CN210230206U

CN210230206U - Ceramic powder particle sorting and optimizing device

Info

Publication number: CN210230206U
Application number: CN201920895431.7U
Authority: CN
Inventors: Haiyun Niu; 牛海云; Xiangqian Jiang; 蒋向前; Yanping Ren; 任艳萍
Original assignee: Jiyuan Jinzhou Fine Ceramic Material Co Ltd
Current assignee: Jiyuan Jinzhou Fine Ceramic Material Co Ltd
Priority date: 2019-06-14
Filing date: 2019-06-14
Publication date: 2020-04-03
Anticipated expiration: 2029-06-14

Abstract

The utility model provides a ceramic powder granule selects separately optimization device, rub the mechanism and include a plurality of telescopic cylinder, the backup pad, telescopic cylinder fixed mounting is on the upper portion of frame, one side fixed mounting of backup pad has the motor of kneading, the pivot is installed in the rotation of middle part of backup pad, the pivot is passed through the belt and is kneaded the motor and be connected, the other end fixedly connected with crank of pivot, the circular shape of articulate other end fixedly connected with rubs the board, the crank stretches into and rubs a section of thick bamboo inside, it installs in the frame to rub the bucket, the bottom of rubbing a section of thick bamboo is equipped with opening and this opening part fixed mounting has the discharging pipe, the below of discharging pipe is equipped with the screen cloth, screen cloth fixed mounting is in the frame, one side of keeping away from the motor of kneading in the backup pad. Can carry out high-efficient kneading to ceramic particle, make ceramic particle's shape and intensity all obtain certain improvement to can screen the granule, improve the qualification rate of product.

Description

Ceramic powder particle sorting and optimizing device

Technical Field

The utility model relates to a ceramic manufacture equipment field especially relates to a ceramic powder granule selects separately optimization device.

Background

The application range of ceramic materials is wider and wider, and with the research and development of various functional ceramics, the ceramic materials are applied to various aspects of social life, such as: daily porcelain, architectural porcelain, artistic porcelain, electric porcelain, wear-resistant porcelain, heat-resistant porcelain and optical ceramic. The current ceramic manufacturing process flow is roughly the selection of ceramic raw materials, the preparation of ingredients, the sieving and filter pressing of slurry, and the manufacturing of ceramic products after molding. However, in the particle manufacturing in the ceramic industry, the granulation operation is performed on the ceramic raw material, after the granulation operation is completed, the unqualified large-particle products generally need to be reshaped in an optimized manner, the traditional reshaping crushing equipment in the market has more varieties, but most reshaping crushing equipment aims to simply refine the large-particle materials, the sizes of particles generated in the refining process are not uniform, the content of fine powder of some particles is too high, the particle size of some particles is larger, the problems of large power consumption, low yield and poor continuous operation performance are caused, and the requirements of the current dry granulation process on the product performance cannot be met. This means that the results obtained by granulation with a granulator alone are not acceptable to the market, and secondary processing of the granules is required to achieve the same yield as conventional wet granulation. It is therefore of great importance to develop or improve optimized equipment, which cannot be operated for a long time due to the structural and production limitations of the crushers currently on the market. The reason is that the broken particles are attached to the inner surface of the equipment and cannot be cleaned in time, so that the equipment cannot be blocked and normally run, and meanwhile, the equipment has the defects of complex mechanism and low working efficiency, and the shape and the strength of the particles cannot be well optimized.

SUMMERY OF THE UTILITY MODEL

To the above situation, for overcoming the defect of prior art, the utility model aims at providing a ceramic powder granule selects separately optimizing device can carry out the high efficiency to ceramic granule and rub, can make great granule reach the size of requirement in order to improve the qualification rate, and the accessible is rubbed the shape and the intensity of ceramic granule that are simultaneously and all obtains certain improvement.

The solution is that the ceramic powder particle sorting optimization device comprises a frame, wherein the upper part of the frame is provided with a kneading mechanism, the kneading mechanism comprises a plurality of telescopic cylinders and a support plate, bases of the telescopic cylinders are fixedly arranged on the upper part of the frame, the support plate is fixedly connected with the top of the telescopic cylinders, one side of the support plate is fixedly provided with a kneading motor, the middle part of the support plate is rotatably provided with a rotating shaft, the rotating shaft penetrates through the support plate, two ends of the rotating shaft extend out of the support plate, one side of the rotating shaft, which is far away from the frame, is fixedly provided with a first belt pulley, the belt pulley is connected with a second belt pulley fixed on the output end of the kneading motor through a belt, the other end of the rotating shaft is fixedly connected with a crank, the other end of the crank is fixedly connected with a round kneading plate, a kneading barrel is, inside the crank stretched into and rubbed a section of thick bamboo, rubbed the bucket and install in the frame, rubbed the bottom of a section of thick bamboo and be equipped with the opening and this opening part fixed mounting have the discharging pipe, the below of discharging pipe is equipped with the screen cloth, screen cloth fixed mounting in the frame, the one side of keeping away from the motor of kneading in the backup pad is equipped with the feeder hopper of fixing in the backup pad, and this feeder hopper output runs through the backup pad and stretches into and rub in the section of thick bamboo.

Preferably, a support rod is arranged below the kneading cylinder, two ends of the support rod are fixed on the rack, a rotating device is fixed in the middle of the support rod, the discharge pipe penetrates through the rotating device and extends downwards, a wheel rim is fixedly sleeved on the discharge pipe and is connected with a driving device through a belt, and the driving device is fixedly installed on the rack.

Preferably, a screen is arranged below the supporting rod, the screen is in a triangular shape, and the screen is obliquely fixed on the rack.

Preferably, the bottom of the kneading barrel is provided with spiral grains, the spiral grains face the direction of the discharge pipe, and the spiral grains are not higher than the minimum distance between the bottom of the kneading barrel and the kneading plate.

The utility model has the advantages that: can carry out intensity optimization to particulate material by the efficient, adopt incessant feeding, improve production efficiency, can also realize screening the material simultaneously, improve the qualification rate of product, simple structure, easy maintenance.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

FIG. 2 is a schematic structural view of the middle screen of the present invention

Fig. 3 is a schematic view of the bottom structure of the middle kneading cylinder of the present invention.

Detailed Description

The following describes the embodiments of the present invention in further detail with reference to the accompanying drawings.

As shown in the figures 1, 2 and 3, the ceramic powder particle sorting and optimizing device comprises a frame 1 and is characterized in that a kneading mechanism is arranged on the upper portion of the frame 1, the kneading mechanism comprises a plurality of telescopic cylinders 2 and a support plate 3, bases of the telescopic cylinders 2 are fixedly arranged on the upper portion of the frame 1, the support plate 3 is fixedly connected with the tops of the telescopic cylinders 2, a kneading motor 4 is fixedly arranged on one side of the support plate 3, a rotating shaft 5 is rotatably arranged in the middle of the support plate 3, the rotating shaft 5 penetrates through the support plate 3, two ends of the rotating shaft extend out of the support plate 3, a first belt pulley 6 is fixedly arranged on one side of the rotating shaft 5, which is far away from the frame 1, the belt pulley 6 is connected with a second belt pulley 13 fixed on the output end of the kneading motor 4 through a belt, a crank 7 is fixedly connected to the other end of the rotating shaft 5, the lower part of backup pad 9 is equipped with rubs a section of thick bamboo 9 and this rubs the axis of a section of thick bamboo 9 and the axis of pivot 5 on same straight line, inside crank 7 stretched into rubs a section of thick bamboo 9, rubs a section of thick bamboo 9 and installs in frame 1, rubs the bottom of a section of thick bamboo 9 and is equipped with the opening and this opening part fixed mounting has discharging pipe 10, and the below of discharging pipe 10 is equipped with screen cloth 11, screen cloth 1 fixed mounting is in frame 1, the one side of keeping away from on the backup pad 9 and rubbing motor 4 is equipped with feeder hopper 12 of fixing in backup pad 3, and this feeder hopper 12 output runs through backup pad 3 and stretches into in.

The granule that will carry out the optimization is sent into the feeder hopper through mechanical transmission device in, and inside the material through the feeder hopper entered into rubbing a section of thick bamboo, open simultaneously and knead the motor, drive articulate rotation, knead the version and rotate along with articulate rotation, owing to knead a section of thick bamboo and belt pulley and be the coaxial line, so knead the version and can rotate round the axis of kneading a section of thick bamboo, can realize kneading to the granule. Meanwhile, the discharge pipe is arranged at the bottom of the kneading barrel, and materials are uninterruptedly added into the kneading barrel, so that particles exist below the kneading plate all the time, efficient kneading can be realized, the diameter of the kneading plate is larger than the radius of the kneading barrel, and uninterrupted feeding can prevent the materials which are not kneaded from directly entering the discharge pipe, and the qualification rate of products is improved. Simultaneously be equipped with a plurality of telescopic cylinder in the frame to fix the backup pad on telescopic cylinder, the accessible is adjusted telescopic cylinder and is rubbed the version and rub the distance of bobbin base portion and adjust, makes the granule that equipment can adapt to different specifications, with the commonality that increases equipment.

A support rod 14 is arranged below the kneading barrel 9, two ends of the support rod 14 are fixed on the frame 1, a rotating device is fixed in the middle of the support rod 14, the discharge pipe 10 penetrates through the rotating device and extends downwards, a wheel rim 15 is fixedly sleeved on the discharge pipe 10, the wheel rim 15 is connected with a driving device through a belt, and the driving device is fixedly installed on the frame 1.

The discharge pipe 10 is rotatably mounted on the frame 1 through a support rod 14 and is connected with a driving device, so that the kneading plate 8 drives the kneading cylinder 9 to rotate when kneading, material jamming is avoided, and meanwhile, the rotation direction of the kneading cylinder 9 is opposite to the rotation direction of the crank 7, and the kneading efficiency of the material is improved.

A screen 11 is arranged below the supporting rod 14, the screen 11 is triangular, and the screen 11 is obliquely fixed on the frame 1.

The screen cloth 11 is arranged to screen materials from the discharge pipe 10 to a certain extent, and smaller materials can be screened out, so that the qualification rate of products is increased. Because the screen cloth 11 is obliquely fixed on the frame 1, the material can roll to the lower end due to the gravity of the material, the structure is simple, and the practical effect is good.

The bottom of the kneading barrel 9 is provided with spiral grains, the spiral grains face the direction of the discharge pipe, and the spiral grains are not higher than the minimum distance between the bottom of the kneading barrel 9 and the kneading plate 8.

The bottom of the kneading barrel 9 is provided with spiral grains, so that materials between the kneading plate 8 and the bottom 9 of the kneading barrel can enter the discharge pipe 10 through the spiral grains, the discharge efficiency is improved, and the production efficiency of the equipment is improved.

The above-mentioned embodiments are not intended to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art without departing from the design concept of the present invention should be included in the protection scope defined by the claims of the present invention.

Claims

1. The ceramic powder particle sorting optimization device comprises a rack (1) and is characterized in that a kneading mechanism is arranged on the upper portion of the rack (1) and comprises a plurality of telescopic cylinders (2) and a support plate (3), bases of the telescopic cylinders (2) are fixedly mounted on the upper portion of the rack (1), the support plate (3) is fixedly connected with the tops of the telescopic cylinders (2), a kneading motor (4) is fixedly mounted on one side of the support plate (3), a rotating shaft (5) is rotatably mounted in the middle of the support plate (3), the rotating shaft (5) penetrates through the support plate (3) and two ends of the rotating shaft extend out of the support plate (3), a first belt pulley (6) is fixedly mounted on one side of the rotating shaft (5) departing from the rack (1), and the first belt pulley (6) is connected with a second belt pulley (13) fixed on the output end of the kneading motor (4) through a belt, the other end of the rotating shaft (5) is fixedly connected with a crank (7), the other end of the crank (7) is fixedly connected with a round kneading plate (8), a kneading cylinder (9) is arranged below the supporting plate (3), the axis of the kneading cylinder (9) and the axis of the rotating shaft (5) are on the same straight line, the crank (7) extends into the kneading barrel (9), the kneading barrel (9) is arranged on the frame (1), the bottom of the kneading barrel (9) is provided with an opening, a discharge pipe (10) is fixedly arranged at the opening, a screen (11) is arranged below the discharge pipe (10), the screen (11) is fixedly arranged on the frame (1), a feed hopper (12) fixed on the support plate (3) is arranged on one side of the support plate (3) far away from the kneading motor (4), and the output end of the feed hopper (12) penetrates through the support plate (3) and extends into the kneading cylinder (9).

2. The ceramic powder particle sorting and optimizing device is characterized in that a support rod (14) is arranged below the kneading barrel (9), two ends of the support rod (14) are fixed on the rack (1), a rotating device is fixed in the middle of the support rod (14), the discharge pipe (10) penetrates through the rotating device and extends downwards, a wheel rim (15) is fixedly sleeved on the discharge pipe (10), the wheel rim (15) is connected with a driving device through a belt, and the driving device is fixedly installed on the rack (1).

3. The ceramic powder particle sorting optimization device according to claim 2, wherein a screen (11) is arranged below the support rod (14), the screen (11) is triangular, and the screen (11) is obliquely fixed below the frame (1).

4. The ceramic powder particle sorting optimization device of claim 1, wherein the bottom of the kneading barrel (9) is provided with a spiral line, the spiral line faces the direction of the discharge pipe, and the spiral line is not higher than the minimum distance between the bottom of the kneading barrel (9) and the kneading plate (8).