CN2102145U - High-efficiency energy-saving distillation equipment - Google Patents

Abstract

The utility model relates to a high-efficiency energy-saving distillation device which is composed of a water heater, a distillation retort, the surge chamber of a cooling apparatus, a serpentine pipe, a drying tank for residual heat, etc. The high-efficiency energy-saving distillation device is characterized in that the top of the water heater is provided with chimneys communicated with residual heat chambers at the periphery of a boiler body. The boiler body is used as a heating surface with residual heat, which can enhance utilization heat rate and can play the action of thermal insulation and smoke prevention and dust control. The residual heat can be recovered and utilized through two stages. The two-stage smoke prevention and dust control can reach or exceed the requirement of China environment-protecting standard. Compared with a conventional distillation apparatus, time can be saved by 50%, energy can be saved by more than 50%, the distillation quantity can be adjusted, and oil yield can be improved by 10-50%. The water heater and the distillation retort are connected. The utility model is a structure of a vertical boiler and is suitable for distilling various perfumes and wine, boiling water, etc.

Description

High-efficiency energy-saving distillation equipment

The utility model relates to a kind of distillation equipment, particularly a kind of energy-efficient complete equipment that is distilled into.

Usually the distillation utensil respectively is an one with steaming rice steamer, such as being to pass to steaming rice steamer (steam in the rice steamer and put required distillation into) with a feed channel connection again after boiler is obtained steam, carries out refrigerated separation afterwards, like this, device structure complexity, floor space are big, the cost height, and hot interest rate is low.Also there are some homemade, promptly directly distill with putting steamer on the kitchen range, but defective such as it is high also to exist power consumption, and efficient is low, and oil yield is low.

The purpose of this utility model is to provide a kind of steam generation gas (water heater or stove) and steams rice steamer be connected as a single entity (vertical boiler structure), compare energy-conservation more than 50% (heat utilization efficiency is up to more than 90%) with the routine distillation, save time 50%, oil yield exceeds 10～50%, manufacturing, installation, operation, easy to use are saved raw material, retortable sesame oil, steamed rice, heat up water, warm oneself, the energy-efficient complete equipment that is distilled into of the multi-use of UTILIZATION OF VESIDUAL HEAT IN oven dry waste material.

Application principle of the present utility model is such, water heater (steam generator) is pressed the design of boiler form, exhaust outlet is arranged on the top cover, the relief tube caliber is thicker than exhaust outlet on the exhaust outlet outer cover, play the release effect, the steam that the steaming rice steamer comes out (oil, aqueous mixtures) enters the cooler surge chamber through behind the relief tube.In addition, some chimneys arranged on flue and communicate with interlayer waste heat chamber, utilize bar heat shaft as heating face, the raising heat utilization efficiency also plays the smoke abatement and dust control effect, by secondary recovery waste heat, smoke abatement and dust control, meets or exceeds state specified standards.At the hanging basket base plate that steams in the rice steamer numerous air admission hole is arranged, be used to enter the required cooking material of steam distillation, oil gas (water) is emerged from pushing up exhaust outlet, and the relief tube release promptly gets product through cooling, separation again.Available like this Sealed steam cooking, but play the effect of working under the low pressure (or at safety atmospheric pressure), reduced and used the cost that boiler steams pressure.

It is such that structure of the present utility model constitutes:

Fig. 1 looks cutaway view for overall structure master of the present utility model.

Fig. 2 overlooks (A, B, C to) cutaway view for shaft of the present utility model.

Fig. 1, among Fig. 2, brick heat-insulation layer ［ 1 ］, interlayer waste heat chamber ［ 2 ］, shaft ［ 3 ］, water heater fire courage ［ 4 ］, kitchen range door ［ 5 ］, fire tube ［ 6 ］, some chimneys ［ 7 ］, spilling water valve ［ 8 ］, blowoff valve ［ 9 ］, water heater top cover ［ 10 ］, air admission hole ［ 11 ］, stainless steel hanging basket ［ 12 ］, aluminium sheet lining ［ 13 ］, loading and unloading material adpting flange ［ 14 ］, loading and unloading material lids ［ 15 ］, exhaust outlet ［ 16 ］, release pipeline ［ 17 ］, loading and unloading material adpting flange ［ 18 ］, breather pipe ［ 19 ］, sub-air chamber ［ 20 ］, radiating tube ［ 21 ］, cooler surge chamber ［ 22 ］, coiled pipe ［ 23 ］, profit outlet ［ 24 ］, blast pipe ［ 25 ］, water intaking valve ［ 26 ］, water level meter ［ 27 ］, blowoff valve ［ 28 ］, waste heat drying pool ［ 29 ］, chimney ［ 30 ］, outlet valve ［ 31 ］, loading and unloading material screw ［ 32 ］, cooling pond ［ 33 ］.

With reference to Fig. 1, Fig. 2, brick heat-insulation layer ［ 1 ］ is around shaft ［ 3 ］ cylindrical, and and cylindrical between be built into common brick or insulation material after reserving the interlayer gap.Interlayer waste heat chamber ［ 2 ］ is around the circle external diameter becomes 10:30 with down round external diameter the gradient tower shape of going up of shaft ［ 3 ］, heat-insulation layer ［ 1 ］.Interlayer waste heat chamber ［ 2 ］ is around the space between shaft ［ 3 ］ cylindrical and the heat-insulation layer.Shaft ［ 3 ］ bends welding with steel plate or other metallic plate, or gives and make cylindrical shape, and seal the bottom surface, and fiery courage ［ 4 ］ is welded on the bottom surface, but the middle part of fiery courage ［ 4 ］ and shaft ［ 3 ］ has the hole that stove mirror (bridge) is installed.The round earflaps that flanging is arranged suitable for reading has the hole of joint bolt on the ear, be unthreaded hole or screw, decides on loading and unloading material lid ［ 15 ］ situation.Both sides are equipped with self-control or commercially available outlet valve ［ 31 ］, water intaking valve ［ 26 ］, spilling water valve ［ 8 ］, blowoff valve ［ 9 ］, water level meter ［ 27 ］, blowoff valve ［ 28 ］, at the side of corresponding site, the hole of or some chimneys ［ 7 ］ is installed in addition.Water heater fire courage ［ 4 ］ is bent into steel plate or metallic plate, or give make cylindrical, have the hole of pressing isosceles triangle or intersecting in length and breadth that fire tube ［ 6 ］ is installed on the face of cylinder, Yi Tagai is arranged on the top, the tower lid has the hole with chimney ［ 7 ］ welding, and the waste hot air in the fiery courage ［ 4 ］ is emerged after chimney ［ 7 ］ enters metal waste heat chamber ［ 2 ］ from pushing up the tower lid.Fire tube ［ 6 ］ is made the pipe bar of toroidal with steel plate or other metal plate coils, and the pipe bar is by isosceles triangle being arranged on the fiery courage ［ 4 ］ by rows, also can be on fiery courage ［ 4 ］ by longitudinal and transverse cross arrangement, and be to be welded on fiery courage ［ 4 ］ to give on the installing hole of holding successfully earlier.Kitchen range door ［ 5 ］ is cut with metallic plate and is made, and is loaded on fiery courage ［ 4 ］ bottom with the form of loose-leaf, hasp.Chimney ［ 7 ］ is made with metal plate coils, is loaded on shaft ［ 3 ］ side and gives on the installing hole of holding successfully earlier.Spilling water valve ［ 8 ］, blowoff valve ［ 9 ］, water intaking valve ［ 26 ］, blowoff valve ［ 28 ］ outlet valve ［ 31 ］ are with commercially available finished product or self-control.Water heater top cover ［ 10 ］ is with steel plate or other metallic plate, by common pot cover form, be welded on every side on the inner round wall of shaft ［ 3 ］ middle part, capping has the hole of one or more blast pipe, blast pipe ［ 25 ］ with metal plate coils make and welded and installed on this hole, the gas outlet of blast pipe is crooked head, and top, blast pipe ［ 25 ］ top is near air admission hole ［ 11 ］.Hanging basket ［ 12 ］ is made with stainless-steel roll, and base plate has steam vent more than ［ 11 ］ one, and side circle external diameter nestles up lining ［ 13 ］, and lining ［ 23 ］ is riveted tightly on shaft ［ 3 ］ inwall with rivet.There is the round earflaps of flanging the hanging basket top, and the circle ear-hang is on shaft ［ 3 ］ cylindrical ear.Lining ［ 13 ］ is rolled into aluminium sheet, manufactures by circle and hanging basket ［ 12 ］ cylindrical in the shaft ［ 3 ］, and lining ［ 13 ］ is fixed tightly on the interior circle of shaft ［ 3 ］ with rivet.Loading and unloading material lids ［ 15 ］ are common pot cover shape inclined-planes, and the lower edge is an outward flanging circle earflaps, and earflaps and shaft ［ 3 ］ earflaps suitable for reading relevant position has mounting screw ［ 32 ］ screw or unthreaded hole.Loading and unloading material screws ［ 32 ］ are with commercially available or self-control, are used for lid ［ 15 ］ and tighten up when the loading and unloading material or separate.Exhaust outlet ［ 16 ］ is contained in the top of lid ［ 15 ］ and is communicated in the lid and hanging basket ［ 12 ］, be used for oil gas, water from emerging here, relief tube ［ 17 ］ is thicker than exhaust outlet ［ 16 ］, cover in exhaust outlet ［ 16 ］ cylindrical, be welded on lid ［ 15 ］ top exterior walls, exhaust outlet ［ 16 ］, relief tube ［ 17 ］ all roll with steel plate or other metallic plate and are welded, and have flange ［ 18 ］ to connect between one end and the relief tube ［ 17 ］, and the other end is connected with cooler surge chamber ［ 22 ］.Surge chamber ［ 22 ］ the inside also has the radiating tube of connecting up and down ［ 21 ］, and radiating tube ［ 21 ］ is distributed on the periphery of sub-air chamber ［ 20 ］, and surge chamber ［ 22 ］ bottom is the inclined-plane of conical bottom, and inclined-plane pointed tip through hole also welds in coiled pipe ［ 23 ］.The cooling pond ［ 33 ］ that make with brick or metallic plate surge chamber ［ 22 ］ and coiled pipe ［ 23 ］ outside.The oil gas, the water surface that flow out from coiled pipe ［ 23 ］ draw finished product to the separator separation again.Shaft ［ 3 ］ drying pool ［ 29 ］ that has surplus heat behind, base plate are with other metallic plate of steel plate, and wall brick one-tenth in limit covers and makes with plank.Waste residue leaf after the waste heat oven dry distillation, waste heat drying pool ［ 29 ］ is communicated with interlayer waste heat chamber ［ 2 ］, also and chimney ［ 30 ］ lead to chimney ［ 30 ］ usefulness tile, brick or metal tube.

When fitting operation used, with a brick round platform base, by this water heater shaft ［ 3 ］, fiery courage ［ 4 ］ bottom surface, heat-insulation layer ［ 1 ］ bed-plate dimension manufactured.In the middle of the stylobate grate is arranged, the hollow space of water heater moderate heat courage ［ 4 ］ aligns grate, and there is a cleaning door stylobate front, and grate is communicated with cleaning door, and this cooking material places hanging basket ［ 12 ］ lining, uses screw ［ 32 ］ to tighten lid ［ 15 ］ on shaft ［ 3 ］ afterwards.With flange ［ 18 ］ pipe ［ 19 ］, relief tube ［ 17 ］ are connected firmly.Cooler surge chamber ［ 22 ］ places in the cooling pond, outlet ［ 24 ］ is connected with separator, opens valve ［ 26 ］ and intakes to water heater, and cold water is filled in the cooling pond, waste heat drying pool ［ 29 ］ is also piled the slag leaf, at this moment adds fuel from kitchen range door ［ 5 ］ and can carry out normal boiling.

Advantage of the present utility model: make, install, simple, safety in production is used in operation, function is many, high speed cooking, heat utilization efficiency height, the oil yield height steams rice steamer and water heater (steam generator), cooling buffering, separates to be linked to be the complete Distallation systm of a cover, take up an area and lack, can play the boiler effect. Utilize waste heat shaft as heating face, improve heat utilization efficiency and the thermal efficiency. Also play smoke abatement and dust control and insulation effect. By the secondary recovery UTILIZATION OF VESIDUAL HEAT IN, secondary smoke abatement and dust control has met and exceeded the environmental protection index standard of national regulation.

Claims (5)

1, a kind of energy-efficient complete equipment that is distilled into, by water heater, distillation, cooling, part such as waste heat drying is formed, it is characterized in that water heater and steaming rice steamer are linked as a vertical boiler structure, the distillation profit comes out from exhaust outlet, by entering the cooling surge chamber after the release, lead to the separator separation from coiled pipe again and promptly get product, in addition, the waste heat flue gas escapes and enter interlayer waste heat chamber from some chimneys, around shaft, further heat shaft, utilize waste heat that shaft is made heating face, improve heat utilization efficiency, play insulation and smoke abatement and dust control effect simultaneously, because the waste heat drying pool communicates with interlayer waste heat chamber, the waste heat flue gas enters drying pool fuel is made in the waste residue leaf oven dry after distilling.

2, according to the described energy-efficient complete equipment that is distilled into of claim 1, it is characterized in that water heater comprises fire tube ［ 6 ］, fire courage ［ 4 ］, some chimneys ［ 7 ］, shaft ［ 3 ］, top cover ［ 10 ］, blast pipe ［ 25 ］, distillation comprises stainless steel hanging basket ［ 12 ］, aluminium insert ［ 13 ］, adpting flange ［ 14 ］, loading and unloading material lids ［ 15 ］, exhaust outlet ［ 16 ］, release pipeline ［ 17 ］, cooling segment comprises sub-air chamber ［ 20 ］, cooling surge chamber ［ 22 ］, coiled pipe parts such as ［ 23 ］

3, according to the described energy-efficient complete equipment that is distilled into of claim 1, it is characterized in that fire tube ［ 6 ］ is to arrange by isosceles triangle between by rows, or cross modal is arranged in length and breadth, be connected on the fiery courage ［ 4 ］, recirculated water carries out heat exchange from fiery courage ［ 4 ］ outer wall by fire tube ［ 6 ］, some chimneys ［ 7 ］ are positioned on fiery courage ［ 4 ］ top, be welded on the shaft ［ 3 ］, shaft ［ 3 ］ is surrounded on the water capacity that the outer width between it of fiery courage ［ 4 ］ is water heater, also and reserve interlayer between the brick heat-insulation layer ［ 1 ］ as interlayer waste heat chamber ［ 2 ］, brick heat-insulation layer ［ 1 ］, shaft ［ 3 ］ profile is up-small and down-big tower shape, justify external diameter above and can be 10, justify external diameter below and be 30 gradient, pipe ［ 6 ］, stove ［ 4 ］, shaft ［ 3 ］, chimney ［ 7 ］, fire door ［ 5 ］ top cover ［ 10 ］, blast pipe ［ 25 ］ is steel plate or other metallic plate, waste heat drying pool ［ 29 ］ and interlayer waste heat chamber ［ 2 ］, chimney ［ 30 ］ is connected, waste heat drying pool ［ 29 ］ base plate metallic plate, the limit wall is with brick, lid is made with plank or other material, chimney ［ 30 ］ is tile or metal tube, between fire courage ［ 4 ］ top ramp and the chimney ［ 7 ］ segment distance is arranged, but also be the inclined-plane form, blast pipe ［ 25 ］ has one or more, be welded on top cover ［ 10 ］ inclined-plane, the crooked head of blast pipe, fire courage ［ 4 ］ below shove charge door ［ 5 ］, base plate is done with steel plate in the bottom surface between fiery courage ［ 4 ］ and the shaft ［ 3 ］, fiery courage ［ 4 ］, the empty end, is as fire box in the ring circle

4, according to the described energy-efficient complete equipment that is distilled into of claim 1, it is characterized in that the more than one air admission hole ［ 11 ］ at the bottom of the basket of stainless steel hanging basket ［ 12 ］, hanging basket cylindrical and circle earflaps are by between shaft ［ 3 ］ and the threading hanging basket ［ 12 ］ aluminium insert ［ 13 ］ being arranged

5, according to the described energy-efficient complete equipment that is distilled into of claim 1, it is characterized in that on material lid ［ 15 ］ top exhaust outlet ［ 16 ］ outside being arranged is relief tube ［ 17 ］, breather pipe ［ 19 ］ is connected with relief tube ［ 17 ］, the other end leads to into cooler surge chamber ［ 22 ］, there is radiating tube ［ 21 ］ surge chamber ［ 22 ］ the inside, coiled pipe ［ 23 ］ is welded in surge chamber ［ 22 ］ bottom surface, and material lid ［ 15 ］ relief tube ［ 17 ］ trachea ［ 19 ］ radiating tube ［ 21 ］ coiled pipe ［ 23 ］ surge chamber ［ 22 ］ is with steel plate or other metallic plate.

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