CN210222805U - Automatic material counting machine - Google Patents
Automatic material counting machine Download PDFInfo
- Publication number
- CN210222805U CN210222805U CN201921550102.5U CN201921550102U CN210222805U CN 210222805 U CN210222805 U CN 210222805U CN 201921550102 U CN201921550102 U CN 201921550102U CN 210222805 U CN210222805 U CN 210222805U
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- Prior art keywords
- counting
- shearing
- parts
- automatic
- guide post
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Abstract
An embodiment of the utility model provides an automatic point material machine for acquire the material area that includes predetermined part quantity, include: a supply device for supplying the material belt assembled with the parts; the counting device is used for counting and counting the parts contained in the material belt; the shearing device is arranged between the feeding device and the counting device, is adjacent to the counting device and is used for acting according to a shearing instruction so as to cut the material belt; and the control device is respectively connected with the counting device and the shearing device and comprises a storage module which is stored with a preset part number in advance and a data processing module which is used for comparing the part statistics transmitted by the counting device with the preset part number, generating a shearing instruction when the part statistics reaches the preset part number and transmitting the shearing instruction to the shearing device. The data processing module of the control device of the embodiment compares the number of the preset parts with the part statistics of the counting device to control the shearing device to cut the material belt, so that the material belt can be automatically dispensed and cut, and the control device is very convenient.
Description
Technical Field
The embodiment of the utility model provides an relate to part quantity statistics field, especially relate to an automatic point material machine.
Background
Strip-shaped products such as LED lamp strips are usually produced by assembling small electronic components such as LED lamp beads on a base tape, counting the number of electronic components on the base tape according to the requirements of the product specification when the electronic components are produced and sold, and cutting the base tape to obtain a finished product with a predetermined number of electronic components. In order to conveniently count the number of electronic parts, an automatic counting machine is produced. At present, in order to count the number of electronic components conveniently, a base band is usually provided with a counting identifier corresponding to the number of electronic components, for example: the automatic material counting machine in the market identifies counting marks by arranging a counting device so as to count the number of electronic parts contained in a baseband. However, the existing automatic counter has a single function, only can realize a counting function, but cannot automatically cut off the base tape after counting a predetermined number of electronic parts to obtain a finished product, and only can manually cut the base tape, so that the efficiency is relatively low.
SUMMERY OF THE UTILITY MODEL
The embodiment of the utility model provides a technical problem who solves provides an automatic point material machine, can realize the automation on the automatic counting basis and tailor.
In order to solve the technical problem, an embodiment of the utility model provides a following technical scheme: an automatic material counting machine for obtaining a material belt containing a predetermined number of parts, comprising:
a supply device for supplying the material belt assembled with the parts;
the counting device is used for counting and counting the parts contained in the material belt;
the shearing device is arranged between the feeding device and the counting device, is adjacent to the counting device and is used for acting according to a shearing instruction so as to cut the material belt; and the control device is respectively connected with the counting device and the shearing device and comprises a storage module which is stored with a preset number of parts in advance and a data processing module which is used for comparing the part statistics transmitted by the counting device with the preset number of parts, generating the shearing instruction when the part statistics reaches the preset number of parts and transmitting the shearing instruction to the shearing device.
Furthermore, the shearing device comprises a fixed cutter and a movable cutter which are respectively arranged on two opposite sides of the advancing path of the material belt, and a shearing power part which is used for driving the movable cutter to move relative to the fixed cutter according to the shearing instruction.
Further, the material dotting machine further comprises guiding devices arranged on two opposite sides of the material belt advancing path to guide the material belt to advance according to a preset path.
Furthermore, the guiding device comprises a fixed guide post fixed on the first side of the material belt advancing path and a movable guide post movably mounted on the second side of the material belt advancing path relative to the fixed guide post.
Furthermore, the automatic material counting machine further comprises a base, the fixed guide column and the movable guide column are both mounted on the base, a long groove hole which is located on one side of the material belt advancing path where the movable guide column is arranged and extends perpendicular to the material belt advancing path is formed in the base, a locking hole is formed in the bottom end portion of the movable guide column, and a bolt penetrates through the locking hole and is locked in the long groove hole of the base.
Furthermore, the counting device is an optical fiber counter arranged on two sides of the material belt or a visual counter arranged on one side of the material belt.
Furthermore, the automatic material counting machine further comprises a material receiving device, wherein the material receiving device comprises a material receiving shaft, a material receiving disc and a rotary driving piece, the material receiving disc is fixed on the material receiving shaft and used for winding a material belt with a preset number of parts, which is obtained by cutting through the shearing device, and the rotary driving piece is used for driving the material receiving shaft to rotate.
Further, the automatic material counting machine further comprises a base, a supporting plate is pivoted on the base, the rotary driving piece is installed on the supporting plate, and the material receiving shaft is fixed on an output shaft of the rotary driving piece.
Furthermore, the control device also comprises a setting module which is connected with the storage module and is used for inputting the preset number of parts.
Further, the control device also comprises a manual operation module for manually controlling the working state of the shearing device.
After the technical scheme is adopted, the embodiment of the utility model provides an at least, following beneficial effect has: the embodiment of the utility model provides a through setting up shearing mechanism and controlling means, the material area is decided with output control signal control shearing mechanism with the predetermined part number of numbers of storage module prestoring and counting assembly's part statistics through controlling means's data processing module contrast, need not the manual work and tailor the material area, and through the predetermined part number of numbers of presetting, it is right to need not the personnel the utility model discloses automatic point material machine is on duty, can point the material automatically, and is very convenient, reduces the labour.
Drawings
Fig. 1 is a schematic perspective view of an optional embodiment of the automatic material counting machine of the present invention.
Fig. 2 is a schematic perspective view of another alternative embodiment of the automatic material counting machine of the present invention.
Fig. 3 is a schematic block diagram of a control device according to an alternative embodiment of the automatic material counting machine of the present invention.
Detailed Description
The present application will now be described in further detail with reference to the accompanying drawings and specific examples. It is to be understood that the following illustrative embodiments and description are only intended to illustrate the present invention, and are not intended to limit the present invention, and features in the embodiments and examples may be combined with each other in the present application without conflict.
As shown in fig. 1 to fig. 3, the embodiment of the utility model provides an automatic material counting machine for acquire material area 1 that includes predetermined part quantity, include:
a supply device 3 for supplying the material tape 1 assembled with the parts;
the counting device 4 is used for counting and counting the parts contained in the material belt 1;
the shearing device 5 is arranged between the feeding device 3 and the counting device 4, is adjacent to the counting device 4 and is used for acting according to a shearing instruction so as to cut the material belt 1; and a control device 6 respectively connected with the counting device 4 and the cutting device 5, wherein the control device 6 comprises a storage module 60 stored with a preset number of parts in advance and a data processing module 62 used for comparing the part statistics transmitted by the counting device 4 with the preset number of parts, generating the cutting instruction when the part statistics reaches the preset number of parts and transmitting the cutting instruction to the cutting device 5.
The embodiment of the utility model provides a through setting up shearing mechanism 5 and controlling means 6, the material area is decided with output control signal control shearing mechanism 5 to the comparison of the predetermined part number of storage module 60 prestore and the part statistics of 4 actual detection of counting assembly through controlling means's 6 data processing module 62, need not the manual work and tailors the material area, only need preset predetermined part number moreover, it is right to need not the personnel the utility model discloses automatic point material machine carries out on duty, can point the material automatically, and is very convenient, reduces the labour. In specific implementation, the storage module 60 may directly store a card, a usb disk, or a hard disk, and the data processing module 62 may adopt various types of ARM chips or PLCs.
In an optional embodiment of the present invention, the shearing device 5 includes a fixed cutter 50 and a movable cutter 52 respectively disposed on opposite sides of the traveling path of the material tape 1, and a shearing power member 54 for driving the movable cutter 52 to move relative to the fixed cutter 50 according to the shearing instruction. In the embodiment, the fixed cutter 50 and the movable cutter 52 are respectively arranged at two sides of the material belt 1, and the movable cutter 52 is driven by the shearing power part 54 to move towards the fixed cutter 50 according to the shearing instruction, so that the material belt 1 can be effectively cut off, and the material counting efficiency is improved.
In an optional embodiment of the present invention, the material dotting machine further comprises guiding devices 7 disposed at two opposite sides of the traveling path of the material strip 1 for guiding the material strip 1 to travel according to a predetermined path. This embodiment is through setting up guider 7, and the motion path in restriction material area makes the material area be in straight all the time, the part number that material area 1 that counting assembly 4 statistics contains is more accurate.
In an alternative embodiment of the present invention, the guiding device 7 comprises a fixed guide post 70 fixed on a first side of the traveling path of the material tape 1 and a movable guide post 72 movably mounted on a second side of the traveling path of the material tape 1 relative to the fixed guide post 70. Because the specification of the electronic component of different material area encapsulation is different, this embodiment is through fixed guide pillar 70 and the mobilizable activity guide pillar 72 of relatively fixed guide pillar 70, through the distance of adjusting activity guide pillar 72 relatively fixed guide pillar 70, can make the utility model discloses automatic point material machine can the material area 1 of compatible different specifications.
In an optional embodiment of the present invention, the automatic material dotting machine further includes a base 8, the fixed guide post 70 and the movable guide post 72 are both installed on the base 8, the base 8 is provided with a slotted hole 80 which is located on one side of the traveling path of the material tape 1 where the movable guide post 72 is provided and extends perpendicular to the traveling path of the material tape 1, the bottom end of the movable guide post 72 is provided with a locking hole 721, and a bolt 723 passes through the locking hole 721 and is locked in the slotted hole 80 of the base 8. In this embodiment, the base 8 is provided with the long slot 80, the movable guide post 72 is locked on the long slot 80 by the bolt 723, the long slot 80 extends perpendicular to the conveying direction of the tape 1, and the movable guide post 72 can be moved back and forth along the long slot 80 by loosening the bolt 723, so that the position can be flexibly adjusted, and the installation and the use are very convenient.
In an optional embodiment of the present invention, the counting device 4 is an optical fiber counter installed on both sides of the material tape 1 or a visual counter installed on one side of the material tape 1. The counting device 4 of the embodiment adopts the optical fiber counter, when the light beam emitted by the optical fiber counter from one side of the material belt passes through the identification hole on the material belt 1 and is received by the other side of the material belt, the number of the parts contained in the material belt 1 can be effectively counted because the guide holes on the material belt 1 correspond to the number of the parts contained in the material belt one to one, and the number of the parts contained in the material belt 1 can be efficiently counted because the light beam is shielded and cannot be counted at other; the counting device 4 can also adopt a visual counter, and can also count the number of parts contained in the material belt 1 efficiently by shooting and identifying the identification patterns on the material belt 1, and can flexibly select according to different requirements to reduce the production cost during specific production.
In an optional embodiment of the present invention, the automatic material counting machine further comprises a material receiving device 9, wherein the material receiving device 9 comprises a material receiving shaft 90, a material receiving tray 92 fixed on the material receiving shaft 90 for the material belt 1 with a predetermined number of parts obtained by cutting by the shearing device 5 to wind and a rotary driving member 94 for driving the material receiving shaft 90 to rotate. In this embodiment, the rotating driving member 94 is adopted to drive the material receiving shaft 90, and the material receiving tray 92 is installed on the material receiving shaft 90, so that the end of the material belt 1 can be fixed on the material receiving tray 92, the material receiving tray 92 rotates synchronously along with the material receiving shaft 90, the material belt 1 is guided to be recovered, and the material counting efficiency is improved.
In an optional embodiment of the present invention, the automatic material counting machine further includes a base 8, the base 8 is pivotally connected to the supporting plate 82, the rotary driving member 94 is installed on the supporting plate 82, and the material receiving shaft 90 is fixed on the output shaft of the rotary driving member 94. In the embodiment, the rotary driving member 94 is mounted on the supporting plate 82, and the supporting plate 82 is pivoted on the base 8, so that the distance between the rotary driving member 94 and the base 8 can be flexibly adjusted, the tension of the material strap 1 can be adjusted, and the material strap can be prevented from falling off.
In an optional embodiment of the present invention, the control device 6 further comprises a setting module 64 connected to the storage module 60 for inputting the predetermined number of parts. The module 64 is set up in this embodiment, can artifical preset the predetermined part number is convenient for acquire the material area that contains the specific part number wantonly, improves work efficiency. In a specific implementation, the setting module 64 may be a common input device such as a touch screen or a keyboard. The present embodiment employs a touch screen.
In an alternative embodiment of the present invention, as shown in fig. 3, the control device 6 further comprises a manual operation module 66 for manually controlling the working state of the cutting device 5. The manual operation module 66 of this embodiment may adopt an operation button or an operation mouse, etc., and in the embodiment shown in fig. 2, the operation of the assembling device may be simplified, and the work efficiency may be improved. In specific implementation, the operable buttons can comprise a starting button and an emergency stop button positioned on one side, and the emergency stop button is used for rapidly stopping the automatic material counting machine in an emergency state.
The embodiments of the present invention have been described with reference to the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, which are only illustrative and not restrictive, and those skilled in the art can make many forms without departing from the spirit and scope of the present invention, and these forms are within the scope of the present invention.
Claims (10)
1. An automatic material counting machine for obtaining a material belt containing a predetermined number of parts, comprising:
a supply device for supplying the material belt assembled with the parts; and
the counting device is used for counting and counting the parts contained in the material belt;
its characterized in that, automatic point material machine still includes:
the shearing device is arranged between the feeding device and the counting device, is adjacent to the counting device and is used for acting according to a shearing instruction so as to cut the material belt; and
the control device is respectively connected with the counting device and the shearing device and comprises a storage module which is stored with a preset number of parts in advance and a data processing module which is used for comparing the part statistics transmitted by the counting device with the preset number of parts, generating the shearing instruction when the part statistics reaches the preset number of parts and transmitting the shearing instruction to the shearing device.
2. The automatic material dotting machine according to claim 1, wherein said shearing device comprises a fixed cutter and a movable cutter respectively disposed at two opposite sides of the traveling path of the material tape, and a shearing power member for driving the movable cutter to move relative to the fixed cutter according to the shearing command.
3. The automatic dispenser of claim 1, further comprising guides disposed on opposite sides of said tape travel path for guiding said tape along a predetermined path.
4. The automatic material dotting machine according to claim 3, wherein said guiding means comprises a fixed guide post fixed to a first side of said tape travel path and a movable guide post movably mounted to a second side of said tape travel path with respect to said fixed guide post.
5. The automatic material dotting machine according to claim 4, further comprising a base, wherein the fixed guide post and the movable guide post are mounted on the base, the base is provided with a slot hole which is located at one side of the material strip traveling path where the movable guide post is located and extends perpendicular to the material strip traveling path, the bottom end of the movable guide post is provided with a locking hole, and a bolt passes through the locking hole and is locked in the slot hole of the base.
6. The automatic material counting machine according to claim 1, wherein said counting device is an optical fiber counter mounted on both sides of said material strip or a visual counter mounted on one side of the material strip.
7. The automatic material dotting machine according to claim 1, further comprising a material receiving device, wherein the material receiving device comprises a material receiving shaft, a material receiving tray fixed on the material receiving shaft for winding a predetermined number of pieces of material cut by the cutting device, and a rotary driving member for driving the material receiving shaft to rotate.
8. The automatic material dotting machine according to claim 7, further comprising a base, wherein a support plate is pivoted on the base, the rotary driving member is mounted on the support plate, and the material receiving shaft is fixed on an output shaft of the rotary driving member.
9. The automatic material ordering machine according to claim 1, wherein said control device further comprises a setting module connected to said storage module for inputting said predetermined number of parts.
10. The automatic material ordering machine according to claim 9, wherein said control device further comprises a manual operation module for manually controlling the working state of said cutting device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921550102.5U CN210222805U (en) | 2019-09-17 | 2019-09-17 | Automatic material counting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921550102.5U CN210222805U (en) | 2019-09-17 | 2019-09-17 | Automatic material counting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210222805U true CN210222805U (en) | 2020-03-31 |
Family
ID=69920473
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921550102.5U Expired - Fee Related CN210222805U (en) | 2019-09-17 | 2019-09-17 | Automatic material counting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210222805U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112678598A (en) * | 2020-12-18 | 2021-04-20 | 江苏汇成光电有限公司 | Machine for counting and cutting traction belt |
-
2019
- 2019-09-17 CN CN201921550102.5U patent/CN210222805U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112678598A (en) * | 2020-12-18 | 2021-04-20 | 江苏汇成光电有限公司 | Machine for counting and cutting traction belt |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200331 |