CN210209903U - Wire oxide layer removing device - Google Patents
Wire oxide layer removing device Download PDFInfo
- Publication number
- CN210209903U CN210209903U CN201921118101.3U CN201921118101U CN210209903U CN 210209903 U CN210209903 U CN 210209903U CN 201921118101 U CN201921118101 U CN 201921118101U CN 210209903 U CN210209903 U CN 210209903U
- Authority
- CN
- China
- Prior art keywords
- roller
- fixing pipe
- oxide layer
- fixed
- roller brush
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004020 conductor Substances 0.000 claims abstract description 24
- 239000012459 cleaning agent Substances 0.000 claims description 26
- 239000007788 liquid Substances 0.000 claims description 12
- 238000007790 scraping Methods 0.000 claims description 12
- 239000002699 waste material Substances 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 description 4
- 238000002788 crimping Methods 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910000464 lead oxide Inorganic materials 0.000 description 1
- RYZCLUQMCYZBJQ-UHFFFAOYSA-H lead(2+);dicarbonate;dihydroxide Chemical compound [OH-].[OH-].[Pb+2].[Pb+2].[Pb+2].[O-]C([O-])=O.[O-]C([O-])=O RYZCLUQMCYZBJQ-UHFFFAOYSA-H 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- RSMUVYRMZCOLBH-UHFFFAOYSA-N metsulfuron methyl Chemical compound COC(=O)C1=CC=CC=C1S(=O)(=O)NC(=O)NC1=NC(C)=NC(OC)=N1 RSMUVYRMZCOLBH-UHFFFAOYSA-N 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 1
- 239000013044 pipe cleaning agent Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000036319 strand breaking Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010301 surface-oxidation reaction Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Landscapes
- Cleaning In General (AREA)
Abstract
The utility model discloses a wire oxide layer clearing device, its characterized in that: comprises a bracket, a roller and a conductor fixing ring which are fixedly arranged on the bracket; a rotatable roller brush fixing pipe is arranged in the roller through a bearing and is connected with a driving device, an axial strip-shaped opening is arranged on the roller brush fixing pipe, and bristles of the brush are fixed on the strip-shaped opening inwards; the conductor to be processed is inserted into the roller brush fixing tube and is fixed by the conductor fixing ring. The beneficial effects of the utility model are that, this wire oxide layer clearing device, simple structure, convenient to use cooperate wire oxide layer cleaner to use, can effectively clear away the oxide layer on old wire surface.
Description
Technical Field
The invention relates to the technical field of power transmission line processing devices, in particular to a device for removing an oxide layer of a conducting wire.
Background
The transmission line lead is exposed in the field and suffers from the corrosion of sunshine, rain, wind dust condensation and chemical active gas for a long time, so that the contact surface of the metal conductor is seriously rusted and oxidized, and the surface oxidation of the old transmission line lead is more serious.
In the construction process of the prior art, the traditional method for treating the old lead oxide layer comprises the following steps: the surface ash and black material (alumina) were brushed off with a wire brush until silver-white aluminum was exposed. The operation process is time-consuming and labor-consuming, the labor intensity is high, the operation time is long, and the dust and the black in the gap between the wires are not easy to remove. Particularly in the operation of 'new pipe pressing old wire' such as strand breaking, cutting, reconnection of a lead, strain clamp crimping and the like, the oxide layer is not thoroughly removed, so that aluminum cannot penetrate into a gap of the lead to form friction force, the crimping is not firm, meanwhile, the resistance of the crimping part is increased, and the wire is easy to cause serious overheating and high temperature and even wire breakage accidents after long-time operation; excessive force can lead to the aluminium strand cross-section loss too big, and the wire diameter undersize, and behind the unmatched or joint hydraulic pressure of crimping pipe model, the wire hydraulic pressure pipe holds the power inadequately, takes place the broken string accident under the effect of wire tension and other stresses.
Disclosure of Invention
The invention provides the wire oxidation layer cleaning device which is simple in structure and convenient to use, and aims to make up for the defects of the prior art.
The invention is realized by the following technical scheme:
the invention discloses a wire oxide layer removing device, which is characterized in that: comprises a bracket, a roller and a conductor fixing ring which are fixedly arranged on the bracket; a rotatable roller brush fixing pipe is mounted in the roller through a bearing, one end of the roller brush fixing pipe is connected with a driving device, an axial strip-shaped opening is formed in the roller brush fixing pipe, and bristles of a brush are fixed on the strip-shaped opening inwards; the other end of the roller brush fixing pipe corresponds to an inlet of the end part of the roller; the conductor to be processed is inserted into the roller brush fixing pipe from the inlet of the end part of the roller and is fixed by the conductor fixing ring.
The roller brush fixing pipe is provided with a large number of cleaning agent inlet openings, the roller brush fixing pipe is further fixed with a scraper, when the roller brush fixing pipe rotates, the scraper is used for scraping the cleaning agent in the roller, and the cleaning agent enters the roller brush fixing pipe through the cleaning agent inlet openings.
A driving device connected with the roller brush fixing pipe adopts a crank, and the crank is positioned at one end outside the roller; or the driving device connected with the roller brush fixing pipe adopts a motor, a rotating shaft of the motor is connected with the roller brush fixing pipe, and the motor is fixed on the bracket.
A plurality of hairbrush fixing bolts are welded on the roller hairbrush fixing pipe, upper nuts and lower nuts are installed on the hairbrush fixing bolts, the hairbrush is fixed on the roller hairbrush fixing pipe, and the length of bristles penetrating into the pipe is adjusted; 2-4 scraping plates are fixed on the roller hairbrush fixing pipe, the scraping plates are uniformly distributed on the circumferential surface of the roller hairbrush fixing pipe, and the long strip opening is positioned between every two adjacent scraping plates.
The bracket is provided with a level gauge for leveling the roller, so that the cleaning agent is uniformly distributed in the length direction in the roller.
The conductor fixing ring comprises two half hoops which are hinged together, wherein one half hoop is fixed on the support, the two half hoop supports are provided with buckles, and the two half hoops are locked through the buckles, so that the to-be-processed conductor is locked.
There is the viewing aperture on cylinder upper portion, and it has the cylinder protecgulum to articulate on the viewing aperture, and cylinder protecgulum edge is fixed with joint strip (through the fix with screw), installs the protecgulum buckle between cylinder protecgulum and the viewing aperture and locks.
There is the waste liquid export cylinder bottom, and the waste liquid export is covered tightly with the rubber buffer, is equipped with the cleaner on cylinder upper portion or the cylinder protecgulum and gets into to fight, and the cleaner gets into to fight and is stamped the lid.
A liquid height indicating pipe is arranged on the roller; the two ends of the scraper are fixed with baffles to prevent the cleaning agent from splashing to the bearings at the two ends of the roller brush fixing pipe.
A tray is fixed at the bottom of the bracket and used for placing tools or conductors to be processed; a semi-arc-shaped fixing plate is fixed on the bracket through bolts, and the roller is fixed with the fixing plate through screws.
The brush adopts a brush with steel wire bristles.
The wire oxide layer cleaning device has the beneficial effects that the wire oxide layer cleaning device is simple in structure and convenient to use, and can effectively clean the oxide layer on the surface of an old wire by being matched with a wire oxide layer cleaning agent. The work is time-saving and labor-saving, the labor intensity is reduced, and the work efficiency is improved. The cleaning agent can effectively remove dust and black powder in gaps of the wires, and can thoroughly remove an oxide layer on the surface of the old wires.
The present invention can be applied to processing various types of wires (LGJ-400/50 and below); the distance between the hairbrushes in the roller hairbrush fixing pipe can be changed by adjusting the upper nut and the lower nut of the hairbrush fixing bolt on the roller hairbrush fixing pipe without changing the hairbrush, so that the hairbrush fixing pipe can be suitable for overhead conductors with various diameters.
Drawings
FIG. 1 is an external schematic view of the present invention. FIG. 2 is an internal schematic view of the present invention. Fig. 3 is a schematic cross-sectional view of the present invention.
In the figure: 1. the device comprises a support, 2, a roller, 3, a crank, 4, a tray, 5, a level, 6, a cleaning agent entering hopper, 7, a roller front cover (an observation mounting opening), 8, a front cover buckle, 9, a lead fixing clamping ring, 10, a waste liquid outlet (a cleaning agent and the like), 11, a liquid height indicating pipe, 12, a baffle, 13, a brush, 14, a brush fixing screw, 15, a roller brush fixing pipe, 16, a fixing pipe cleaning agent inlet opening, 17, a scraper, 18, a strip-shaped opening, 19, a fixing plate, 20, a buckle, 21 upper nuts and 22 lower nuts.
Detailed Description
The attached drawing is an embodiment of the invention.
The device for removing the oxide layer of the lead comprises a bracket 1, a roller 2 and a conductor fixing ring 3, wherein the roller 2 and the conductor fixing ring are fixedly arranged on the bracket; a rotary roller brush fixing pipe 15 is arranged in the roller through a bearing, one end of the roller brush fixing pipe is connected with a driving device, an axial strip opening 18 is arranged on the roller brush fixing pipe, and bristles of a brush 13 are fixed on the strip opening inwards; the other end of the roller brush fixing pipe corresponds to an inlet of the end part of the roller; the conductor to be processed is inserted into the roller brush fixing pipe from the inlet of the end part of the roller and is fixed by the conductor fixing ring.
The roller brush fixing pipe is provided with a large number of cleaning agent inlet ports 16, the roller brush fixing pipe is further fixed with a scraper 17, when the roller brush fixing pipe rotates, the scraper is used for scraping the cleaning agent in the roller, and the cleaning agent enters the roller brush fixing pipe through the cleaning agent inlet ports.
A driving device connected with the roller brush fixing pipe adopts a crank 3, and the crank is positioned at one end outside the roller; or the driving device connected with the roller brush fixing pipe adopts a motor, a rotating shaft of the motor is connected with the roller brush fixing pipe, and the motor is fixed on the bracket.
A plurality of brush fixing bolts 14 are welded on the roller brush fixing pipe, upper nuts 21 and lower nuts 22 are mounted on the brush fixing bolts, the brush is fixed on the roller brush fixing pipe, and the length of bristles penetrating into the pipe is adjusted; 2-4 scraping plates are fixed on the roller brush fixing pipe, the scraping plates are uniformly distributed on the circumferential surface of the roller brush fixing pipe, and the strip-shaped opening 18 is positioned between every two adjacent scraping plates.
The bracket is provided with a level gauge 5 which is used for leveling the roller 2 so that the cleaning agent is uniformly distributed in the length direction in the roller.
The conductor fixing ring 9 comprises two half hoops which are hinged together, wherein one half hoop is fixed on the support, the two half hoop supports are provided with buckles 20, and the two half hoops are locked through the buckles, so that the conductor to be processed is locked.
There is the viewing aperture on cylinder upper portion, and it has cylinder protecgulum 7 to articulate on the viewing aperture, and cylinder protecgulum edge is fixed with joint strip (through the fix with screw), installs protecgulum buckle 8 between cylinder protecgulum and the viewing aperture and locks.
There is waste liquid export 10 cylinder bottom, and the waste liquid export is covered tightly with the rubber buffer, is equipped with the cleaner on cylinder upper portion or the cylinder protecgulum and gets into fill 6, and the cleaner gets into to fill and is stamped the lid.
A liquid height indicating pipe 11 is arranged on the roller; the two ends of the scraper are fixed with baffles 12 to prevent the cleaning agent from splashing to the bearings at the two ends of the roller brush fixing pipe.
The bottom of the bracket is fixed with a tray 4 for placing tools or conductors to be processed; a semi-circular arc-shaped fixing plate 19 is fixed on the bracket through bolts, and the roller is fixed with the fixing plate through screws.
The brush adopts a brush with steel wire bristles.
This wire oxide layer clearing device adopts closed cylinder structure, and the all-round washing brush of cylinder built-in utilizes the brush to dip in and gets wire oxide layer cleaner, washs old wire surface oxide layer through rotating the brush.
The liquid level indicating pipe 11 is used for observing the level of the lead cleaning agent poured into the roller;
old wires are inserted into the roller brush fixing pipe 15 through the wire fixing clamping ring 9, and the brushes 13 are inwards fixed on the strip-shaped openings 18 of the fixing pipe of the roller brush fixing pipe 15 and are contacted with the wires inserted into the roller brush fixing pipe 15;
the brush 13 and the scraper 17 are fixed on the roller brush fixing tube 15, the roller brush fixing tube 15 is a round tube, a hole, namely a cleaning agent inlet 16, is formed in the round tube, the roller brush fixing tube 15 is driven to rotate by rotating the crank 3, and the cleaning agent in the roller 2 is scraped by the scraper 17 and enters the roller brush fixing tube 15 through the cleaning agent inlet 16;
the roller brush fixing pipe 15 is provided with 2 × 3 brushes and 3 scrapers, and the brushes and the scrapers are fixed on the roller brush fixing pipe 15 at intervals of 120 degrees.
When the device is used, the end part of the old wire extends into the roller brush fixing pipe 15 of the wire oxidation layer removing device, the old wire is clamped by the wire fixing clamping ring 9, and meanwhile, one person holds the wire by hand to prevent the wire from rotating. The other person rotates the crank to drive the roller brush fixing tube 15 and the brush to rotate, so as to brush off the oxide layer on the conducting wire and wash off the brushed powder by using the cleaning solution.
Claims (10)
1. A wire oxide layer clearing device is characterized in that: comprises a bracket, a roller and a conductor fixing ring which are fixedly arranged on the bracket;
a rotatable roller brush fixing pipe is mounted in the roller through a bearing, one end of the roller brush fixing pipe is connected with a driving device, an axial strip-shaped opening is formed in the roller brush fixing pipe, and bristles of a brush are fixed on the strip-shaped opening inwards; the other end of the roller brush fixing pipe corresponds to an inlet of the end part of the roller;
the conductor to be processed is inserted into the roller brush fixing pipe from the inlet of the end part of the roller and is fixed by the conductor fixing ring.
2. The apparatus for removing a wire oxide layer according to claim 1, wherein: the roller brush fixing pipe is provided with a large number of cleaning agent inlet openings, the roller brush fixing pipe is further fixed with a scraper, when the roller brush fixing pipe rotates, the scraper is used for scraping the cleaning agent in the roller, and the cleaning agent enters the roller brush fixing pipe through the cleaning agent inlet openings.
3. The wire oxide layer removing apparatus according to claim 1 or 2, wherein: a driving device connected with the roller brush fixing pipe adopts a crank, and the crank is positioned at one end outside the roller; or the driving device connected with the roller brush fixing pipe adopts a motor, a rotating shaft of the motor is connected with the roller brush fixing pipe, and the motor is fixed on the bracket.
4. The wire oxide layer removing apparatus according to claim 1 or 2, wherein: a plurality of hairbrush fixing bolts are welded on the roller hairbrush fixing pipe, upper nuts and lower nuts are installed on the hairbrush fixing bolts, the hairbrush is fixed on the roller hairbrush fixing pipe, and the length of bristles penetrating into the pipe is adjusted; 2-4 scraping plates are fixed on the roller hairbrush fixing pipe, the scraping plates are uniformly distributed on the circumferential surface of the roller hairbrush fixing pipe, and the long strip opening is positioned between every two adjacent scraping plates.
5. The wire oxide layer removing apparatus according to claim 1 or 2, wherein: the bracket is provided with a level gauge for leveling the roller, so that the cleaning agent is uniformly distributed in the length direction in the roller.
6. The wire oxide layer removing apparatus according to claim 1 or 2, wherein: the conductor fixing ring comprises two half hoops which are hinged together, wherein one half hoop is fixed on the support, the two half hoop supports are provided with buckles, and the two half hoops are locked through the buckles, so that the to-be-processed conductor is locked.
7. The wire oxide layer removing apparatus according to claim 1 or 2, wherein: there is the viewing aperture on cylinder upper portion, and it has the cylinder protecgulum to articulate on the viewing aperture, and cylinder protecgulum edge is fixed with joint strip, installs the protecgulum buckle between cylinder protecgulum and the viewing aperture and locks.
8. The wire oxide layer removing apparatus according to claim 1 or 2, wherein: there is the waste liquid export cylinder bottom, and the waste liquid export is covered tightly with the rubber buffer, is equipped with the cleaner on cylinder upper portion or the cylinder protecgulum and gets into to fight, and the cleaner gets into to fight and is stamped the lid.
9. The wire oxide layer removing apparatus according to claim 1 or 2, wherein: a liquid height indicating pipe is arranged on the roller; the two ends of the scraper are fixed with baffles to prevent the cleaning agent from splashing to the bearings at the two ends of the roller brush fixing pipe.
10. The wire oxide layer removing apparatus according to claim 1 or 2, wherein: a tray is fixed at the bottom of the bracket and used for placing tools or conductors to be processed; a semi-arc-shaped fixing plate is fixed on the bracket through bolts, and the roller is fixed with the fixing plate through screws.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921118101.3U CN210209903U (en) | 2019-07-17 | 2019-07-17 | Wire oxide layer removing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921118101.3U CN210209903U (en) | 2019-07-17 | 2019-07-17 | Wire oxide layer removing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210209903U true CN210209903U (en) | 2020-03-31 |
Family
ID=69916093
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921118101.3U Active CN210209903U (en) | 2019-07-17 | 2019-07-17 | Wire oxide layer removing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210209903U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110303422A (en) * | 2019-07-17 | 2019-10-08 | 国网山东省电力公司菏泽供电公司 | Conducting wire oxide layer remove device |
-
2019
- 2019-07-17 CN CN201921118101.3U patent/CN210209903U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110303422A (en) * | 2019-07-17 | 2019-10-08 | 国网山东省电力公司菏泽供电公司 | Conducting wire oxide layer remove device |
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