CN210230674U

CN210230674U - Visual bright light sorting system

Info

Publication number: CN210230674U
Application number: CN201920819629.7U
Authority: CN
Inventors: Na Li; 李娜; Yuwei Zhao; 赵玉伟; shuangsheng Luo; 罗双生; Qiang Li; 李强
Original assignee: Shandong Lingong Construction Machinery Co Ltd
Current assignee: Shandong Lingong Construction Machinery Co Ltd
Priority date: 2019-05-31
Filing date: 2019-05-31
Publication date: 2020-04-03
Anticipated expiration: 2029-05-31

Abstract

The utility model discloses a visual bright lamp system of selecting belongs to engineering machine tool automation. The method and the device solve the defects that in the industrial production process of the prior art, when materials are selected, the efficiency is low, the materials are easily selected mistakenly, information exchange is not timely, the function of material shortage calling is not provided, and the communication mode is single. The device mainly comprises a control module, a communication module, a display module, a weighing module, a power supply module and a button module; the button module comprises an indicator light and a button, the control module is respectively connected with the communication module, the display module, the weighing module, the indicator light and the button, and the power supply module provides working voltage for the control module, the communication module, the display module, the weighing module and the button module. The utility model is used for the automatic material of selecting in the industrial production process.

Description

Visual bright light sorting system

Technical Field

The utility model belongs to engineering machine tool automation, specifically speaking especially relates to a visual bright lamp system of selecting.

Background

In the industrial production process, material sorting and sorting result feedback are required to be carried out frequently, at present, workers are required to sort materials one by one according to material specifications when the materials are sorted, and then the sorting result is manually uploaded to a computer or a mobile phone and other terminals. Especially for the engineering machinery industry, the used materials are various, the weight is large, the size is large, the current material sorting mode not only needs to consume a large amount of manpower, but also has low efficiency and non-timely information exchange, and the quality safety hidden danger of wrong sorting and wrong loading exists. In addition, most of the lighting picking systems on the market adopt a single communication mode, and the universality is not high.

Disclosure of Invention

The utility model aims at providing a visual bright lamp system of selecting to overcome prior art in the industrial production process, select the inefficiency that exists when the material, easily choose the mistake, information exchange each other in time, do not possess the defect that lacks material calling function and communication mode are single.

The utility model discloses an adopt following technical scheme to realize: a visual light-on picking system comprises a control module, a communication module, a display module, a weighing module, a power supply module and a button module; the button module comprises an indicator light and a button, and the control module is respectively connected with the communication module, the display module, the weighing module, the indicator light, the button and the power supply module; the power module supplies power for the control module, the communication module, the display module, the weighing module and the button module.

Further, the control module comprises a single chip microcomputer.

Further, the communication module comprises a plurality of communication modes, and the communication modes comprise Bluetooth, WIFI, Ethernet and RS 485.

Furthermore, the display mode of the display module is nixie tube display or liquid crystal screen display.

Further, the weighing module adopts a bridge type sensor.

Further, the power module adopts a wide-range input DC-DC voltage reduction chip.

Further, control module and communication module, display module, weighing module, pilot lamp and button module pass through the wire and are connected, the wire adopts swift terminal mode of connection.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model has the advantages of high efficiency, timely information interaction, material shortage calling function, and no error when workers select; the display module displays the detail of the materials needing to be sorted at present and the indicating lamps on the material racks where the sorted materials are located flash, so that workers are guided to the corresponding material racks to sort the materials, the sorting efficiency and the sorting accuracy are greatly improved, and the labor intensity is reduced; through installation weighing module, the weight of weighing material on the material frame of title that can be accurate feeds back weight information to control module, and control module sends the notice that lacks the material or feed supplement was accomplished for terminals such as computer or cell-phone according to weight information and through communication module, makes the utility model discloses have the function of lacking material calling, information real-time interaction.

2. The utility model discloses integrated multiple communication mode, including bluetooth, WIFI, ethernet and RS485, the user can carry out communication mode's selection according to concrete application demand and service environment, and the commonality is high.

Drawings

FIG. 1 is a block diagram of the principle structure of the present invention;

fig. 2 is a schematic circuit diagram of the present invention.

Detailed Description

The present invention will be further explained with reference to the accompanying drawings.

Example 1:

a visual light-on picking system comprises a control module, a communication module, a display module, a weighing module, a power supply module and a button module; the button module comprises an indicator light and a button, and the control module is respectively connected with the communication module, the display module, the weighing module, the indicator light, the button and the power supply module; the power module supplies power for the control module, the communication module, the display module, the weighing module and the button module.

The utility model also comprises a material frame, wherein the button module and the weighing module are both arranged on the material frame; the control module of the utility model is used for receiving the information of the communication module, the display module, the weighing module and the button module and sending the information to the communication module, the display module, the weighing module and the button module; the communication module sends material information input by terminals such as a computer or a mobile phone to the control module and uploads a material sorting result to the terminals such as the computer or the mobile phone; the display module is used for displaying the details of the selected materials, and the material details comprise the names, the number, the storage positions and the like of the materials; the weighing module is used for weighing the materials on the material rack; the indicating lamp is used for indicating the material rack where the sorted material is located so as to guide workers to sort the material; the button is used for feeding back that the currently selected materials are selected to the control module, namely when the button on the material rack is pressed down, the control module controls the indicator light to be turned off, and meanwhile, the button sends information that the material selection is completed to a computer or a mobile phone and other terminals through the communication module.

The control module is controlled by a single chip microcomputer.

The communication module comprises a plurality of communication modes, wherein the communication modes comprise Bluetooth, WIFI, Ethernet and RS 485.

The communication module of the utility model integrates a plurality of communication modes, including Bluetooth, WIFI, Ethernet and RS485, the user can select the communication mode according to the specific application requirement and the using environment, and the universality is high; the communication module can be connected with terminal application software such as a computer or a mobile phone, specific sorting material details are sent to the control module, and sorting results are uploaded to the terminal such as the computer or the mobile phone, so that the real-time performance of information interaction is achieved.

The display mode of the display module adopts nixie tube display or liquid crystal screen display.

The display module of the utility model is compatible with two display modes of a nixie tube and a liquid crystal screen, and a button module integrated with an indicator light is arranged on a material frame; adopt the mode that display module and pilot lamp combined together, guide the operative employee to carry out the material accurately and select, shorten and select the time, improve and select efficiency, reduce intensity of labour.

The weighing module adopts a bridge sensor.

The utility model discloses a 24 position high accuracy HX711 modules are preferred to the weighing module, adopt bridge type sensor to measure the weight of material on the material frame, have the function of lack of material calling, information real-time interaction; when the weight of the material is lower than the set lower limit value, the control module sends a material shortage notice to a computer or a mobile phone and other terminals through the communication module so as to supplement the material in time without influencing the normal production process; when the weight of the material is higher than the set upper limit value, the control module sends a material supplementing completion message to a computer or a mobile phone and other terminals through the communication module to prompt that the material supplementing is completed.

The power module adopts a wide-range input DC-DC voltage reduction chip.

Power module adopts the DC-DC voltage reduction module of wide range input, provides stable operating voltage for each module of system, is suitable for the multiple direct current voltage input of production scene, and the commonality is high.

The control module is connected with the communication module, the display module, the weighing module, the indicator lamp and the button through wires, and the wires adopt a quick terminal wiring mode.

Wire between each module is connected and is adopted swift terminal wiring mode, and wiring convenient and fast improves installation implementation efficiency, uses manpower sparingly, reduce cost.

As shown in fig. 2, a1 is a power module, a2 is a control module, A3 is a shortcut terminal interface of a communication module, a4 is a shortcut terminal interface of a weighing module, a5 is a shortcut terminal interface of a nixie tube, a6 is a shortcut terminal interface of a liquid crystal display, a7 is a shortcut terminal interface of an indicator light, and A8 is a shortcut terminal interface of a button.

The working process is as follows:

when the materials need to be automatically selected in batches, according to a production plan, a worker firstly inputs a bill of materials to be selected through a computer or a mobile phone and other terminals, the input bill of materials comprises names, the quantity and the like of the materials, the input bill of materials is sent to a control module through a communication module, the control module controls a display module to display the position information, the selecting quantity, the name and the like of a first material to be selected according to the input sequence of the materials, namely a nixie tube or a liquid crystal screen displays the position information, the selecting quantity, the name and the like of the first material to be selected, and simultaneously the control module controls an indicator lamp on a material rack where the first material to be selected to flash, so that the worker can easily find the material rack where the materials are located, guide the worker to select the materials, and when the materials are selected, the worker needs to press a button on the material rack where the materials are located, the button can transmit the information for selecting the, the control module controls an indicator lamp on a material rack where the first material to be selected is located to be turned off, and simultaneously controls the communication module to feed back the selection result to a computer or a mobile phone and other terminals; when the first material to be sorted is sorted, the control module controls the nixie tube or the liquid crystal screen to display the position information and the sorting quantity of the second material to be sorted, and simultaneously controls the indicator lamp on the material rack where the second material to be sorted to flash, so that a worker can easily find the material rack where the second material to be sorted is located and guide the worker to sort the material; and sorting the materials in sequence according to the sorting order of the materials until all the materials are sorted.

The detailed contents of the present invention are the known technologies.

Claims

1. A visually lighted sorting system, comprising: the device comprises a control module, a communication module, a display module, a weighing module, a power supply module and a button module; the button module comprises an indicator light and a button, and the control module is respectively connected with the communication module, the display module, the weighing module, the indicator light, the button and the power supply module; the power module supplies power for the control module, the communication module, the display module, the weighing module and the button module.

2. The visual lighted sorting system of claim 1, wherein: the control module comprises a single chip microcomputer.

3. The visual lighted sorting system of claim 1, wherein: the communication module comprises a plurality of communication modes, wherein the communication modes comprise Bluetooth, WIFI, Ethernet and RS 485.

4. The visual lighted sorting system of claim 1, wherein: the display mode of the display module is nixie tube display or liquid crystal screen display.

5. The visual lighted sorting system of claim 1, wherein: the weighing module adopts a bridge sensor.

6. The visual lighted sorting system of claim 1, wherein: the power module adopts a wide-range input DC-DC voltage reduction chip.

7. The visual lighted sorting system of claim 1, wherein: the control module is connected with the communication module, the display module, the weighing module, the indicator lamp and the button through wires, and the wires are connected through quick terminals.