CN210230371U - Material shifter for spraying anticorrosive paint on special petroleum pipe - Google Patents
Material shifter for spraying anticorrosive paint on special petroleum pipe Download PDFInfo
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- CN210230371U CN210230371U CN201920471266.2U CN201920471266U CN210230371U CN 210230371 U CN210230371 U CN 210230371U CN 201920471266 U CN201920471266 U CN 201920471266U CN 210230371 U CN210230371 U CN 210230371U
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Abstract
The utility model discloses a material shifter is used in anticorrosive paint spraying of special pipe of oil contains: a bracket and an oil tank; the oil tank is arranged on the bracket; it still includes: a moving structure and a paint spraying structure; the moving structure includes: the device comprises a plurality of slide ways, a plurality of electric slide blocks, a plurality of transverse plates and a plurality of fixing plates; the painting structure includes: the device comprises a plurality of plastic pipes, a plurality of high-pressure atomizing nozzles, an oil pump and a flow dividing pipe; the utility model belongs to the technical field of industrial paint spraying, in particular to a material mover for spraying anticorrosive paint of a special petroleum pipe; the coating efficiency is high. The spraying efficiency is up to 200 plus 500 square meters per hour by one person, which is 10-15 times that of manual brushing, the adhesive force is good, the service life of the coating is long, and the coating particles are shot into the pores by the kinetic energy, so that the paint film is more compact, the mechanical biting force of the paint film and the wall surface is enhanced, the adhesive force of the coating is improved, the service life of the coating is effectively prolonged, the thickness of the paint film is uniform, and the utilization rate of the coating is high.
Description
Technical Field
The utility model belongs to the technical field of the industry sprays paint, specifically be material shifter for the anticorrosive paint spraying of oil special pipe.
Background
And (3) protection technologies for preventing pipelines from being corroded by soil, air and transport media (petroleum, natural gas and the like). Pipelines for conveying oil and gas are mostly in a complex soil environment, and conveyed media are also corrosive, so that the inner wall and the outer wall of the pipeline can be corroded. Once the pipeline is corroded and perforated, oil and gas are lost, which not only interrupts transportation, but also pollutes the environment and even can cause fire hazard and causes harm. According to the statistics of the U.S. pipeline industry, direct losses due to corrosion were as much as $ 6 billion in 1975. Therefore, the prevention of corrosion of pipelines is an important part of pipeline engineering.
Description of corrosion phenomena of pipes corrosion is understood to be a chemical reaction of the material in the environment in which it is located, which reaction can cause loss of pipe material and lead to failure of the pipe components and even the entire pipe system. In a pipeline system, corrosion is defined as: depending on the particular pipeline environment, chemical reactions, electrochemical reactions, and microbial attack that occur in all metallic and non-metallic materials of the pipeline system can lead to damage and loss of pipeline structure and other materials. In addition to direct damage to the material from corrosion, pipe damage caused by corrosion products can also be considered corrosion damage. Whether the pipeline corrosion will spread or not depends on the erosive power of the corrosive medium and the corrosion resistance of the existing pipeline material. The temperature, concentration of corrosive media, and stress conditions all affect the extent of corrosion of the pipe.
Solvent-based coatings, diluents used in coating operations, and the like are mostly flammable and explosive materials, and therefore, the coating operations have fire and explosion hidden dangers. The possible reasons for fire and explosion are that the electrostatic coating does not comply with the operating regulations and is easy to generate discharge sparks; the waste paint, paint mist, paint material, solvent, waste rag and the like are not well stored and are easy to generate spontaneous combustion and ignition when being stacked together; the electrical equipment is not selected or used properly, or is not maintained in time after being damaged, the explosion-proof grade is not enough, and the like; thunderbolt disasters in thunderstorm seasons.
Solvent-based coating products inherently have a certain chemical hazard. In the slow-release work, attention needs to be paid to the fact that air pollution caused by solvents and diluents in the coating is harmful to human bodies, and in view of the above problems, intensive research is carried out, and the scheme is developed.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art, the utility model provides a material shifter is used in anticorrosive paint spraying of special pipe of oil to solve present artifical produced potential safety hazard that sprays paint.
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: material shifter for spraying anticorrosive paint of special oil pipes mainly comprises: a bracket and an oil tank; the oil tank is arranged on the bracket;
it still includes: a moving structure and a paint spraying structure;
the moving structure includes: the device comprises a plurality of slide ways, a plurality of electric slide blocks, a plurality of transverse plates and a plurality of fixing plates;
the plurality of slideways are transversely arranged on the bracket, the plurality of electric sliding blocks are respectively arranged on the transverse slideways, the plurality of transverse plates are arranged on the transverse electric sliding blocks, the plurality of slideways are longitudinally arranged on the transverse plates, the plurality of electric sliding blocks are arranged on the longitudinal slideways, the plurality of fixed plates are respectively arranged on the longitudinal electric sliding blocks, and the fixed plates are provided with rotating structures;
the structure of spraying paint includes: a plurality of plastic pipes, a plurality of atomizing nozzles, an oil pump and a shunt pipe;
the oil pump is connected in the oil tank, and the other end is connected on the shunt tubes, a plurality of the plastic tubing is connected on the shunt tubes, and the other end is connected respectively in atomizer, atomizer installs on rotating-structure.
Preferably, on the rotating structure, it comprises: the device comprises a suspender, a driving machine, a driving gear, a transmission shaft and a fixed shower nozzle plate;
the lifting rod is installed on the fixing plate, the driving machine is installed on the lifting rod, the driving gear is installed on the driving end of the driving machine, the transmission gear is installed on the transmission shaft and is meshed with the driving gear, the fixed nozzle plate is movably installed on the lifting rod through the transmission shaft, and the fixed nozzle plate is provided with an arc reciprocating motion structure.
Preferably, the circular arc reciprocating structure comprises: a reciprocating gear and an arc rack;
the reciprocating gear is arranged in the fixed nozzle plate and is meshed with the transmission gear, and the arc rack is arranged on the fixed nozzle plate and is meshed with the reciprocating gear.
Preferably, the fixing plate is provided with a brush head structure, the brush head structure comprising: the electric toothbrush comprises a pair of electric push rods, a fixed brush plate, a stepping motor, a stepping gear and an electric toothbrush head;
the electric brush is characterized in that the electric push rod is arranged on the fixing plate, the fixing brush plate is arranged on the electric push rod, the fixing brush plate is provided with an arc reciprocating motion structure, the electric brush head is arranged on the arc rack, the stepping motor is arranged on the fixing brush plate, the stepping gear is arranged on the driving end of the stepping motor, and the stepping gear is meshed with a reciprocating gear in the arc reciprocating motion structure. Preferably, the support is provided with a detachable universal wheel.
Preferably, the electric brush head is provided with a pressure sensor, and the pressure sensor is used for preventing the arc rack from colliding with the brushed pipeline.
Advantageous effects
The utility model provides a material shifter is used in anticorrosive paint spraying of special pipe of oil. The material mover for spraying the anticorrosive paint of the special oil pipe has the following beneficial effects that the coating efficiency is high. The spraying efficiency can reach 200-500 square meters/hour by one person, which is 10-15 times of that of manual brushing, the adhesive force is good, and the service life of the coating is long. It utilizes high-pressure injection to make atomized coating particles obtain strong kinetic energy; the coating particles are shot into the pores by the kinetic energy, so that the paint film is more compact, the mechanical biting force of the paint film and the wall surface is enhanced, the adhesive force of the coating is improved, the service life of the coating is effectively prolonged, the thickness of the paint film is uniform, and the utilization rate of the coating is high. The thickness of the manual brush roller is extremely uneven, generally ranges from 30 microns to 250 microns, and the utilization rate of the coating is low; whereas airless spraying readily produces coatings with a thickness of 30 microns.
Drawings
Fig. 1 is a front view of the material mover for spraying the anticorrosive paint on the special oil pipe of the present invention.
Fig. 2 is a front view of the brush head structure of the material mover for spraying the anticorrosive paint on the oil pipe.
Fig. 3 is the utility model discloses a special pipe anticorrosive paint spraying of oil is with shower nozzle structure elevation of material shifter.
Fig. 4 is a partial view of the nozzle of the material mover for spraying the anticorrosive paint on the oil special pipe.
Fig. 5 is a partial view of the brush head of the material mover for spraying the anticorrosive paint on the oil pipe of the present invention.
In the figure: 1. a support; 2. an oil tank; 3. a slideway; 4. an electric slider; 5. a transverse plate; 6. a fixing plate; 7. a plastic tube; 8. a high pressure atomizer; 9. an oil pump; 10. a shunt tube; 11. a boom; 12. a driver; 13. a drive gear; 14. a transmission gear; 15. a drive shaft; 16. fixing the nozzle plate; 17. a reciprocating gear; 18. a circular arc rack; 19. an electric push rod; 20. fixing the brush plate; 21. a stepping motor; 22. a step gear; 23. an electric brush head; 24. A universal wheel; 25. a pressure sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: material shifter for spraying anticorrosive paint of special oil pipes mainly comprises: a bracket 1 and an oil tank 2; the oil tank 2 is arranged on the bracket 1; it still includes: a moving structure and a paint spraying structure; the moving structure includes: a plurality of slide ways 3, a plurality of electric slide blocks 4, a plurality of transverse plates 5 and a plurality of fixing plates 6; the plurality of slideways 3 are transversely arranged on the bracket 1, the plurality of electric sliding blocks 4 are respectively arranged on the transverse slideways 3, the plurality of transverse plates 5 are arranged on the transverse electric sliding blocks, the plurality of slideways 3 are longitudinally arranged on the transverse plates 5, the plurality of electric sliding blocks 4 are arranged on the longitudinal slideways 3, the plurality of fixing plates 6 are respectively arranged on the longitudinal electric sliding blocks 4, and the fixing plates 6 are provided with rotating structures; the structure of spraying paint includes: a plurality of plastic pipes 7, a plurality of high-pressure atomizing nozzles 8, an oil pump 9 and a shunt pipe 10; the oil pump 9 is connected with the oil tank 2, the other end of the oil pump is connected with the shunt pipe 10, the plurality of plastic pipes 7 are connected with the shunt pipe 10, the other ends of the plastic pipes are respectively connected with the high-pressure atomizing nozzles 8, and the high-pressure atomizing nozzles 8 are arranged on the rotating structure; on the rotating structure, it includes: a suspension rod 11, a driving machine 12, a driving gear 13, a transmission gear 14, a transmission shaft 15 and a fixed shower head plate 16; the hanging rod 11 is arranged on the fixing plate 6, the driving machine 12 is arranged on the hanging rod 11, the driving gear 13 is arranged on the driving end of the driving machine 12, the transmission gear 14 is arranged on the transmission shaft 15 and is in gear engagement with the driving gear 13, the fixed shower head plate 16 is movably arranged on the hanging rod 11 through the transmission shaft 15, and the fixed shower head plate 16 is provided with an arc reciprocating structure; the circular arc reciprocating structure comprises: a reciprocating gear 17 and a circular arc rack 18; the reciprocating gear 17 is arranged in the fixed shower nozzle plate 16 and is in gear engagement with the transmission gear 14, and the circular arc rack 18 is arranged on the fixed shower nozzle plate 16 and is in gear engagement with the reciprocating gear 17; the fixed plate 6 is provided with a brush head structure, the brush head structure includes: a pair of electric push rods 19, a fixed brush plate 20, a stepping motor 21, a stepping gear 22 and an electric brush head 23; the pair of electric push rods 19 are arranged on the fixing plate 6, the fixing brush plate 20 is arranged on the electric push rods 19, the fixing brush plate 20 is provided with an arc reciprocating structure, the electric brush head 23 is arranged on the arc rack 18, the stepping motor 21 is arranged on the fixing brush plate 20, the stepping gear 22 is arranged on the driving end of the stepping motor 21, and the stepping gear 22 is in gear engagement with the reciprocating gear 17 in the arc reciprocating structure; the bracket 1 is provided with a detachable universal wheel 24; the electric brush head 23 is provided with a pressure sensor 25, and the pressure sensor 25 is used for preventing the arc rack 18 from colliding with a brushed pipeline.
All the electrical components in the present application are connected with the power supply adapted to the electrical components through a wire, and an appropriate controller and an appropriate encoder should be selected according to actual conditions to meet control requirements, and specific connection and control sequences should be obtained.
The following are the types of some of the electrical components mentioned in this document;
electric slider: HGW65CC model slider made by HLTNC;
an oil pump: LK-60-12DC model oil pump produced by Hengger;
a driving machine: an SG-57 type servo motor produced by Anchuan;
a stepping motor: 42BYG34-401A plug-in wire-stepping motor manufactured by Risym;
electric push rod: an XTL100 model electric push rod produced by Longxiang;
electric brush head: an electric brush head model dds-001 manufactured by Okays;
example (b): the oil pump 9 pumps out the anticorrosive paint from the oil tank 2, the anticorrosive paint is delivered to the shunt pipe 10 through the plastic pipe 7, the anticorrosive paint is delivered to the high-pressure atomizing nozzle 8 through the shunt pipe 10, the driving machine 12 operates to drive the driving gear 13, the driving gear 14 is in gear engagement with the driving gear 13, the driving gear 14 is installed on the transmission shaft 15 to drive the driving gear 14 and the transmission shaft 15, the transmission shaft 15 rotates to drive the fixed nozzle plate 16 to rotate, the fixed nozzle plate 16 changes the spraying angle, meanwhile, the driving gear 14 drives the reciprocating gear 17, the reciprocating gear 17 drives the arc rack 18 in gear engagement with the reciprocating gear 17 to expand the spraying range, the anticorrosive paint is sprayed to the outer side of the pipeline through the high-pressure atomizing nozzle 8, the electric push rod 19 operates to adjust the distance between the electric brush head 23 and the pipeline, the stepping motor 21 operates to drive the, the reciprocating gear 17 drives the circular arc rack 18 with it gear engagement to the brush head can brush the scope, through rotating-structure, thereby reach the spray angle who adjusts high pressure atomizer 8, reach through angle regulation and spray pipeline's the outside is whole, through circular arc reciprocating motion structure, thereby the function of the scope grow that will spray, through brushing the head structure, ensure that all pipeline outsides are all covered by anticorrosive coating.
Preferably, further, the rotating structure comprises: a suspension rod 11, a driving machine 12, a driving gear 13, a transmission gear 14, a transmission shaft 15 and a fixed shower head plate 16;
the hanging rod 11 is installed on the fixing plate 6, the driving machine 12 is installed on the hanging rod 11, the driving gear 13 is installed on the driving end of the driving machine 12, the transmission gear 14 is installed on the transmission shaft 15 and is in gear engagement with the driving gear 13, the fixed nozzle plate 16 is movably installed on the hanging rod 11 through the transmission shaft 15, and the fixed nozzle plate 16 is provided with an arc reciprocating motion structure.
Preferably, further, the circular arc reciprocating structure comprises: a reciprocating gear 17 and a circular arc rack 18;
the reciprocating gear 17 is installed in the fixed shower head plate 16 and is in gear engagement with the transmission gear 14, and the circular arc rack 18 is installed on the fixed shower head plate 16 and is in gear engagement with the reciprocating gear 17.
Preferably, further, the fixing plate 6 is provided with a brush head structure, which includes: a pair of electric push rods 19, a fixed brush plate 20, a stepping motor 21, a stepping gear 22 and an electric brush head 23;
the pair of electric push rods 19 are arranged on the fixing plate 6, the fixing brush plate 20 is arranged on the electric push rods 19, the fixing brush plate 20 is provided with an arc reciprocating motion structure, the electric brush head 23 is arranged on the arc rack 18, the stepping motor 21 is arranged on the fixing brush plate 20, the stepping gear 22 is arranged on the driving end of the stepping motor 21, and the stepping gear 22 is in gear engagement with the reciprocating gear 17 in the arc reciprocating motion structure.
Preferably, the support 1 is further provided with a detachable universal wheel 24.
Preferably, the electric brush head 23 is further provided with a pressure sensor 25, and the pressure sensor 25 is used for preventing the circular arc rack 18 from colliding with the brushed pipeline.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The use of the phrase "comprising one of the elements does not exclude the presence of other like elements in the process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. Material shifter for spraying anticorrosive paint of special oil pipes mainly comprises: a bracket (1) and an oil tank (2); the oil tank is characterized in that the oil tank (2) is arranged on the bracket (1);
it still includes: a moving structure and a paint spraying structure;
the moving structure includes: a plurality of slideways (3), a plurality of electric sliding blocks (4), a plurality of transverse plates (5) and a plurality of fixing plates (6);
the plurality of the slideways (3) are transversely arranged on the bracket (1), the plurality of the electric sliding blocks (4) are respectively arranged on the transverse slideways (3), the plurality of transverse plates (5) are arranged on the transverse electric sliding blocks, the plurality of the slideways (3) are longitudinally arranged on the transverse plates (5), the plurality of the electric sliding blocks (4) are arranged on the longitudinal slideways (3), the plurality of the fixing plates (6) are respectively arranged on the longitudinal electric sliding blocks (4), and the fixing plates (6) are provided with rotating structures;
the structure of spraying paint includes: a plurality of plastic pipes (7), a plurality of high-pressure atomizing nozzles (8), an oil pump (9) and a shunt pipe (10);
oil pump (9) are connected in oil case (2), and the other end is connected on shunt tubes (10), a plurality of plastic tubing (7) are connected on shunt tubes (10), and the other end connects respectively in high pressure atomizer (8), high pressure atomizer (8) are installed in rotating-structure.
2. The material mover for spraying the anticorrosive paint on the special oil pipe according to claim 1, wherein the rotating structure comprises: a suspension rod (11), a driving machine (12), a driving gear (13), a transmission gear (14), a transmission shaft (15) and a fixed shower head plate (16);
the spray head plate is characterized in that the suspension rod (11) is installed on the fixing plate (6), the driving machine (12) is installed on the suspension rod (11), the driving gear (13) is installed on the driving end of the driving machine (12), the transmission gear (14) is installed on the transmission shaft (15) and is in gear engagement with the driving gear (13), the fixed spray head plate (16) is movably installed on the suspension rod (11) through the transmission shaft (15), and the fixed spray head plate (16) is provided with an arc reciprocating motion structure.
3. The material mover for spraying the anticorrosive paint on the special petroleum pipe according to claim 2, wherein the circular arc reciprocating structure comprises: a reciprocating gear (17) and an arc rack (18);
the reciprocating gear (17) is arranged in the fixed shower head plate (16) and is in gear engagement with the transmission gear (14), and the arc rack (18) is arranged on the fixed shower head plate (16) and is in gear engagement with the reciprocating gear (17).
4. The material mover for spraying anticorrosive paint on oil pipe according to claim 1 or 3, wherein the fixing plate (6) is provided with a brush head structure, and the brush head structure comprises: a pair of electric push rods (19), a fixed brush plate (20), a stepping motor (21), a stepping gear (22) and an electric brush head (23);
the electric toothbrush is characterized in that the electric push rod (19) is installed on the fixing plate (6), the fixing brush plate (20) is installed on the electric push rod (19), the arc reciprocating motion structure is installed on the fixing brush plate (20), the electric toothbrush head (23) is installed on the arc rack (18), the stepping motor (21) is installed on the fixing brush plate (20), the stepping gear (22) is installed on the driving end of the stepping motor (21), and the stepping gear (22) is meshed with the reciprocating gear (17) in the arc reciprocating motion structure.
5. The material mover for spraying the anticorrosive paint on the special petroleum pipe as claimed in claim 1, wherein the support (1) is provided with a detachable universal wheel (24).
6. The material mover for spraying the anticorrosive paint on the special petroleum pipe as claimed in claim 4, wherein the electric brush head (23) is provided with a pressure sensor (25), and the pressure sensor (25) is used for preventing the arc rack (18) from colliding with the brushed pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920471266.2U CN210230371U (en) | 2019-04-09 | 2019-04-09 | Material shifter for spraying anticorrosive paint on special petroleum pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920471266.2U CN210230371U (en) | 2019-04-09 | 2019-04-09 | Material shifter for spraying anticorrosive paint on special petroleum pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210230371U true CN210230371U (en) | 2020-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920471266.2U Expired - Fee Related CN210230371U (en) | 2019-04-09 | 2019-04-09 | Material shifter for spraying anticorrosive paint on special petroleum pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210230371U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111570146A (en) * | 2020-06-02 | 2020-08-25 | 姜占国 | Paint spraying device |
| CN115308116A (en) * | 2022-08-18 | 2022-11-08 | 浙江天女集团制漆有限公司 | Novel high anticorrosive various board coiled material coating performance check out test set |
-
2019
- 2019-04-09 CN CN201920471266.2U patent/CN210230371U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111570146A (en) * | 2020-06-02 | 2020-08-25 | 姜占国 | Paint spraying device |
| CN111570146B (en) * | 2020-06-02 | 2021-05-14 | 昆山星苗涂装设备有限公司 | Paint spraying device |
| CN115308116A (en) * | 2022-08-18 | 2022-11-08 | 浙江天女集团制漆有限公司 | Novel high anticorrosive various board coiled material coating performance check out test set |
| CN115308116B (en) * | 2022-08-18 | 2024-01-05 | 浙江天女集团制漆有限公司 | Novel high anticorrosive color board coiled material coating performance detection equipment |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200403 Termination date: 20210409 |
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| CF01 | Termination of patent right due to non-payment of annual fee |