CN210215983U - Online oiling station of wire rope - Google Patents
Online oiling station of wire rope Download PDFInfo
- Publication number
- CN210215983U CN210215983U CN201920974542.7U CN201920974542U CN210215983U CN 210215983 U CN210215983 U CN 210215983U CN 201920974542 U CN201920974542 U CN 201920974542U CN 210215983 U CN210215983 U CN 210215983U
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- China
- Prior art keywords
- oil
- wire rope
- steel wire
- pipeline
- brush
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 41
- 239000010959 steel Substances 0.000 claims abstract description 41
- 238000011084 recovery Methods 0.000 claims abstract description 21
- 238000005192 partition Methods 0.000 claims abstract description 17
- 238000005507 spraying Methods 0.000 claims abstract description 15
- 238000007790 scraping Methods 0.000 claims abstract description 11
- 244000185238 Lophostemon confertus Species 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 3
- 230000001680 brushing effect Effects 0.000 abstract description 4
- 239000004519 grease Substances 0.000 description 9
- 239000000446 fuel Substances 0.000 description 6
- 239000012535 impurity Substances 0.000 description 6
- 230000002035 prolonged effect Effects 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Coating Apparatus (AREA)
Abstract
The utility model discloses an online oiling device for a steel wire rope, which comprises a shell, wherein an inlet hole and an outlet hole for the steel wire rope to enter and exit are symmetrically arranged on the two sides of the upper end of the shell, a partition plate is arranged in the shell, an oil spraying cavity and an oil wiping cavity are respectively arranged on the two sides of the partition plate, a residual oil collecting barrel is arranged below an oil outlet pipeline in the oil spraying cavity, a plurality of oil guide sheets are obliquely arranged in the residual oil collecting barrel, a recovery pipeline is arranged at the upper end of each oil guide sheet, the recovery pipeline is communicated with an oil tank, and a recovery oil pump is arranged on the recovery; the residual oil treatment pipe is arranged below the oil guide sheet and is connected with an external collecting device through a treatment valve, the partition plate is provided with a threading hole, a plurality of elastic oil scraping sheets are fixedly arranged in the threading hole, and an oil brush is arranged in the oil wiping cavity; the rear steel wire rope passes through the oil brush, and the upper sponge and the lower sponge of the oil brush form a brush body for uniformly brushing oil on the steel wire rope.
Description
Technical Field
The utility model relates to a wire rope technical field, concretely relates to online oiling station of wire rope.
Background
In the production process of the steel wire rope strand, grease is sprayed on all steel wires of the strand, the grease is required to be uniformly sprayed, the oil content required by the elevator steel wire rope is achieved, the lubricating effect of the steel wire rope is improved, the steel wire rope is ensured not to be corroded and broken in the using process, and the service life of the steel wire rope is prolonged.
At present, the adopted steel wire rope is oiled, manual oiling is mostly adopted in small enterprises, and manpower and material resources are wasted; adopt the main equipment among the large-scale enterprise, equipment is expensive, and the wire rope after the oiling has the fat liquoring inequality, and the grease is everywhere the condition.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an online oiling station of wire rope to prior art's defect and not enough.
In order to achieve the above object, the utility model adopts the following technical scheme: the utility model provides an online oiling station of wire rope, includes pay-off, oiling station and the serving device that sets gradually along wire rope's direction of advance, it has the coil wire rope to wind on the pay-off, be provided with the winding motor on the serving device, oiling station carries out the oiling through its inside wire rope, its characterized in that: the oiling device comprises a shell, wherein an inlet hole and an outlet hole for the steel wire rope to enter and exit are symmetrically formed in two sides of the upper end of the shell, a partition plate is arranged in the shell, an oil spraying cavity and an oil wiping cavity are formed in two sides of the partition plate respectively, an oil tank is arranged at the bottom of the oil wiping cavity, an oil inlet pump and an air pump are fixedly connected to the upper end of the oil tank, the air pump is connected with an oil nozzle assembly through a main air outlet pipeline, one end of the oil pump is connected with the oil tank through an oil inlet pipeline, the other end of the oil pump is connected with the oil nozzle assembly through an oil outlet pipeline, the oil outlet pipeline is arranged in a U shape and transversely in the oil spraying cavity, and; the oil spraying cavity is provided with a residual oil collecting barrel below the oil outlet pipeline, a plurality of oil guide sheets are obliquely arranged in the residual oil collecting barrel, the upper ends of the oil guide sheets are provided with a recovery pipeline, the recovery pipeline is communicated with the oil tank, and a recovery oil pump is arranged on the recovery pipeline; a residual oil treatment pipe is arranged below the oil guide sheet and is connected with an external collecting device through a treatment valve, a threading hole is formed in the partition plate, a plurality of elastic oil scraping sheets are fixedly arranged in the threading hole, an oil brush is arranged in the oil wiping cavity and comprises a brush box, and an upper sponge and a lower sponge which are arranged in the brush box; an arc-shaped groove for the steel wire rope to pass through is formed in the lower sponge.
Further, the oil nozzle assembly comprises a plurality of oil nozzles, oil outlet branch pipes and air outlet branch pipes, the oil outlet branch pipes are communicated with an oil outlet pipeline and the oil nozzles, the air outlet branch pipes are communicated with an air outlet main pipe and the oil nozzles, and the air outlet main pipe is communicated with an air pump.
And a plurality of oil nozzles on the oil outlet pipeline are inclined towards the direction of the steel wire rope.
Furthermore, a plurality of the elastic oil scraping sheets are spliced to form an annular structure, and a through hole for a steel wire rope to pass through is formed in the middle of each elastic oil scraping sheet.
Furthermore, the bottom oil collecting tank of the brush box is provided with a discharge pipeline on which a control valve is arranged.
Preferably, the upper sponge is provided with a fixing plate, two sides of the fixing plate are respectively and transversely provided with an electric telescopic rod, the fixing plate moves back and forth along the horizontal direction under the action of the two electric telescopic rods, one end of each electric telescopic rod is fixed on the brush box, and the other end of each electric telescopic rod is fixed on the fixing plate.
Further, a liquid level sensor is further arranged in the residual oil collecting cylinder and used for detecting the oil quantity in the oil tank.
Furthermore, the inlet hole, the threading hole and the outlet hole are on the same horizontal straight line.
After the structure is adopted, the utility model discloses beneficial effect does:
the on-line oil coating device of the utility model realizes on-line dynamic oil coating, and has high oil coating efficiency; the dropped oil is recovered through the residual oil collecting barrel, a large amount of impurities are precipitated at the bottom of the residual oil collecting barrel and are discharged through the residual oil treatment pipe, and the recovered oil which basically does not contain the impurities or contains less impurities is recovered into the oil tank through the recovery pipeline and the recovery oil pump, so that resources are saved; meanwhile, a partition plate is arranged in the shell, an oil spraying cavity and an oil wiping cavity are respectively arranged on two sides of the partition plate, oil is sprayed on the surface of the steel wire rope by the oil spraying cavity, and the elastic oil wiping piece scrapes oil for the first time, so that a large amount of grease is prevented from entering the oil wiping cavity, and the service life of the oil brush is prolonged; the rear steel wire rope passes through the oil brush, and the upper sponge and the lower sponge of the oil brush form a brush body for uniformly brushing the steel wire rope.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the oil brush of the present invention;
fig. 3 is a schematic structural view of the elastic oil scraping sheet of the present invention.
Description of reference numerals:
1. a housing; 2. a partition plate; 3. an oil spraying cavity; 4. an oil wiping cavity; 5. an oil pump; 6. an air pump; 7. an oil outlet pipeline; 8. an oil jet assembly; 81. an oil jet; 82. an air outlet branch pipe; 83. an oil outlet branch pipe; 9. a residual oil collection cylinder; 10. an oil guide sheet; 11. a recovery oil pump; 12. an elastic oil scraping sheet; 13. oil brushing; 131. applying sponge; 132. discharging sponge; 133. a hollowed-out plate; 134. an arc-shaped groove; 135. an oil sump; 14. a wire rope; 15. a gas outlet header pipe; 16. and an oil tank.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and the following detailed description. It should be understood that the detailed description and specific examples, while indicating the invention, are given by way of illustration only.
Referring to fig. 1-2, an on-line oiling device for a steel wire rope comprises a wire releasing device, an oiling device and a rope winding device which are sequentially arranged along the advancing direction of a steel wire rope 14, wherein a steel wire rope is wound on the wire releasing device, a winding motor is arranged on the rope winding device, the oiling device is used for oiling the steel wire rope 14 passing through the oiling device, the oiling device comprises a shell 1, an inlet hole and an outlet hole for the steel wire rope 14 to enter and exit are symmetrically arranged on two sides of the upper end of the shell 1, a partition plate 2 is arranged in the shell 1, an oil spraying cavity 3 and an oil wiping cavity 4 are respectively arranged on two sides of the partition plate 2, an oil tank 16 is arranged at the bottom of the oil wiping cavity 3, an oil filling hole is arranged on the oil tank 16, the oil tank 16 can pass through the oil filling hole, a detachable structure is arranged on the front end surface of the shell 1 to facilitate later maintenance, an oil, the air pump 6 is connected with the oil spray nozzle assembly 8 through a main air outlet pipeline 15, one end of the oil pump is connected with an oil tank 16 through an oil inlet pipeline, the other end of the oil pump is connected with the oil spray nozzle assembly 8 through an oil outlet pipeline 7, the oil outlet pipeline 7 is arranged in the oil spray cavity 3 in a U shape and transversely, the oil outlet pipeline 7 is feasible, the oil outlet pipeline 7 is fixedly arranged in the oil spray cavity 3 through a support, and the steel wire rope 14 is arranged above the oil outlet pipeline 7 and on a central line of the U-shaped structure of the oil outlet pipeline 7; a residual oil collecting barrel 9 is arranged below the oil outlet pipeline 7 of the oil spraying cavity 3, a plurality of oil guide sheets 10 are obliquely arranged in the residual oil collecting barrel 9, the oil guide sheets 10 are feasible, the oil guide sheets 10 are fixed in the residual oil collecting barrel 9 through a support, a recovery pipeline is arranged at the upper end of each oil guide sheet 10, the recovery pipeline is communicated with an oil tank, and a recovery oil pump 11 is arranged on the recovery pipeline; a residual oil treatment pipe is arranged below the oil guide sheet 10 and is connected with an external collecting device through a treatment valve, a threading hole is formed in the partition plate 2, a plurality of elastic oil scraping sheets 12 are fixedly arranged in the threading hole, the elastic oil scraping sheets 12 are arranged, a large amount of grease can be prevented from entering the oil wiping cavity 4, the service life of the oil brush can be prolonged, an oil brush 13 is fixedly arranged in the oil wiping cavity 4 through bolts, and the oil brush 13 comprises a brush box, and an upper sponge 131 and a lower sponge 132 which are arranged in the brush box; the upper sponge 131 is arranged at the upper end inside the upper brush box, the lower sponge 132 is fixed in the brush box through a hollow plate 133, and the lower sponge 132 is provided with an arc-shaped groove 134 for the steel wire rope 14 to pass through; the dropped oil is recovered through the residual oil collecting barrel, a large amount of impurities are precipitated at the bottom of the residual oil collecting barrel and are discharged through the residual oil treatment pipe, and the recovered oil which basically does not contain the impurities or contains less impurities is recovered into the oil tank through the recovery pipeline and the recovery oil pump, so that resources are saved; meanwhile, a partition plate 2 is arranged in the shell 1, an oil spraying cavity 3 and an oil wiping cavity 4 are respectively arranged on two sides of the partition plate 2, oil is sprayed on the surface of the steel wire rope 14 by the oil spraying cavity 3, and oil is wiped by the elastic oil wiping piece 12 for the first time, so that a large amount of grease is prevented from entering the oil wiping cavity, and the service life of the oil brush is prolonged; the rear steel wire rope 14 passes through the oil brush 13, the upper sponge 131 and the lower sponge 132 of the oil brush 13 form a brush body for uniformly brushing the steel wire rope 14, and the oiling device is high in working efficiency and simple in structure.
In a further embodiment, the fuel injector assembly 8 includes a plurality of fuel injectors 81, an oil outlet branch pipe 83 and an air outlet branch pipe 82, the oil outlet branch pipe 83 communicates with the oil outlet pipe 83 and the fuel injectors 81, the air outlet branch pipe 82 communicates with the air outlet header 15 and the fuel injectors 81, and the air outlet header 15 communicates with the air pump.
Wherein, the plurality of oil nozzles 81 on the oil outlet pipeline 7 are all inclined towards the direction of the steel wire rope 14.
In a further embodiment, referring to fig. 3, a plurality of the elastic wiper blades 12 are spliced to form a ring structure, and a through hole for a steel cable 14 to pass through is formed in the middle of the plurality of the elastic wiper blades 12.
The bottom of the oil collecting groove 135 of the brush box and the bottom of the oil collecting groove 135 are provided with a discharge pipeline, and a control valve is arranged on the discharge pipeline; the oil in the oil collecting tank can be discharged by opening the control valve.
Preferably, the upper sponge 131 is provided with a fixing plate, two sides of the fixing plate are respectively and transversely provided with an electric telescopic rod, the fixing plate moves back and forth along the horizontal direction under the action of the two electric telescopic rods, one end of each electric telescopic rod is fixed on the brush box, and the other end of each electric telescopic rod is fixed on the fixing plate.
In a further embodiment, a liquid level sensor is further arranged in the residual oil collecting cylinder 9 and used for detecting the oil amount in the oil tank.
In a further embodiment, the inlet hole, the threading hole and the outlet hole are in the same horizontal straight line.
The utility model discloses in, under the drive of the coiling motor of serving device, wire rope 14 is on the roller of serving device is convoluteed along the horizontal direction, when passing oiling station, a plurality of fuel sprayer 81 of a plurality of fuel sprayer subassembly 8 among the oiling station are to wire rope 14 blowout fog oil, when wire rope 14 passes elasticity frizing piece 12, scrape unnecessary grease on the wire rope down, and in getting into the residual oil collecting vessel along shells inner wall, when wire rope 14 passes the oil brush, go up sponge 131 and lower sponge 132 and scrape unnecessary grease and open, prevent that the grease from dripping in the production interval.
The above description is only for the purpose of illustrating the technical solutions of the present invention and not for the purpose of limiting the same, and other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solutions of the present invention.
Claims (8)
1. The utility model provides an online oiling station of wire rope, includes pay-off, oiling station and the serving device that sets gradually along wire rope's direction of advance, it has the coil wire rope to wind on the pay-off, be provided with the winding motor on the serving device, oiling station carries out the oiling through its inside wire rope, its characterized in that: the oiling device comprises a shell, wherein an inlet hole and an outlet hole for the steel wire rope to enter and exit are symmetrically formed in two sides of the upper end of the shell, a partition plate is arranged in the shell, an oil spraying cavity and an oil wiping cavity are formed in two sides of the partition plate respectively, an oil tank is arranged at the bottom of the oil wiping cavity, an oil inlet pump and an air pump are fixedly connected to the upper end of the oil tank, the air pump is connected with an oil nozzle assembly through a main air outlet pipeline, one end of the oil pump is connected with the oil tank through an oil inlet pipeline, the other end of the oil pump is connected with the oil nozzle assembly through an oil outlet pipeline, the oil outlet pipeline is arranged in a U shape and transversely in the oil spraying cavity, and; the oil spraying cavity is provided with a residual oil collecting barrel below the oil outlet pipeline, a plurality of oil guide sheets are obliquely arranged in the residual oil collecting barrel, the upper ends of the oil guide sheets are provided with a recovery pipeline, the recovery pipeline is communicated with the oil tank, and a recovery oil pump is arranged on the recovery pipeline; a residual oil treatment pipe is arranged below the oil guide sheet and is connected with an external collecting device through a treatment valve, a threading hole is formed in the partition plate, a plurality of elastic oil scraping sheets are fixedly arranged in the threading hole, an oil brush is arranged in the oil wiping cavity and comprises a brush box, and an upper sponge and a lower sponge which are arranged in the brush box; an arc-shaped groove for the steel wire rope to pass through is formed in the lower sponge.
2. The on-line oiling device for the steel wire rope according to claim 1 is characterized in that: the oil spray nozzle assembly comprises a plurality of oil spray nozzles, oil outlet branch pipes and air outlet branch pipes, the oil outlet branch pipes are communicated with an oil outlet pipeline and the oil spray nozzles, the air outlet branch pipes are communicated with an air outlet main pipe and the oil spray nozzles, and the air outlet main pipe is communicated with an air pump.
3. The on-line oiling device for the steel wire rope according to claim 2 is characterized in that: and a plurality of oil nozzles on the oil outlet pipeline are inclined towards the direction of the steel wire rope.
4. The on-line oiling device for the steel wire rope according to claim 1 is characterized in that: a plurality of the elastic oil scraping sheets are spliced to form an annular structure, and a through hole for a steel wire rope to pass through is formed in the middle of each elastic oil scraping sheet.
5. The on-line oiling device for the steel wire rope according to claim 1 is characterized in that: the bottom oil collecting tank of the brush box, the bottom of the oil collecting tank is provided with a discharge pipeline, and the discharge pipeline is provided with a control valve.
6. The on-line oiling device for the steel wire rope according to claim 1 is characterized in that: the upper sponge is provided with a fixing plate, two sides of the fixing plate are respectively and transversely provided with an electric telescopic rod, the fixing plate moves back and forth along the horizontal direction under the action of the two electric telescopic rods, one end of each electric telescopic rod is fixed on the brush box, and the other end of each electric telescopic rod is fixed on the fixing plate.
7. The on-line oiling device for the steel wire rope according to claim 1 is characterized in that: and a liquid level sensor is also arranged in the residual oil collecting cylinder and used for detecting the oil mass in the oil tank.
8. The on-line oiling device for the steel wire rope according to claim 1 is characterized in that: the inlet hole, the threading hole and the outlet hole are on the same horizontal straight line.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201920974542.7U CN210215983U (en) | 2019-06-26 | 2019-06-26 | Online oiling station of wire rope |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201920974542.7U CN210215983U (en) | 2019-06-26 | 2019-06-26 | Online oiling station of wire rope |
Publications (1)
Publication Number | Publication Date |
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CN210215983U true CN210215983U (en) | 2020-03-31 |
Family
ID=69934258
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201920974542.7U Expired - Fee Related CN210215983U (en) | 2019-06-26 | 2019-06-26 | Online oiling station of wire rope |
Country Status (1)
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CN (1) | CN210215983U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112923224A (en) * | 2021-02-07 | 2021-06-08 | 广东韶钢松山股份有限公司 | Automatic oiling and lubricating equipment for steel wire rope |
CN114659014A (en) * | 2022-03-30 | 2022-06-24 | 广东韶钢松山股份有限公司 | Crane steel wire rope oiling device and method |
-
2019
- 2019-06-26 CN CN201920974542.7U patent/CN210215983U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112923224A (en) * | 2021-02-07 | 2021-06-08 | 广东韶钢松山股份有限公司 | Automatic oiling and lubricating equipment for steel wire rope |
CN114659014A (en) * | 2022-03-30 | 2022-06-24 | 广东韶钢松山股份有限公司 | Crane steel wire rope oiling device and method |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200331 |