CN210237364U - High-efficient concentrated processing system of organic waste liquid - Google Patents
High-efficient concentrated processing system of organic waste liquid Download PDFInfo
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- CN210237364U CN210237364U CN201920779398.1U CN201920779398U CN210237364U CN 210237364 U CN210237364 U CN 210237364U CN 201920779398 U CN201920779398 U CN 201920779398U CN 210237364 U CN210237364 U CN 210237364U
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Abstract
The utility model discloses a high-efficient concentrated processing system of organic waste liquid, including combustion chamber, evaporating chamber, vapour and liquid separator, spray column, negative pressure evaporating chamber, afterburner, organic waste liquid pre-heater, air heater, dust remover and draught fan, the utility model discloses can solve the pollution problem that evaporation concentration in-process flue gas contains volatile organic compounds and brings when guaranteeing landfill leachate and organic waste liquid high-efficiency processing such as the high salt industrial waste water that corrosivity is strong, thick, easy crystallization and scale deposit.
Description
Technical Field
The utility model relates to an environmental protection field, concretely relates to high-efficient concentrated processing technique of organic waste liquid.
Background
With the continuous industrialization process, a large amount of waste water is generated in the fields of chemistry, textile, medicine, waste landfill and the like, wherein high-concentration organic waste liquid accounts for a large part. The organic waste liquid belongs to waste water which is extremely difficult to treat, and particularly leachate generated by a refuse landfill contains organic waste, metal salt and the like, which threatens the environment and human health.
At present, the treatment methods of leachate in refuse landfill plants are various and have means such as physical filtration, biodegradation and the like, but the treatment effect is not ideal when the leachate is in the conditions of various components, unstable physical properties, strong corrosivity, viscosity, easy crystallization, easy scaling and the like. Incineration evaporation concentration is a simple and efficient novel treatment means, biogas generated by a refuse landfill is used as a heat source, leachate is heated through immersion combustion, and the leachate is evaporated and concentrated to finally obtain solid residues, so that the aim of treating wastewater with waste gas can be achieved, the environmental influence is small, and the solid residues can be further subjected to incineration treatment or landfill for salt prevention as high-calorific-value fuel. Compared with the liquid jet furnace, the rotary kiln and the fluidized bed for treating the percolate, the submerged combustion avoids the direct contact of the percolate with the heat transfer surface, and the problems of crystallization, scaling, corrosion and the like on the heat transfer surface, and is particularly suitable for treating the landfill percolate and the concentrated solution; the fuel is pressurized and submerged for combustion on the liquid surface to form a large number of ultramicro bubbles, so that the heat transfer surface area is increased, the fuel is directly contacted with the concentrated solution for heat exchange, and the crystallization residue is completely separated out under the condition of high concentration times; in practical engineering application, the inner wall of the evaporator does not produce organic and inorganic scales, and can stably run for a long time. However, volatile organic compounds are discharged along with flue gas in the process of submerged combustion evaporation, which causes environmental pollution, and therefore, the volatile organic compounds need to be subjected to harmless treatment.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model discloses a high-efficient concentrated processing system of organic waste liquid is guaranteeing that landfill leachate and corrosivity are strong, glue thick, easy crystallization and organic waste liquid high-efficiency processing such as the high salt industrial waste water of scale deposit simultaneously, can also solve the evaporation concentration in-process flue gas and contain the pollution problem that volatile organic matter brought.
The utility model discloses a concrete technical scheme as follows:
an organic waste liquid high-efficiency concentration treatment system comprises a combustion chamber, an evaporation chamber, a gas-liquid separator, a spray tower, a negative pressure evaporation chamber, a secondary combustion chamber, an organic waste liquid preheater, an air preheater, a dust remover and an induced draft fan;
the combustion chamber is inserted into the middle position in the evaporation chamber from top to bottom; the top of the combustion chamber is provided with a first fuel port and a first combustion-supporting air port, and is provided with a first combustor, and the bottom of the combustion chamber is provided with a gas homogenizing device and a plurality of immersed pipes provided with flue gas spray holes; the gas in the combustion chamber is uniformly distributed to each immersion pipe through a gas equalizing device and then is sprayed into the evaporation chamber through the flue gas spray holes;
a first waste liquid inlet and a second waste liquid inlet are arranged at the positions, higher than the immersion pipe, of the side wall of the evaporation chamber, a first smoke outlet is formed in the upper part of the evaporation chamber, and a concentrated liquid outlet is formed in the bottom of the evaporation chamber;
the top of the secondary combustion chamber is provided with a second fuel port and a second combustion-supporting air port, the upper part of the secondary combustion chamber is provided with a smoke inlet and a smoke return port, the lower part of the secondary combustion chamber is provided with a second smoke outlet, and the secondary combustion chamber is provided with a second combustor;
the organic waste liquid preheater is a gas-liquid heat exchange device adopting indirect heat exchange, and the air preheater is a gas-gas heat exchange device adopting indirect heat exchange;
the organic waste liquid source is respectively connected with a first waste liquid inlet of the evaporation chamber and a liquid inlet end of a cold side channel of the organic waste liquid preheater through a first steering valve and a pipeline; the first smoke outlet of the evaporation chamber is sequentially connected with the gas-liquid separator and the spray tower through pipelines, and the smoke outlet of the spray tower is respectively connected with the smoke inlet of the secondary combustion chamber and an external chimney through a second steering valve and a pipeline; the air inlet end of the hot side channel of the organic waste liquid preheater is connected with a second smoke outlet of the secondary combustion chamber, and the air outlet end of the hot side channel of the air preheater is connected with the air inlet end of the hot side channel of the air preheater; the air outlet end of the hot side channel of the air preheater is sequentially connected with the dust remover and the external chimney; the liquid discharge end of the cold side channel of the organic waste liquid preheater is connected with the liquid inlet of the negative pressure evaporation chamber through a pipeline; the liquid outlet of the negative pressure evaporation chamber is connected with the second waste liquid inlet of the evaporation chamber through a pipeline, and the smoke outlet is connected with the smoke return port of the secondary combustion chamber through a pipeline; the air outlet end of the cold side channel of the air preheater is connected with a first combustion air port and a second combustion air port through a pipeline; the induced draft fan is respectively connected with the air inlet end of the cold side channel of the air preheater, a first combustion air port and a second combustion air port through a third steering valve and a pipeline, and the second combustion air port is provided with a control valve; the bottom of the spray tower is connected with a cooling pool, and spray liquid is cooled by the cooling pool and then distributed to the spray tower; and the bottom of the gas-liquid separator is also provided with a liquid outlet which is connected with the second waste liquid inlet through a pipeline.
Preferably, the gas homogenizing device is provided with a tubular supporting body, a conical baffle plate and a plurality of partition plates; the conical baffle is arranged at the top of the tubular support body, the partition plates are uniformly arranged on the outer side wall of the tubular support body in the circumferential direction and used for partitioning the bottom of the combustion chamber into air cavities with the same number as that of the immersion pipes, and the air cavities are communicated with the immersion pipes.
Preferably, the bottom of the evaporation chamber is further provided with a circulation guide device, the circulation guide device is of a vertically-through cylindrical structure, and is sleeved on the immersion pipe at the bottom of the combustion chamber and is not in contact with the inner wall of the evaporation chamber.
Preferably, an air uniform distribution plate is further arranged in the evaporation chamber and arranged between the first waste liquid inlet and the immersion pipe and between the second waste liquid inlet and the immersion pipe.
Preferably, the gas distribution plate is provided with hole-shaped or groove-shaped gas distribution structures which are uniformly distributed from the center to the edge, and the diameter of each hole-shaped gas distribution structure or the groove width of each groove-shaped gas distribution structure is gradually increased from the center to the edge.
Preferably, at least one group of demisting devices are further arranged in the evaporation chamber and close to the first smoke exhaust port.
Preferably, the defogging device is a stainless steel metal mesh defogger arranged in a double-layer mode.
Preferably, the organic waste liquid preheater and the air preheater adopt an integrated design.
Preferably, an S-shaped glass fiber reinforced plastic demister is arranged inside the spray tower.
Preferably, the high-efficiency concentration treatment system for organic waste liquid further comprises a sedimentation dehydration device, wherein the sedimentation dehydration device comprises a sedimentation tank, a supernatant tank and a belt type filter-press dehydrator, a liquid inlet of the sedimentation tank is connected with a concentrated liquid outlet at the bottom of the evaporation chamber through a pipeline, a liquid outlet is connected with a liquid inlet of the supernatant tank through a pipeline, and a slag outlet is connected with a feed inlet of the belt type filter-press dehydrator through a pipeline; and the supernatant in the supernatant tank and the filter pressing liquid generated by the belt type filter pressing dehydrator are returned to the evaporation chamber through a second waste liquid inlet.
Has the advantages that:
(1) the utility model discloses a while the submergence is burnt, to the different characteristics of volatile organic matter content in the different organic waste liquid evaporation flue gas, for guaranteeing that volatile organic matter effectively gets rid of, add postcombustion chamber and negative pressure evaporation chamber, volatile organic matter content can directly discharge less reaching emission standard time in the flue gas, the postcombustion chamber when volatile organic matter content is more in the flue gas, the negative pressure evaporation chamber is opened, specifically can realize four kinds of mode, can not only effectively improve the treatment effeciency of organic waste liquid, can also solve the fume emission problem in the processing procedure, and can reduce the operation energy consumption, reduce the overall running cost.
(2) The distribution of the high-temperature flue gas in the organic waste liquid in the evaporation chamber is optimized by adopting the design of a gas uniform distribution plate, a gas uniform device, an immersion pipe and a circulation guide device. Wherein, the high-temperature flue gas can be uniformly distributed to the immersion pipe through the gas equalizing device and then uniformly enters the evaporation chamber; the circulation guide device is internally provided with an upward movement of airflow, liquid can climb upwards by the friction force between gas and liquid, and a corresponding downward flow is generated outside the circulation guide device, so that circulation is formed. The organic waste liquid is directionally circulated, so that the fluctuation of the liquid level can be reduced, the vibration of equipment is reduced, the operation is more stable, and the evaporation efficiency of the organic waste liquid is also improved.
(3) Through preheating device, preheat organic waste liquid through organic waste liquid preheater promptly, preheat the air through air heater, improved the utilization efficiency of the energy when eliminating volatile organic compounds to environmental pollution. Furthermore, through the integrated design of the organic waste liquid preheater and the air preheater, the circulation of intermediate pipelines is reduced, the heat energy utilization rate is improved, and the equipment volume is also reduced.
(4) Design defroster, vapour and liquid separator, the tertiary defogging device of spray column, there is a large amount of liquefied water's problem when solving fume emission, can improve the operating efficiency of postcombustion chamber simultaneously, reduces the required energy consumption of postcombustion.
(5) Through the sedimentation dewatering device, the evaporated and concentrated organic waste liquid enters the belt type filter pressing dewatering machine after being settled by the sedimentation tank, residues are formed, and supernate and filter pressing liquid return to the evaporation chamber, so that zero wastewater discharge in the treatment process is realized.
Drawings
FIG. 1 is a schematic structural diagram of an efficient concentration treatment system for organic waste liquid in an embodiment;
fig. 2 is a schematic structural diagram of a gas distribution plate of the high-efficiency concentration treatment system for organic waste liquid in the embodiment, wherein: FIG. 2(a) is a gas distribution hole plate, and FIG. 2(b) is a polygonal gas distribution groove plate;
fig. 3 is a schematic structural diagram of a gas homogenizing device, an immersion pipe and a circulating baffle pipe of the high-efficiency concentration treatment system for organic waste liquid in the embodiment, wherein: FIG. 3(a) is a plan view, and FIG. 3(b) is a front view;
in the drawing, 1-evaporation chamber; 2-a demister; 3-gas uniform distribution plate; 4-leachate inlet; 5-an immersion tube; 6-combustion-supporting air port; 7-a diverter valve; 8-circulating blocking pipe; 9-a combustion chamber; 10-a burner; 11-a gas port; 12-an igniter; 13-smoke outlet; 14-leachate inlet; 15-gas homogenizing device, 151-support body, 152-conical baffle, 153-separation plate, 154-bottom plate, 155-flue gas circulation port; 16-concentrated solution outlet; 17-a gas-liquid separator; 18-a liquid drain port; 19-a spray tower; 20-a diverter valve; 21-a cooling pool; 22-a liquid drain port; 23-a secondary combustion chamber; 24-combustion air port; 25-an igniter; 26-a secondary burner; 27-negative pressure evaporation chamber; 28-leachate preheater, 29-air preheater, 30-diverter valve, 31-bag dust remover, 32-blower, 33-chimney, 34-induced draft fan, 35-settling tank, 36-supernatant liquid tank, 37-belt filter press, 38-residue discharge port, 39-S type glass fiber reinforced plastic demister, 40-combustion air valve and 41-gas valve.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
With reference to fig. 1 to 3, an embodiment of the present disclosure discloses an efficient concentration treatment system for organic waste liquid in landfill leachate treatment, which mainly includes an evaporation device, a defogging device, a secondary combustion device, a preheating device, a dedusting device, and a settling dehydration device, wherein: the evaporation device mainly comprises a combustor 10, a combustion chamber 9, an evaporation chamber 1, a gas uniform distribution plate 3, a gas uniform distribution device 15, an immersion pipe 5, a circulating baffle pipe 8 and a negative pressure evaporation chamber 27; the demisting device mainly comprises a demister 2, a gas-liquid separator 17 and a spray tower 19; the secondary combustion device mainly comprises a secondary combustor 26 and a secondary combustion chamber 23; the preheating device mainly comprises a leachate preheater 28 and an air preheater 29; the dust removing device mainly comprises a bag-type dust remover 31; the sedimentation dehydration device mainly comprises a sedimentation tank 35, a supernatant tank 36 and a belt type filter-pressing dehydrator 37, and the sedimentation dehydration device is used for realizing the separation of concentrated solution and slag water and realizing the thorough treatment of the leachate.
The side wall of the evaporation chamber 1 is provided with a percolate inlet 4 and a percolate inlet 14, the upper part is provided with a smoke outlet 13, and the bottom part is provided with a concentrated solution outlet 16. The combustion chamber 9 is inserted into the top of the evaporation chamber 1, and the top of the combustion chamber 9 is provided with a gas port 11 and a combustion air port 6. The high-temperature flue gas in the combustion chamber 9 enters the evaporation chamber 1 from the bottom. The flue gas outlet at the bottom of the combustion chamber 9 is provided with a gas equalizing device 15, which is used for uniformly distributing the flue gas into 12 immersion pipes 5 which are uniformly distributed outwards by taking the gas equalizing device 15 as the center, and spraying the flue gas out through uniform holes on the immersion pipes 5.
Referring to fig. 1 and 3, the gas-homogenizing device 15 has a tubular supporting body 151, a conical baffle 152 for guiding the gas flow at the top, 11 partition plates 153 for dividing the bottom of the combustion chamber into 12 gas chambers 150 at the side walls, a bottom plate 154 corresponding to the bottom of the combustion chamber 9 at the bottom, and 12 flue gas flow openings 155 for connecting the immersion pipes 5 at the edge of the bottom plate 154. Holes are uniformly formed in the immersion pipe 5, and high-temperature smoke is sprayed out through the holes. If the combustion chamber 9 itself has a bottom plate, the gas uniformizing device 15 may be provided with no bottom plate 154, and a flue gas flow port is directly formed in the bottom of the combustion chamber 9, and the submerged pipe 5 is welded to the flue gas flow port. The high temperature flue gas that the combustion chamber 9 produced passes through conical baffle 152 evenly distributed to 12 air cavitys 150 in, then gets into immersion pipe 5 through the flue gas circulation mouth 155 at air cavity bottom, gets into evaporating chamber 1 through the even trompil on immersion pipe 5 surface to realize the homogeneous mixing of flue gas and filtration liquid.
The circulating blocking pipe 8 is of a cylindrical structure which is communicated up and down, and the immersion pipe 5 is arranged in the middle of the circulating blocking pipe 8. In the circulating baffle pipe 8, the airflow moves upwards, and the friction force between gas and liquid can make the liquid climb upwards; and the circulation baffle is externally provided with a corresponding downstream, so that circulation is formed, and the directional circulation of the percolate can reduce the fluctuation of the liquid level, reduce the vibration of equipment and ensure more stable operation.
In order to better transfer mass and heat between the flue gas and the percolate, a gas uniform distribution plate 3 is arranged in the evaporation chamber 1, so that the flue gas is uniformly dispersed on an evaporation surface. The gas uniform distribution plate 3 is provided with an upper gas uniform distribution plate and a lower gas uniform distribution plate, the upper gas uniform distribution plate is arranged below the percolate inlet, the lower gas uniform distribution plate 3 is arranged at the position 150mm above the immersion pipe 5, the interval between the two gas uniform distribution plates is 100mm, and the gas uniform distribution plate 3 is positioned below the liquid level of the percolate during working. As shown in fig. 2, the gas distribution plate 3 in the embodiment is a gas distribution hole plate (shown in fig. 2 (a)) or a polygonal gas distribution groove plate (shown in fig. 2 (b)). In order to ensure that the flue gas is uniformly distributed in the solution along the radius direction of the evaporation chamber, the diameters and the widths of the gas distribution holes or the gas distribution grooves on the gas distribution plate 3 are increased in sequence from the center to the edge. It should be noted that, the flue gas will move upward in the liquid after exiting the immersion pipe 15, because of the size of the immersion pipe 15, the flue gas is difficult to reach the edge of the liquid level of the evaporation chamber, the central resistance is large and the edge resistance is small through the design of different apertures or groove diameters, the gas is easy to diffuse outward and reach the edge of the evaporation chamber, and the gas-liquid contact area is increased.
The demister 2 is a stainless steel metal mesh demister, is arranged at the upper part of the evaporation chamber 1, and is arranged in a double-layer manner.
The gas-liquid separator 17 is a centrifugal separator, for example, a cyclone separator can be selected, the gas inlet of the gas-liquid separator is connected with the smoke outlet 13 of the evaporation chamber 1, the gas outlet of the gas-liquid separator is connected with the gas inlet of the spray tower 19, the bottom of the gas-liquid separator is also provided with a liquid outlet 18, and the liquid outlet is connected with the second leachate inlet 14 of the evaporation chamber 1 through a pipeline; after the flue gas passes through the gas-liquid separator 17, small liquid drops in the flue gas flow back to the evaporation chamber 1 through the liquid outlet 18 after the action of centrifugal force.
The upper part of the spray tower 19 is provided with an S-shaped glass fiber reinforced plastic demister 39 for reducing the carrying amount of tiny water drops at the outlet, the bottom of the spray tower 19 is connected with the cooling tank 21, the spray liquid is cooled by the cooling tank 21 and then is sent back to the spray tower 19, and redundant condensate generated by the spray tower 19 is sent to a wastewater treatment plant through a liquid outlet 22 of the cooling tank 21. Fine liquid drops which are not completely removed by the gas-liquid separator 17 enter the spray tower 19 and are completely removed, and when the content of organic matters in the flue gas at the flue gas outlet at the top of the spray tower 19 meets the discharge requirement, the flue gas is directly discharged through a chimney 33; when the smoke does not meet the external emission requirement, the smoke enters the secondary combustion chamber 23 through the first steering valve 20.
In order to meet the operation requirements of the combustor 10 and the secondary combustor 26, the inlet of the percolate inlet 4, the outlet of the spray tower 19 and the outlet of the blower 32 are provided with a steering valve. When the evaporation of the percolate can reach the discharge standard, the percolate enters the evaporation chamber 1 through the diversion valve 7 and the percolate inlet 4, and the flue gas directly enters the chimney 33 for discharge through the diversion valve 20 after exiting the spray tower 19; the blower 32 directly supplies air to the burner 10 through the diverter valve 30, and at this time, the combustion air valve 40 and the gas valve 41 are closed to achieve independent operation of the burner 10. When the smoke emission does not meet the requirement, the combustion air valve 40 and the gas valve 41 are opened, the secondary combustor 26 is opened, the percolate enters the percolate preheating chamber 28 through the steering valve 7, the air blower 32 sends air into the air preheater 29 through the steering valve 30, and the preheated air is sent to the combustor 10 and the secondary combustor 26, so that the combustor 10 and the secondary combustor 26 run simultaneously.
The leachate preheater 28 realizes the preheating of leachate, the air preheater 29 is used for preheating combustion air, the leachate preheater 28 and the air preheater 29 are integrally designed, and both indirect heat exchangers (for example, a plate heat exchanger, a tube plate heat exchanger and the like) are provided with a partition plate in the middle, and hot side channels are connected. A liquid inlet of a cold side channel of the percolate preheater 28 is connected with a liquid outlet of the diverter valve 7 through a pipeline and is connected with the negative pressure evaporation chamber 27; the air inlet of the hot side channel is connected with the smoke outlet at the lower part of the secondary combustor 26, and the air outlet is connected with the air inlet of the hot side channel of the air preheater 29. The air inlet of the cold side channel of the air preheater 29 is connected with a diverter valve 30, and the air outlet is respectively connected with the combustion chamber 9 and the secondary combustion chamber 23 through pipelines; the air outlet of the hot side channel is connected with a bag-type dust collector 31 through a pipeline. It should be noted that volatile organic compounds in the leachate are easy to volatilize under the conditions of high temperature and low pressure, the leachate enters the evaporation chamber 1 after being preheated, so that the evaporation efficiency can be further improved, and in addition, the utilization efficiency of energy can also be improved through the utilization of waste heat of high-temperature flue gas; the combustion efficiency can be further improved by preheating the air by the air preheater 29.
Based on the high-efficient concentrated processing system of organic waste liquid of embodiment, can realize the selectivity of filtration liquid treatment, can be according to the emission requirement selection whether open the after burner. Furthermore, on the basis of selecting to start the secondary combustor, three working modes are set according to the content of volatile organic compounds, so that leachate can be treated, and the secondary combustor has the capacity of fine treatment. Therefore, the following four working modes can be realized through the system:
1) when the leachate contains few volatile organic compounds, for example, the concentration of the volatile organic compounds is less than or equal to the critical value A: the secondary combustor does not operate, and the flue gas is directly discharged to a chimney;
2) when the leachate contains more volatile organic compounds, for example, the critical value A < the concentration of the volatile organic compounds is less than or equal to the critical value B: the secondary combustor is put into operation, the negative pressure evaporation chamber is not operated, and volatile organic gas generated by the evaporation chamber is delivered to the secondary combustion chamber through the steering valve for incineration treatment;
3) when the leachate contains more volatile organic compounds, for example, the critical value B < the concentration of the volatile organic compounds is less than or equal to the critical value C: the secondary combustor and the negative pressure evaporation chamber are put into operation, most of volatile organic compounds in the solution are evaporated in the negative pressure evaporation chamber, enter the secondary combustion chamber along with steam, are incinerated and removed, and the flue gas in the evaporation process of the evaporation chamber is directly discharged to a chimney;
4) when the leachate contains many volatile organic compounds, for example, the concentration of the volatile organic compounds is greater than the critical value C: the secondary combustor and the negative pressure evaporation chamber are put into operation, part of volatile organic compounds in the solution are evaporated in the negative pressure evaporation chamber and enter the secondary combustion chamber along with steam for incineration and removal; the smoke generated by the evaporation chamber enters a secondary combustion chamber for incineration treatment through the steering valve liquid.
According to the content of volatile organic compounds contained in the leachate, the specific operating conditions of the four operating modes are as follows:
working mode 1: the secondary combustor and the negative pressure evaporator are not put into operation
When the percolate contains less volatile organic compounds, the percolate passes through a steering valve 7 and then enters an evaporation chamber 1 through a percolate inlet 4, air passes through a blower 32, passes through a steering valve 30 and then enters a combustion-supporting air port 6 through a pipeline, the air is mixed with gas entering from a gas port 11 and then is combusted in a combustion chamber 9, and at the moment, a combustion-supporting air valve 40 and a gas valve 41 of a secondary combustor 26 are closed; high-temperature flue gas obtained by combustion passes through the gas homogenizing device 15, is uniformly distributed and then is sprayed out through the immersion pipe 5, and fully exchanges heat with the percolate in the evaporation chamber 1 to evaporate, concentrate and mix the percolate; the high-temperature flue gas passes through the gas uniform distribution plate 3 in the rising process of the evaporation chamber 1 and then strengthens the processes of mass transfer and heat transfer with the percolate; demisting the high-temperature flue gas in the evaporation chamber 1 by a demister 2, discharging the demisted high-temperature flue gas from a flue gas outlet 13, and sequentially feeding the demisted high-temperature flue gas into a gas-liquid separator 17 and a spray tower 19 for further demisting; the demisted high-temperature flue gas enters a chimney 33 through a diverter valve 20 to be discharged; the condensed liquid separated by the gas-liquid separator 17 returns to the evaporation chamber 1 through the liquid outlet 18 and the percolate inlet 14; a part of condensate in the cooling tank 21 is used as circulating water to spray flue gas, and a part of redundant liquid is sent to a wastewater treatment plant through a liquid outlet 22; the reacted concentrated solution enters a sedimentation tank 35 through a concentrated solution outlet 16 at the bottom of the evaporation chamber 1 for sedimentation, the supernatant of the sedimentation tank 35 is collected to a supernatant tank 36, the sedimentated precipitate enters a belt type filter-pressing dehydrator 37, the obtained filter-pressing residues are transported outwards, and the supernatant of the supernatant tank 36 and the filter-pressing liquid of the filter-pressing dehydrator 37 are sent back to the evaporation chamber 1 through a pipeline and a percolate inlet 14.
The working mode 2 is as follows: the secondary burner is put into operation and the negative pressure evaporation chamber is not operated.
The working state is operated on the basis that the volatile organic compounds in the flue gas at the outlet of the spray tower 19 exceed standard and cannot be directly discharged in the working mode 1.
The percolate enters a percolate preheater 28 after passing through a diverter valve 7, the preheated percolate enters a negative pressure evaporation chamber 27 (at the moment, negative pressure is not added in the negative pressure evaporation chamber), and after the percolate exits the negative pressure evaporation chamber 27, the percolate enters an evaporation chamber 1 through a liquid outlet of the negative pressure evaporation chamber 27 and a percolate inlet 14; air enters the air preheater 29 through the air blower 32 through the steering valve 30, the combustion air valve 40 and the fuel gas valve 41 of the secondary combustor 26 are opened, and the preheated air is mixed with fuel gas introduced from the fuel gas port and then is combusted in the combustion chamber 9 and the secondary combustion chamber 23; high-temperature flue gas in the combustion chamber 9 passes through the gas homogenizing device 15 and then is distributed, the high-temperature flue gas is sprayed out through the immersion pipe 5 and then is mixed with percolate in the evaporation chamber 1, and the high-temperature flue gas passes through the gas uniform distribution plate 3 in the process of rising in the evaporation chamber 1 and then is enhanced to transfer mass and transfer heat with the percolate; demisting the flue gas in the evaporation chamber 1 by a demister 2, then sequentially entering a gas-liquid separator 17 and a spray tower 19 from a smoke outlet 13 for further demisting, and introducing the demisted flue gas into a secondary combustion chamber 23 through a steering valve 20 for incineration to remove volatile organic compounds; the high-temperature flue gas generated by the secondary combustion chamber 23 passes through the leachate preheater 28 and the air preheater 29, is dedusted by the bag-type dust remover 31, and is discharged by the chimney 33, wherein the design is adopted, so that on one hand, the waste heat of the high-temperature flue gas can be further utilized for preheating the leachate and the air; on the other hand, the smoke dust in the submerged combustion can be remained in the submerged liquid, but the secondary combustion chamber is not submerged combustion, a small amount of dust can be generated in the generated smoke, and the dust can be removed again through the dust remover. In the process, the condensed liquid separated by the gas-liquid separator 17 returns to the evaporation chamber 1 through the liquid outlet 18 and the percolate inlet 14; the redundant condensate generated in the spray tower 19 is further cooled by a cooling pool 21 and then is sent to a wastewater treatment plant through a liquid outlet 22; the reacted concentrated solution enters a sedimentation tank 35 through a bottom outlet 16 of the evaporation chamber 1, the supernatant of the sedimentation tank 35 is collected to a supernatant tank 36, the precipitate enters a belt type filter-pressing dehydrator 37, the obtained filter-pressing residues are transported outwards, and the supernatant of the supernatant tank 36 and the filter-pressing liquid of the filter-pressing dehydrator 37 are sent back to the evaporation chamber 1 through a pipeline and a leachate inlet 14.
Working mode 3: the secondary combustor is put into operation, the negative pressure evaporation chamber is operated, and the smoke of the evaporation chamber does not enter the secondary combustion chamber. In this working state, since the volatile organic compounds in the evaporated flue gas are more than those in the working mode 2, in order to meet the emission standard and reduce the load of the evaporation system, the negative pressure evaporation chamber 27 is operated at negative pressure on the basis of the operating conditions of the working mode 2.
The leachate enters a leachate preheater 28 after passing through a diverter valve 7, the preheated leachate enters a negative pressure evaporation chamber 27 (the negative pressure operation is performed at the moment), a large amount of volatile organic compounds can be evaporated from the preheated leachate under the negative pressure condition in the negative pressure evaporation chamber 27, the volatile organic compounds in the leachate are subjected to decrement treatment, and the subsequent demisting and water removal amount of the smoke is reduced; the percolate is evaporated in the negative pressure evaporation chamber 27, the steam containing volatile organic compounds flows out of the negative pressure evaporation chamber 27 and enters the secondary combustion chamber 23 through a smoke outlet arranged on the negative pressure evaporation chamber for incineration, and the generated solution (percolate) enters the evaporation chamber 1 through a liquid outlet arranged on the secondary combustion chamber and a percolate inlet 14; air enters an air preheater 29 through a diverter valve 30 by a blower 32, the preheated air is mixed with gas introduced from a gas port 11 and then is combusted in a combustion chamber 9 and a secondary combustion chamber 23, volatile organic compounds generated in a negative pressure evaporation chamber 27 are incinerated by high-temperature flame in the secondary combustion chamber 23, and a combustion air valve 40 and a gas valve 41 of the secondary combustor 26 are opened at the moment; in the evaporation chamber 1, air enters the combustion chamber 9 through the air blower 32 and the steering valve 30, high-temperature flue gas in the combustion chamber 9 is distributed after passing through the gas homogenizing device 15, the high-temperature flue gas is sprayed out through the immersion pipe 5 and then is mixed with percolate in the evaporation chamber 1, and the mass transfer and heat transfer processes of the high-temperature flue gas and the percolate are strengthened after passing through the gas uniform distribution plate 3 in the rising process of the evaporation chamber 1; the flue gas passes through demister 2 in evaporation chamber 1 and is entered into vapour and liquid separator 17, spray column 19 in proper order by exhaust port 13 after the defogging further defogging, and the flue gas after the defogging can reach emission standard and directly arrange outward through chimney 33. At this moment, the flue gas after the defogging can reach emission standard and also need not reentry postcombustion chamber 23, and this flue gas temperature that also is favorable to improving in the postcombustion chamber 23 is used for preheating filtration liquid, air, because 19 exhanst gas outlet temperature of spray tower is lower, tens degree probably, if a large amount of flue gas gets into postcombustion chamber 23 and can make the combustion chamber temperature reduce, the heat energy that is used for preheating filtration liquid and air reduces, filtration liquid preheating temperature and air preheating temperature reduce, evaporation, combustion efficiency reduce. In the process, the condensed liquid separated by the gas-liquid separator 17 returns to the evaporation chamber 1 through the liquid outlet 18 and the percolate inlet 14; the redundant condensate generated in the spray tower 19 is further cooled by a cooling pool 21 and then is sent to a wastewater treatment plant through a liquid outlet 22; high-temperature flue gas generated by burning in the secondary combustion chamber 23 passes through a percolate preheater 28 and an air preheater 29, is dedusted by a bag-type dust remover 31, and is discharged by a chimney 33; the reacted concentrated solution enters a sedimentation tank 35 through a bottom outlet 16 of the evaporation chamber 1, the supernatant of the sedimentation tank 35 is collected to a supernatant tank 36, the precipitate enters a belt type filter-pressing dehydrator 37, the obtained filter-pressing residues are transported outwards, and the supernatant of the supernatant tank 36 and the filter-pressing liquid of the filter-pressing dehydrator 37 are sent back to the evaporation chamber 1 through a pipeline and a leachate inlet 14.
The working mode 4 is as follows: the secondary combustor is put into operation, the negative pressure evaporation chamber is operated, and the flue gas of the evaporation chamber enters the secondary combustion chamber.
Under the working state, the content of volatile organic compounds is the largest, and in order to meet the emission standard, on the basis of the operating condition of the working mode 3, the demisted flue gas enters the secondary combustion chamber 23, which is beneficial to thoroughly decomposing the volatile organic compounds.
The leachate passes through the second diverter valve 7 and then enters a leachate preheater 28, the preheated leachate enters a negative pressure evaporation chamber 27 (at the moment, the negative pressure operation is carried out), volatile organic compounds in the leachate are subjected to decrement treatment in the negative pressure evaporation chamber 27 to reduce the subsequent smoke treatment amount, the leachate is evaporated in the negative pressure evaporation chamber 27, steam enters a secondary combustion chamber 23 for incineration after exiting the negative pressure evaporation chamber 27, and the leachate in the negative pressure evaporation chamber 27 enters the evaporation chamber 1 through a leachate inlet 14; air enters the air preheater 29 through the diverter valve 30 by the blower 32, at the moment, the combustion-supporting air valve 40 and the fuel gas valve 41 of the secondary combustor 26 are opened, the preheated air is mixed with fuel gas introduced from the fuel gas port 11 and then is combusted in the combustion chamber 9 and the secondary combustion chamber 23, and volatile organic compounds generated in the negative pressure evaporation chamber 27 are incinerated by high-temperature flame in the secondary combustion chamber 23; air enters the combustion chamber 9 through the air blower 32 and the steering valve 30, high-temperature flue gas in the combustion chamber 9 is distributed after passing through the gas homogenizing device 15, the high-temperature flue gas is sprayed out through the immersion pipe 5 and then is mixed with percolate in the evaporation chamber 1, and the mass transfer and heat transfer processes of the high-temperature flue gas and the percolate are strengthened after passing through the gas uniform distribution plate 3 in the rising process of the evaporation chamber 1; demisting the flue gas in the evaporation chamber 1 by a demister 2, then sequentially entering a gas-liquid separator 17 and a spray tower 19 from a smoke outlet 13 for further demisting, and introducing the demisted flue gas into a secondary combustion chamber 23 through a steering valve 20 for incineration so as to further remove volatile organic compounds; high-temperature flue gas generated by the secondary combustion chamber 23 passes through a percolate preheater 28 and an air preheater 29, is dedusted by a bag-type dust remover 31, and is discharged by a chimney 33. In the process, the condensed liquid separated by the gas-liquid separator 17 returns to the evaporation chamber 1 through the liquid outlet 18 and the percolate inlet 14; the redundant condensate generated in the spray tower 19 is further cooled by a cooling pool 21 and then is sent to a wastewater treatment plant through a liquid outlet 22; the reacted concentrated solution enters a sedimentation tank 35 through a bottom outlet 16 of the evaporation chamber 1, the supernatant of the sedimentation tank 35 is collected to a supernatant tank 36, the precipitate enters a belt type filter-pressing dehydrator 37, the obtained filter-pressing residues are transported outwards, and the supernatant of the supernatant tank 36 and the filter-pressing liquid of the filter-pressing dehydrator 37 are sent back to the evaporation chamber 1 through a pipeline and a leachate inlet 14.
It should be noted that, the selection of the four operation modes can also be set by itself according to the working condition or the user's requirement, and does not necessarily need to be set according to the content of the volatile organic compounds in the waste liquid. In addition, because high salt industrial waste water and landfill leachate have similar characteristic, including high salinity, high organic matter content, high pollutant content etc., it is the same with landfill leachate treatment effect to use its treatment effect of this technique, consequently, the utility model discloses the processing of organic waste liquid such as high salt industrial waste water can be used equally.
The foregoing descriptions of the embodiments of the present invention are provided for the convenience of the relevant technical personnel to understand and apply the present invention, and are not intended to limit the protection scope of the present invention. On the basis of the principle and the technical scheme of the utility model, the modification and the improvement which are made by the technical personnel in the field without creative work are all within the protection scope of the utility model.
Claims (10)
1. The utility model provides a high-efficient concentrated processing system of organic waste liquid which characterized in that: the device comprises a combustion chamber, an evaporation chamber, a gas-liquid separator, a spray tower, a negative pressure evaporation chamber, a secondary combustion chamber, an organic waste liquid preheater, an air preheater, a dust remover and an induced draft fan;
the combustion chamber is inserted into the middle position in the evaporation chamber from top to bottom; the top of the combustion chamber is provided with a first fuel port and a first combustion-supporting air port, and is provided with a first combustor, and the bottom of the combustion chamber is provided with a gas homogenizing device and a plurality of immersed pipes provided with flue gas spray holes; the gas in the combustion chamber is uniformly distributed to each immersion pipe through a gas equalizing device and then is sprayed into the evaporation chamber through the flue gas spray holes;
a first waste liquid inlet and a second waste liquid inlet are arranged at the positions, higher than the immersion pipe, of the side wall of the evaporation chamber, a first smoke outlet is formed in the upper part of the evaporation chamber, and a concentrated liquid outlet is formed in the bottom of the evaporation chamber;
the top of the secondary combustion chamber is provided with a second fuel port and a second combustion-supporting air port, the upper part of the secondary combustion chamber is provided with a smoke inlet and a smoke return port, the lower part of the secondary combustion chamber is provided with a second smoke outlet, and the secondary combustion chamber is provided with a second combustor;
the organic waste liquid preheater is a gas-liquid heat exchange device adopting indirect heat exchange, and the air preheater is a gas-gas heat exchange device adopting indirect heat exchange;
the organic waste liquid source is respectively connected with a first waste liquid inlet of the evaporation chamber and a liquid inlet end of a cold side channel of the organic waste liquid preheater through a first steering valve and a pipeline; the first smoke outlet of the evaporation chamber is sequentially connected with the gas-liquid separator and the spray tower through pipelines, and the smoke outlet of the spray tower is respectively connected with the smoke inlet of the secondary combustion chamber and an external chimney through a second steering valve and a pipeline; the air inlet end of the hot side channel of the organic waste liquid preheater is connected with a second smoke outlet of the secondary combustion chamber, and the air outlet end of the hot side channel of the air preheater is connected with the air inlet end of the hot side channel of the air preheater; the air outlet end of the hot side channel of the air preheater is sequentially connected with the dust remover and the external chimney; the liquid discharge end of the cold side channel of the organic waste liquid preheater is connected with the liquid inlet of the negative pressure evaporation chamber through a pipeline; the liquid outlet of the negative pressure evaporation chamber is connected with the second waste liquid inlet of the evaporation chamber through a pipeline, and the smoke outlet is connected with the smoke return port of the secondary combustion chamber through a pipeline; the air outlet end of the cold side channel of the air preheater is connected with a first combustion air port and a second combustion air port through a pipeline; the induced draft fan is respectively connected with the air inlet end of the cold side channel of the air preheater, a first combustion air port and a second combustion air port through a third steering valve and a pipeline, and the second combustion air port is provided with a control valve; the bottom of the spray tower is connected with a cooling pool, and spray liquid is cooled by the cooling pool and then distributed to the spray tower; and the bottom of the gas-liquid separator is also provided with a liquid outlet which is connected with the second waste liquid inlet through a pipeline.
2. The system for efficiently concentrating and treating organic waste liquid according to claim 1, characterized in that: the gas-homogenizing device is provided with a tubular supporting body, a conical baffle and a plurality of partition plates; the conical baffle is arranged at the top of the tubular support body, the partition plates are uniformly arranged on the outer side wall of the tubular support body in the circumferential direction and used for partitioning the bottom of the combustion chamber into air cavities with the same number as that of the immersion pipes, and the air cavities are communicated with the immersion pipes.
3. The system for efficiently concentrating and treating organic waste liquid according to claim 1, characterized in that: the bottom of the evaporation chamber is also provided with a circulation guide device which is of a vertically through cylindrical structure, is sleeved on the immersion pipe at the bottom of the combustion chamber and is not in contact with the inner wall of the evaporation chamber.
4. The system for efficiently concentrating and treating organic waste liquid according to claim 1, characterized in that: still be equipped with gaseous equipartition board in the evaporating chamber, gaseous equipartition board is arranged between first waste liquid import and second waste liquid import and immersion pipe.
5. The system for efficiently concentrating and treating organic waste liquid according to claim 4, wherein: the gas uniform distribution plate is provided with hole-shaped or groove-shaped gas distribution structures which are uniformly distributed from the center to the edge, and the diameter of the hole-shaped gas distribution structures or the groove width of the groove-shaped gas distribution structures is gradually increased from the center to the edge.
6. The system for efficiently concentrating and treating organic waste liquid according to claim 1, characterized in that: at least one group of demisting devices are arranged in the evaporation chamber and close to the first smoke exhaust port.
7. The system for efficiently concentrating and treating organic waste liquid according to claim 6, characterized in that: the defogging device is a stainless steel metal mesh defogger arranged in a double-layer mode.
8. The system for efficiently concentrating and treating organic waste liquid according to claim 1, characterized in that: the organic waste liquid preheater and the air preheater are designed integrally.
9. The system for efficiently concentrating and treating organic waste liquid according to claim 1, characterized in that: and an S-shaped glass fiber reinforced plastic demister is arranged in the spray tower.
10. The system for efficiently concentrating and treating organic waste liquid according to any one of claims 1 to 9, characterized in that: the device also comprises a sedimentation dehydration device, wherein the sedimentation dehydration device comprises a sedimentation tank, a supernatant tank and a belt type filter-pressing dehydrator, a liquid inlet of the sedimentation tank is connected with a concentrated liquid outlet at the bottom of the evaporation chamber through a pipeline, a liquid outlet is connected with a liquid inlet of the supernatant tank through a pipeline, and a slag outlet is connected with a feed inlet of the belt type filter-pressing dehydrator through a pipeline; and the supernatant in the supernatant tank and the filter pressing liquid generated by the belt type filter pressing dehydrator are returned to the evaporation chamber through a second waste liquid inlet.
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| CN201920779398.1U CN210237364U (en) | 2019-05-28 | 2019-05-28 | High-efficient concentrated processing system of organic waste liquid |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115403203A (en) * | 2022-08-29 | 2022-11-29 | 青岛百发海水淡化有限公司 | High-reliability seawater desalination device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115403203A (en) * | 2022-08-29 | 2022-11-29 | 青岛百发海水淡化有限公司 | High-reliability seawater desalination device |
| CN115403203B (en) * | 2022-08-29 | 2023-09-15 | 青岛海水淡化有限公司 | High-reliability sea water desalting device |
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