm department, has improved the joint strength who knits mesh and mortar, prevents quality problems such as crackle or fracture, has further promoted the quality of rock wool board.

Description

Multi-dimensional rock wool board production line

Technical Field

The utility model relates to a rock wool board production technical field specifically is a multi-dimensional rock wool board production line.

Background

The production process of rock wool board is through covering the mortar to the rock wool board core, and cover the knitmesh at last, with the shaping production work of accomplishing the plate, but because do not carry out the preliminary treatment to the surface of rock wool board core among the prior art, make its board core height uneven, and the surface is rough, be unfavorable for subsequent cover mortar operation, the board core layer after the shaping easily breaks away from with the mortar layer, current knitmesh only suppresses the upper surface layer at the mortar layer simultaneously, can not effectually be formed in the mortar inside, can't provide effectual adhesive force, make its knitmesh easily mortar layer break away from after long-term the use, thereby lead to serious quality problems such as crackle or fracture appear in the plate, how to solve above-mentioned technical defect and provide a brand-new rock wool board production scheme and become the problem that relevant technical personnel urgently need to solve.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a multidimensional rock wool board production line to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a multidimension rock wool board production line, includes that two first production line and the second that sets up side by side produce the line, install in proper order backward from the pan feeding port on the first production line and be used for clean and flattening rock wool board core surface's flattening clearance mechanism one, slip casting machine one, be used for scraping the scraper one on mortar surface, be used for covering the netting machine one that nets at the mortar layer, slip casting machine two, be used for laying the accurate net that covers of mortar on the netting and scrape flat-bed machine one and be used for cutting the cutting knife of plate, the discharge port of first production line is provided with transports the platform, and the discharge port department of this transport platform is provided with the transfer frame that is used for transporting semi-finished product plate spare, the pan feeding port department of second production line is located one side of transporting the platform, and transports the pan feeding port of platform and backward installs sucking disc device, turning device in proper order, is used for clean and flattening clearance mechanism two of flattening semi-finished product, The mortar layer is coated with mortar, and the mortar layer is coated with a net coating machine I.

Leveling clearance mechanism one and leveling clearance mechanism two are the looks isostructure, one of leveling clearance mechanism is including tuber pipe and fixed connection at the aircraft nose of tuber pipe lower part, the internally mounted of aircraft nose has the drum brush that is used for pressing down and cleaning rock wool board core surface, the one end of drum brush is rotated and is connected with the motor, and the other end rotates and is connected with the fixed block, the cylinder two that is used for its lift is all installed to the bottom of motor and fixed block, the top of tuber pipe is installed and is used for absorbing impurity fan, and the inside wind chamber that is formed with of tuber pipe, this wind chamber intercommunication drum brush place's type intracavity.

The cylindrical brush is arranged close to the upper surface of the rock wool plate core.

Cover net strickle flat-bed machine one and cover net strickle flat-bed machine two and be the same structure, cover net strickle flat-bed machine one including cutter body and cylinder one, cylinder one fixed connection is in the both sides of producing the line, and its output shaft fixed connection is at the both ends of cutter body, the upper surface after the knife edge department of cutter body covers thick liquid subsides the net apart from rock wool board core is 2 mm.

The pan feeding port department both sides of first producing the line all are provided with the station that is used for laying rock wool board core.

According to the above technical scheme, the utility model discloses a but design one kind and can level off and clear up the structure of rock wool board core, make its flow in produce the line rear surface level, easily fully combine with the mortar, prevented that mortar layer and board core from taking off, combine covering of knitmesh simultaneously and starching, make knitmesh cover in mortar top layer 2mm department, improved the joint strength who knits mesh and mortar, prevent quality problems such as crackle or fracture, further promoted the quality of rock wool board.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of the net-covering strickling machine of the present invention;

fig. 3 is the structural schematic diagram of the leveling and cleaning mechanism of the present invention.

In the figure: 1 a first production line, 2 a second production line, 3 stations, 4 rock wool board cores, 5 a first leveling and cleaning mechanism, 51 air pipes, 52 machine heads, 53 cylindrical brushes, 54 cylinder II, 55 motors, 56 cavities, 57 air cavities, 58 fixed blocks, 6 grouting machines I, 7 scraper I, 8 netting machines I, 9 grouting machines II, 10 a first lapping and scraping machine, 101 cutter bodies, 102 cylinder I, 11 cutting knives, 12 transfer platforms, 13 transfer frames, 14 turnover devices, 15 sucker devices, 16 a second leveling and cleaning mechanism, 17 grouting machines III, 18 scraper II, 19 netting machines II, 20 grouting machines IV and 21 a second lapping and scraping machine.

Detailed Description

The present invention will be further explained with reference to the accompanying drawings:

1-3, including two first production lines 1 and the second production line 2 that set up side by side, install in proper order from the pan feeding port backward on the first production line 1 and be used for cleaning and flattening 4 surperficial flattening cleaning mechanism 5 of rock wool board core, slip casting machine 6, be used for scraping the scraper 7 on mortar surface, be used for covering the netting machine 8 of net at the mortar layer, slip casting machine two 9, be used for laying the accurate cover net of netting on the netting and scrape flat-bed machine 10 and be used for cutting the cutting knife 11 of plate with the mortar, the discharge port of first production line 1 is provided with transportation platform 12, and the discharge port department of this transportation platform 12 is provided with the transfer frame 13 that is used for transporting semi-finished product plate spare, the pan feeding port department of second production line 2 is located one side of transportation platform 12, and the pan feeding port of transportation platform 12 installs sucking disc device 15 backward in proper order, The device comprises a turnover device 14, a leveling and cleaning mechanism II 16 for cleaning and leveling semi-finished plate pieces, a grouting machine III 17, a scraper II 18, a net weaving machine II 19 for covering a mortar layer, a grouting machine IV 20 and a covering and leveling machine II 21 for accurately laying mortar on the net weaving.

In the first production line 1, firstly, rock wool board cores 4 are stacked through a station 3, the surface of the rock wool board cores 4 is leveled and cleaned through a leveling mechanism I5 after stacking is completed, then, the surface of the rock wool board cores 4 is grouted through a grouting machine I6, a mortar layer is leveled through a scraper I7 after grouting is completed, a woven net is laid above the mortar layer of the leveled rock wool board cores 4, grouting is performed through a grouting machine II 9 after laying is completed, then, the surface of the rock wool board cores is leveled through a net covering and scraping machine I10, the leveled woven net is located 2mm below the mortar layer, the semi-finished product of the rock wool board is preliminarily molded, the rock wool boards on the production line are cut into blocks through a cutting knife 11 one by one, rubber boards are laminated on the upper surface of the plate after the rock wool board pieces are cut into the blocks, the rubber boards are used for molding mortar, and finally, the rock wool board cores are transferred to a transfer frame 13 through a transfer platform 12, and the transfer frame 13 is air-dried or dried, after the mortar is cured, the semi-finished product is transferred to the second production line 2, firstly, the rubber plate covered on the semi-finished product is adsorbed and removed by the sucker device 15, the semi-finished product flows into the turnover device 14, the turnover device 14 integrally turns over by pressing the semi-finished product plate pieces, so that the bottom surface without the mortar is upward, and then the semi-finished product sequentially enters the leveling and cleaning mechanism II 16, the grouting machine III 17, the scraper II 18, the net weaving machine II 19, the grouting machine IV and the net covering and leveling machine II 21, the steps and the flow are the same as those of the first production line 1, and the working principle is not specifically explained here.

Further, leveling clearance mechanism 5 and leveling clearance mechanism two 16 are the same structure, leveling clearance mechanism 5 is including tuber pipe 51 and fixed connection at the aircraft nose 52 of tuber pipe 51 lower part, the internally mounted of aircraft nose 52 is used for pressing and cleans rock wool board core 4 surperficial drum brush 53, the one end of drum brush 53 is rotated and is connected with motor 55, and the other end is rotated and is connected with fixed block 58, cylinder two 54 that are used for its lift are all installed to the bottom of motor 55 and fixed block 58, the top of tuber pipe 51 is installed and is used for absorbing the impurity fan, and the inside wind chamber 57 that is formed with of tuber pipe 51, this wind chamber 57 intercommunication drum brush 53 is in the die cavity 56.

Furthermore, the cylindrical brush 53 is tightly attached to the upper surface of the rock wool core 4.

Further, cover net and scrape flat-bed machine 10 and cover net and scrape flat-bed machine two 21 and be the same structure, cover net and scrape flat-bed machine 10 including cutter body 101 and cylinder one 102, cylinder one 102 fixed connection is in the both sides of producing the line, and its output shaft fixed connection is at the both ends of cutter body 101, the knife edge department of cutter body 101 is 2mm apart from the rock wool slab core 4 upper surface that covers the thick liquid and paste the net.

Further, all be provided with the station 3 that is used for laying rock wool board core 4 in the first pan feeding port department both sides of producing line 1.

The scheme needs to be emphatically pointed out that the production line of the rock wool board can effectively improve the production quality of the rock wool board, solve the problems that the rock wool board is easy to break or crack after being produced at present, and the like, and the problems are elaborated in detail below;

firstly, the production line carries out leveling and cleaning on the surface of a rock wool board core 4 by introducing a leveling and cleaning mechanism, when the rock wool board cores 4 on the production line are uniformly arranged, the rock wool board cores pass through a leveling and cleaning mechanism I5, a cylindrical brush 53 arranged in the production line can be tightly adhered to the surface of the rock wool board core 4 to carry out leveling action on the rock wool board cores, so that the rock wool board cores 4 arranged in a block can be regularly arranged on the surface, the cylindrical brush 53 is driven by a motor 55 to rotate in the flattening process, so that the surface rough part of the rock wool board core 4 is cleaned, and the cleaned rough part is adsorbed by a fan at the same time, the technical means is unused in the prior art, the surface of the rock wool board core 4 can be enabled to be smooth and clean by extruding and cleaning the surface, the subsequent grouting machine I6 is beneficial to grouting for the subsequent grouting, the means can ensure that the board core and mortar have better bonding force, and the crack problem of the board core layer and the mortar layer of the board is not easy to appear, meanwhile, the arrangement of the covering and leveling machine I10 needs to be described, most of the woven nets in the prior art are formed by directly covering the woven net on the surface of a mortar layer after the mortar layer is leveled, and then pressing the woven net to form the woven net on the upper surface of the mortar layer, after the method is dried and formed in the later period, the plate is easy to crack, the woven net is only formed on the surface of the mortar layer, the mortar cannot provide enough adhesive force, so that the woven net falls off, and the product quality is seriously affected, the scheme is that the scraper I7 is used for covering the rock wool plate core 4 after grouting, the plate after covering is used for grouting on the surface of the woven net again, the woven net after grouting is immersed in the mortar, the mortar layer is leveled again through the covering and leveling machine I10, and the arranged cutter opening is 2mm away from the woven net after covering and pasting the net, so that the leveled woven net is positioned 2mm below the mortar after leveling again, its knitmesh structure is immersed inside the mortar completely, but follow-up stoving back knitmesh furthest and mortar layer form powerful adhesive action, improved the intensity of plate, prevented the crackle of plate from appearing simultaneously, promoted product quality greatly, it needs to point out that the flattening clearance mechanism two 16 and the covering net of producing that set up on line 2 are produced to the second and are scraped flat-bed machine two 21 and all have the same effect with above-mentioned flattening clearance mechanism one 5 and covering net and scrape flat-bed machine one 10, no detailed description here again.

The above-mentioned embodiments are only for describing the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art without departing from the design spirit of the present invention should fall into the protection scope defined by the claims of the present invention.

Claims

1. The utility model provides a multidimension rock wool board production line, includes that two first production lines (1) that set up side by side and second produce line (2), its characterized in that: install in proper order from the pan feeding port on first production line (1) and be used for clean and flattening rock wool board core (4) surperficial flattening clearance mechanism (5), slip casting machine (6), be used for scraping scraper (7) on mortar surface, be used for covering netting machine (8) that net, slip casting machine two (9) on the mortar layer, be used for laying the accurate net that covers of mortar on the netting and scrape flat-bed machine (10) and be used for cutting knife (11) of plate, the discharge port of first production line (1) is provided with transports platform (12), and the discharge port department of this transport platform (12) is provided with transports frame (13) that are used for transporting semi-manufactured plate spare, the pan feeding port department of second production line (2) is located one side of transporting platform (12), and transports the pan feeding port of platform (12) and install sucking disc device (15), turning device (14) backward in proper order, The device comprises a second leveling and cleaning mechanism (16) for cleaning and leveling semi-finished plate pieces, a third grouting machine (17), a second scraper (18), a second mesh weaving machine (19) for covering a mortar layer, a fourth grouting machine (20) and a second covering and leveling machine (21) for accurately laying mortar on the mesh weaving machine.

2. The multi-dimensional rock wool board production line of claim 1, characterized in that: leveling clearance mechanism (5) and leveling clearance mechanism two (16) are the same structure, leveling clearance mechanism (5) are including aircraft nose (52) of tuber pipe (51) and fixed connection in tuber pipe (51) lower part, the internally mounted of aircraft nose (52) has drum brush (53) that are used for pressing down and clean rock wool board core (4) surface, the one end of drum brush (53) is rotated and is connected with motor (55), and the other end is rotated and is connected with fixed block (58), cylinder two (54) that are used for its lift are all installed to the bottom of motor (55) and fixed block (58), the top of tuber pipe (51) is installed and is used for absorbing the impurity fan, and inside being formed with wind chamber (57) in tuber pipe (51), and this wind chamber (57) communicate in die cavity (56) at drum brush (53) place.

3. The multi-dimensional rock wool board production line of claim 2, characterized in that: the cylindrical brush (53) is tightly attached to the upper surface of the rock wool board core (4).

4. The multi-dimensional rock wool board production line of claim 1, characterized in that: cover net and scrape flat-bed machine (10) and cover net and scrape flat-bed machine two (21) and be the same structure, cover net and scrape flat-bed machine (10) including cutter body (101) and cylinder one (102), cylinder one (102) fixed connection is in the both sides of producing the line, and its output shaft fixed connection is at the both ends of cutter body (101), the upper surface after the sword mouth department of cutter body (101) covers thick liquid wainscot apart from rock wool board core (4) is 2 mm.

5. The multi-dimensional rock wool board production line of claim 1, characterized in that: the two sides of the feeding port of the first production line (1) are provided with stations (3) for laying rock wool board cores (4).