SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a wallboard mounting system for non-flat wall to solve above-mentioned problem.
To achieve the purpose, the utility model adopts the following technical proposal:
a wallboard mounting system for a non-flat wall surface comprises a wallboard, a mounting hanger and an adjusting assembly, wherein the adjusting assembly comprises a support, a tray and an adjusting frame, a first mounting hole is formed in the support, the tray is used for being fixed on the surface of a building, a threaded hole is formed in the tray, the adjusting frame comprises a screw rod portion and a sliding block portion, the sliding block portion is cylindrical, the screw rod portion is vertically arranged on one end face of the sliding block portion, the screw rod portion is connected with the threaded hole, and a front adjusting hole and a rear adjusting hole are formed in the other end face of the sliding block portion; the bracket is provided with a sliding groove, the sliding block part is arranged in the sliding groove, and the front and rear adjusting holes are aligned to the first mounting hole; the mounting hanging piece is fixed on the back face of the wallboard, and the wallboard is fixed on the support through the mounting hanging piece.
The installation pendant includes that first connection limit, second are connected the limit and the third is connected the limit, the second connect the limit one end with the middle part on first connection limit is connected perpendicularly, the third connect the limit the upper end with the second is connected the limit the other end and is connected, first connection limit passes through the fix with screw on the wallboard, the second connect the limit with the third is connected the limit and is detained on the support.
The mounting hanger further comprises an adjusting bolt, a horizontal adjusting hole is formed in the second connecting edge, the adjusting bolt is in threaded connection with the horizontal adjusting hole, and anti-skidding lines are arranged on the upper surface of the support.
The tray includes fixed part and installation department, the installation department set up perpendicularly in on the fixed part, the installation department is equipped with along its axial the screw hole, the length of screw rod portion with the degree of depth of screw hole is the same.
The front and rear adjusting holes are one of polygonal holes, cross holes or straight holes, and a plurality of second mounting holes are uniformly formed in the fixing part.
The first mounting hole is a plurality of, and is a plurality of first mounting hole is followed the length direction of support evenly sets up.
The wall plate comprises a panel, a back plate, a filling plate and a frame, the frame comprises a frame and at least one reinforcing edge, the frame comprises two long pipes, two short pipes and a plurality of corner connectors, mounting bosses are arranged on the inner walls of the back surfaces of the long pipes and the short pipes along the length direction, the corner connectors are fixedly connected with the long pipes/the short pipes through screws, the screws penetrate through the mounting bosses to be connected with the corner connectors, the long pipes and the short pipes are connected end to form the frame in an enclosing manner, and the reinforcing edge is longitudinally arranged in the frame; the backplate set up in the rear surface of frame, the front surface of frame is equipped with a plurality of T type grooves, the panel through resin dry hanging glue bond in the front surface of frame, the frame the panel with be equipped with in the space that the backplate encloses the infill panel, the infill panel is foaming polyurethane board or foaming PVC board.
The wallboard further comprises a core insert, the short pipe is provided with a sliding chute on the inner side of the frame, the reinforcing edge is of a tubular structure, one end of the core insert is provided with a T-shaped sliding block matched with the sliding chute, the other end of the core insert is inserted into the end part of the reinforcing edge, the outer wall of the core insert is provided with corrugations, and the corrugations protrude out of the outer wall surface of the core insert; the two ends of the reinforcing edge are respectively provided with the inserting core, and the reinforcing edge is longitudinally and fixedly arranged in the frame through the inserting cores at the two ends.
The corrugation is arranged in the middle of the inserting core, and the outer wall of the other end of the inserting core is a flat surface; and first protective edges are arranged around the front surface of the frame.
The long pipe, the short pipe, the reinforcing edge, the inserting core, the support and the adjusting frame are all made of aluminum alloy materials.
Drawings
The accompanying drawings are provided to further illustrate the present invention, but the content in the accompanying drawings does not constitute any limitation to the present invention.
FIG. 1 is a schematic cross-sectional structure of one embodiment of the present invention;
FIG. 2 is a schematic cross-sectional view of a wall panel of one embodiment of the present invention;
fig. 3 is a schematic structural diagram of a frame according to an embodiment of the present invention;
FIG. 4 is a schematic view of the installation structure of the reinforcing rim and the short pipe according to one embodiment of the present invention;
FIG. 5 is a schematic three-dimensional view of an adjustment assembly according to one embodiment of the present invention;
fig. 6 is a schematic front view of an adjusting assembly according to an embodiment of the present invention;
wherein: the wall plate 1, the face plate 11, the back plate 12, the filling plate 13, the frame 14, the frame 141, the long pipe 1411, the short pipe 1412, the sliding slot 1413, the first protective edge 1414, the reinforcing edge 142, the mounting boss 143, the T-shaped groove 144, the ferrule 145, the T-shaped slider 1451, the corrugation 1452, the resin dry-hang glue 15, the mounting hanger 2, the first connecting edge 21, the second connecting edge 22, the horizontal adjustment hole 221, the third connecting edge 23, the adjustment bolt 24, the adjustment assembly 3, the bracket 31, the first mounting hole 311, the mounting groove 312, the tray 32, the threaded hole 321, the fixing portion 322, the mounting portion 323, the second mounting hole 324, the adjustment bracket 33, the screw portion 331, the slider portion 332, and the front-rear adjustment hole 333.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
The wall board 1 mounting system for the non-flat wall surface of the embodiment, as shown in fig. 1 to 6, includes a wall board 1, a mounting hanger 2 and an adjusting assembly 3, where the adjusting assembly 3 includes a bracket 31, a tray 32 and an adjusting bracket 33, the bracket 31 is provided with a first mounting hole 311, the tray 32 is used to be fixed on the surface of a building, the tray 32 is provided with a threaded hole 321, the adjusting bracket 33 includes a screw portion 331 and a slider portion 332, the slider portion 332 is cylindrical, the screw portion 331 is vertically arranged on one end surface of the slider portion 332, the screw portion 331 is connected with the threaded hole 321, and the other end surface of the slider portion 332 is provided with a front-rear adjusting hole 333; the bracket 31 is provided with a mounting groove 312, the slider part 332 is arranged in the mounting groove 312, and the front-rear adjusting hole 333 is aligned with the first mounting hole 311; the mounting hanger 2 is fixed on the back of the wallboard 1, and the wallboard 1 is fixed on the bracket 31 through the mounting hanger 2.
During construction, firstly, measuring the size and fixing the point on the surface of the building, then horizontally fixing a plurality of trays 32 on each point on the surface of the building, then installing the screw of the adjusting frame 33 into the screw hole 321, using a tool to rotate the front and back adjusting holes 333 through the first installing hole 311, wherein the front and back adjusting holes 333 drive the adjusting frame 33 to rotate, and because the adjusting frame 33 is circular and can freely rotate in the installing groove 312, the adjusting frame 33 moves forwards/backwards along the screw direction, therefore, the distance between each adjusting frame 33 and the surface of the building can be adjusted by rotating the front and back adjusting holes 333, so that all parts of the whole support 31 are kept flat, and the wallboard 1 is smoothly installed on the support 31; finally, the wallboard 1 is directly hung on the bracket 31 to complete the installation of the wallboard 1, and the installation process of the wallboard 1 is very convenient; the provision of the front-rear adjustment hole 333 on the other end surface of the slider portion 332 allows the adjustment bracket 33 to have a smaller volume than the provision of the adjustment head, and the adjustment head may protrude from the first mounting hole 311, thereby affecting the mounting of the wall panel 1.
The installation pendant 2 includes that first connection limit 21, second are connected limit 22 and third and are connected limit 23, the second connect limit 22 one end with the middle part of first connection limit 21 is connected perpendicularly, the third connect limit 23 the upper end with the other end that the limit 22 was connected to the second is connected, first connection limit 21 passes through the fix with screw on wallboard 1, second connect the limit 22 with the third is connected limit 23 and is detained on the support 31.
First connecting edge 21 passes through the fix with screw on wallboard 1, second connecting edge 22 forms decurrent couple of hanging with third connecting edge 23, wallboard 1 when the installation, only need to connect second connecting edge 22 and third connecting edge 23 and detain the installation that can accomplish wallboard 1 on support 31, under wallboard 1's dead weight effect, second connecting edge 22 and third connecting edge 23 detain tightly on support 31, it is difficult for appearing not hard up, when needs pull down wallboard 1, only need lift wallboard 1 and can make installation pendant 2 and support 31 separate, can easily pull down wallboard 1.
The mounting hanger 2 further comprises an adjusting bolt 24, a horizontal adjusting hole 221 is formed in the second connecting edge 22, the adjusting bolt 24 is in threaded connection with the horizontal adjusting hole 221, and anti-skid grains are arranged on the upper surface of the support 31.
The adjusting component 3 is not horizontal when installing on the building surface or the installation pendant 2 is installed the left and right sides of wallboard 1 and is not horizontal and all can lead to the unable horizontally surface of installing the building of wallboard 1, set up adjusting bolt 24 and can conveniently adjust the level at wallboard 1 both ends, when wallboard 1's one end is too low, the accessible rotates adjusting bolt 24 of this end and carries out horizontal adjustment, make wallboard 1 install the surface of building horizontally, set up anti-skidding line at the upper surface of support 31 can prevent wallboard 1 because support 31 uneven and the side to side slip, it is more firm to fix between wallboard 1 and the support 31.
The tray 32 includes a fixing portion 322 and an installation portion 323, the installation portion 323 is vertically disposed on the fixing portion 322, the installation portion 323 is disposed along the axial direction thereof with the threaded hole 321, and the length of the screw portion 331 is the same as the depth of the threaded hole 321.
Since the screw portion 331 of the adjusting bracket 33 needs to be matched with the screw hole 321 of the tray 32 to adjust the distance between the adjusting bracket 33 and the surface of the building, the mounting portion 323 is perpendicular to the fixing portion 322 and the screw hole 321 is provided on the mounting portion 323 along the axial direction thereof, so that the screw hole 321 can be deeper to obtain a larger adjusting stroke; the length of the screw part 331 is the same as the depth of the threaded hole 321, so that the whole threaded hole 321 and the screw part 331 are within an effective adjusting range, the problem that part of the screw part 331/the threaded hole 321 is not within an effective adjusting stroke due to overlong screw part 331 or too deep threaded hole 321 is avoided, production materials can be effectively saved, and production cost is reduced.
The front and rear adjusting holes 333 are one of polygonal holes, cross holes or straight holes, and a plurality of second mounting holes 324 are uniformly formed in the fixing portion 322.
The front and rear adjusting holes 333 are polygonal holes, cross holes or straight holes, so that a universal tool can be conveniently used for rotating the adjusting frame 33, and the corresponding tool can be more easily found for adjusting the adjusting frame 33 during construction.
In use, the tray 32 can be fixed to the surface of a building by driving steel nails or screws into the second mounting holes 324, and the plurality of second mounting holes 324 can be driven by a plurality of steel nails or screws into the tray 32, so that the tray 32 can be more firmly fixed to the surface of the building, and the tray 32 is prevented from being loosened from the surface of the building due to insufficient mounting strength.
The number of the first mounting holes 311 is plural, and the plural first mounting holes 311 are uniformly arranged along the length direction of the bracket 31.
Each support 31 is used with a plurality of adjusting components 3, and a plurality of first mounting holes 311 are formed in the length direction of the support 31, so that each adjusting component 3 can be conveniently and respectively adjusted, and the support 31 can be kept flat.
The wall panel 1 comprises a face plate 11, a back plate 12, a filling plate 13 and a frame 14, the frame 14 comprises a frame 141 and at least one reinforcing edge 142, the frame 141 comprises two long pipes 1411, two short pipes 1412 and a plurality of corner connectors, the long pipes 1411 and the short pipes 1412 are respectively provided with a mounting boss 143 on the inner wall of the back surface along the length direction, the corner connectors are fixedly connected with the long pipes 1411/the short pipes 1412 through screws, the screws penetrate through the mounting bosses 143 to be connected with the corner connectors, the long pipes 1411 and the short pipes 1412 are connected end to form the frame 141, and the reinforcing edge 142 is longitudinally arranged in the frame 141; the back plate 12 is arranged on the rear surface of the frame 14, the front surface of the frame 141 is provided with a plurality of T-shaped grooves 144, the panel 11 is bonded on the front surface of the frame 14 through resin dry hanging glue 15, the filling plate 13 is arranged in a space surrounded by the frame 14, the panel 11 and the back plate 12, and the filling plate 13 is a foamed polyurethane plate or a foamed PVC plate.
When the integrated wallboard 1 is produced, the back plate 12/the panel 11 needs to be bonded on the back surface/the front surface of the frame 14, then the filling plate 13 is placed in a space formed by the frame 14 and the back plate 12/the panel 11, then the panel 11/the back plate 12 is bonded on the front surface/the back surface of the frame 14, and finally the integrated wallboard is placed on a pressing device to be pressed; because traditional integrated wallboard 1 only sets up frame 141 all around, and the middle part is filled by polyurethane, so the bulk strength that leads to integrated wallboard 1 is lower, compresses tightly the back, leads to wallboard 1 can appear crooked gradually owing to integrated wallboard 1's inside stress release, seriously influences product quality. Set up in frame 141 and strengthen limit 142 and can increase frame 14's vertical bending strength, when integrated wallboard 1's internal stress release, strengthen limit 142 and can play the effect of resisting deformation, make integrated wallboard 1 also can not appear warping the bending after compressing tightly, can have better roughness like this, product quality is higher, packing plate 13 adopts foaming polyurethane board or foaming PVC board can make the wallboard have better heat preservation, give sound insulation and fire behavior, very environmental protection.
The arrangement of the mounting bosses 143 can increase the contact area between the screw and the long pipe 1411/short pipe 1412, and reduce the pressure of the screw on the long pipe 1411/short pipe 1412, so that the long pipe 1411 and the short pipe 1412 are not easily damaged when being stressed.
Because install with the mode that bonds between panel 11 and the frame 141, and traditional frame 141's front surface is smooth surface, so lead to panel 11 and frame 141 between the bonding strength not high, the utility model discloses set up a plurality of T type grooves 144 on frame 141's front surface, after clearance and T type groove 144 between 15 with panel 11 and frame 141 of resin dry kiss coating fill up and dry solid, interlock each other between 15 and the T type groove 144 of resin dry kiss coating, improvement resin that can be very big dry kiss coating 15 and the cohesion between the frame 141, product quality is higher.
The wall board 1 further comprises an insertion core 145, the short pipe 1412 is provided with a sliding groove 1413 on the inner side of the frame 141, the reinforcing edge 142 is of a tubular structure, one end of the insertion core 145 is provided with a T-shaped sliding block 1451 matched with the sliding groove 1413, the other end of the insertion core 145 is inserted into the end of the reinforcing edge 142, the outer wall of the insertion core 145 is provided with a ripple 1452, and the ripple 1452 protrudes from the outer wall surface of the insertion core 145; the two ends of the reinforcing edge 142 are provided with the insertion cores 145, and the reinforcing edge 142 is longitudinally and fixedly installed in the frame 141 through the insertion cores 145 at the two ends.
When the frame 14 is assembled, the two short pipes 1412 are first assembled and fixed with one long pipe 1411, then the T-shaped sliders 1451 at the two ends of the reinforcing edge 142 are respectively installed into the frame 141 along the sliding grooves 1413, and finally the other long pipe 1411 is assembled and fixed. The corrugations 1452 arranged on the outer wall of the ferrule 145 can increase the friction force between the ferrule 145 and the reinforcing edge 142, so that the ferrule 145 can be inserted at two ends of the reinforcing edge 142 more tightly, looseness between the ferrule 145 and the reinforcing edge 142 is avoided, and the integrity is stronger.
The corrugations 1452 are arranged in the middle of the ferrule 145, and the outer wall of the other end of the ferrule 145 is a flat surface; a first protective edge 1414 is arranged around the front surface of the frame 141.
The flat surface of the end of the ferrule 145 can serve as a guide, so that the ferrule 145 can be more easily inserted into the end of the reinforcing rim 142, thereby improving the assembling efficiency.
In the transportation and construction process of the integrated wallboard 1, if the panel 11 is collided, the defects of unfilled corners, edge breakage and the like are easy to occur, and the appearance is seriously influenced; set up first safe edge 1414 and can protect panel 11 effectively, first safe edge 1414 plays the guard action when the collision appears in the corner of integrated wallboard 1, and the problem of unfilled corner and collapse limit appears in reducible panel 11, reduces the cost of transportation and construction.
The long pipe 1411, the short pipe 1412, the reinforcing rim 142, the ferrule 145, the support 31 and the adjusting bracket 33 are all made of aluminum alloy.
Adopt the aluminum alloy material can also lighter weight when having better intensity, reducible wallboard 1 is to the load of adjusting part 3, and the surface of aluminum alloy can generate compact oxide layer, is difficult for taking place the corruption.
The technical principle of the present invention is described above with reference to specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without any inventive effort, which would fall within the scope of the present invention.