CN210207729U - Card and card reader tester - Google Patents

Card and card reader tester Download PDF

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Publication number
CN210207729U
CN210207729U CN201920939270.7U CN201920939270U CN210207729U CN 210207729 U CN210207729 U CN 210207729U CN 201920939270 U CN201920939270 U CN 201920939270U CN 210207729 U CN210207729 U CN 210207729U
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China
Prior art keywords
tray
card
circulating mechanism
card reader
push rod
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CN201920939270.7U
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Chinese (zh)
Inventor
Yongfeng Song
宋永锋
Jianwen Zhu
朱建文
Weihang Huang
黄蔚航
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GUANGZHOU CENTER AUTOMATION CONTROL TECHNOLOGY Co Ltd
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GUANGZHOU CENTER AUTOMATION CONTROL TECHNOLOGY Co Ltd
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Priority to CN201920939270.7U priority Critical patent/CN210207729U/en
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Abstract

The utility model provides a card and card reader test machine, include: a frame; a card reader tray assembly mounted within the housing; the CCD camera is arranged at the top of the rack, is vertically arranged downwards and is opposite to the tray on the uppermost layer of the left tray up-down circulating mechanism; the card picking robot is arranged on one side of the card reader tray assembly and is in signal connection with the CCD camera; and the storage clamping frame is arranged on the rack and is positioned on one side of the top of the left tray up-down circulating mechanism. The card and card reader testing machine is high in automation degree and powerful in function, and has two work modes of automatic detection of a card and a card reader, the detection efficiency is high, and the detection effect is good.

Description

Card and card reader tester
Technical Field
The utility model relates to a test equipment, concretely relates to card and card reader test machine.
Background
In the actual production process of radio frequency cards (such as ETC cards, bank cards, bus cards and the like) and card readers, signal test detection needs to be carried out on the cards and the card readers, and card reading performance evaluation of the card readers is given according to certain standards to determine whether the cards or the card readers meet the use requirements or not. In the prior art, manual detection is generally adopted, namely: manually carrying out card swiping tests on different cards on the card readers which are confirmed to be qualified so as to confirm whether the cards are qualified or not, or manually carrying out card swiping tests on the cards which are confirmed to be qualified on different card readers so as to confirm whether the card readers are qualified or not. However, manual operation is inefficient and prone to errors.
SUMMERY OF THE UTILITY MODEL
The utility model provides a not enough to prior art, the utility model provides a card and card reader test machine can realize the automated inspection of card and card reader.
In order to realize the technical scheme, the utility model provides a card and card reader test machine, include: a frame; the card reader comprises a card reader tray assembly arranged in a rack, wherein the card reader tray assembly comprises a left tray up-and-down circulating mechanism and a right tray up-and-down circulating mechanism which are arranged in a bilateral symmetry manner, a plurality of trays are placed on the left tray up-and-down circulating mechanism and the right tray up-and-down circulating mechanism, an upper tray push rod is arranged on one side of the top of the right tray up-and-down circulating mechanism, a front push rod is arranged on the rack and is positioned at the bottom of the topmost tray placed on the left tray up-and-down circulating mechanism, a tray plug push rod assembly is arranged on the rack and is positioned at the top of the topmost tray placed on the left tray up-and-down circulating mechanism, and a lower tray push rod is arranged on one; the CCD camera is arranged at the top of the rack, is vertically arranged downwards and is opposite to the tray on the uppermost layer of the left tray up-down circulating mechanism; the card picking robot is arranged on one side of the card reader tray assembly and is in signal connection with the CCD camera; and the storage clamping frame is arranged on the rack and is positioned on one side of the top of the left tray up-down circulating mechanism.
In the technical scheme, a plurality of trays are placed on a left tray up-down circulating mechanism and a right tray up-down circulating mechanism, in the actual production process, a card reader to be detected is placed in each tray, a card to be detected is placed in a card storage frame, the card readers are uniformly placed in the trays, when the card reader is required to be tested, a card picker robot sucks a qualified card from the card storage frame, then the left tray up-down circulating mechanism and the right tray up-down circulating mechanism are started, in the detection process, the tray to be detected is conveyed to a detection area on the left tray up-down circulating mechanism through the right tray up-down circulating mechanism, then the tray positioned in the detection area is clamped and fixed through an upper tray push rod and a front push rod, and after the position of the tray is fixed, a tray plug push rod assembly acts to enable a plug in the tray plug push rod assembly to be in contact with the tray, the tray is powered on, so that the card readers are powered on, the CCD camera identifies the positions of the two-dimensional codes attached to the card readers in the tray and sends position signals to the card picking robot, the card picking robot automatically brushes the qualified cards on different card readers to detect whether the card readers are qualified or not, and once the unqualified card readers are detected, the upper computer records the positions of the unqualified card readers for recording; after a card reader in a tray is detected, the tray plug push rod assembly retracts, a plug is extracted from the tray, then the upper tray push rod and the front push rod retract, the tray located in the detection area falls, then the left tray up-down circulating mechanism moves, the detected tray falls by one layer, meanwhile, the right tray up-down circulating mechanism moves, the tray to be detected is pushed into the detection area again, the detection process is repeated, when the detected tray moves to the lower tray push rod, the detected tray can be pushed out outwards through the lower tray push rod, and discharging is achieved.
When needs examine different cards, only need confirm qualified card reader in tray internal rotation one, then confirm the position of this card reader through the CCD camera, place the card that needs detected simultaneously in depositing the card frame, pick up the card machine people automatic pick up and place the card in depositing the card frame and remove and carry out the detection of punching the card to the card reader on different positions is placed qualified card and unqualified card, thereby the detection to the card of realization.
Preferably, circulation mechanism about left side tray is the same with circulation mechanism structure about right side tray, all includes drive gear, chain and tray frame, and two drive gear set up side by side the interval from top to bottom, and the chain is installed between two drive gear, and the even interval of tray frame is installed on the chain, and the rotation of realizing the upper and lower circulation of chain through drive gear's rotation rotates, and then drives tray frame upper and lower circulation and removes, and the tray is placed on tray frame, follows tray frame and removes.
Preferably, the tray plug push rod assembly comprises an air cylinder, a detection plug is mounted on a telescopic shaft of the air cylinder, a detection socket is correspondingly arranged on the tray, and in the actual operation process, the insertion and extraction of the detection plug and the detection socket on the tray are detected through telescopic driving of the air cylinder, so that whether the tray is powered on or not is realized, and the power-on operation of the card reader is facilitated.
Preferably, a plurality of supporting legs and pulleys are arranged at the bottom of the machine frame, so that the whole device is convenient to mount, adjust and move.
Preferably, the rack is provided with an operation panel, and the tray can be manually controlled to move up and down so as to adapt to the replacement requirements of different types of cards and card readers.
The utility model provides a pair of card and card reader test machine's beneficial effect lies in: the card and card reader testing machine is high in automation degree and powerful in function, and has two work modes of automatic detection of a card and a card reader, the detection efficiency is high, and the detection effect is good.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a side view of the present invention.
Fig. 4 is a top view of the present invention.
In the figure: 1. a frame; 11. a support leg; 12. a pulley; 2. a robot; 3. a card reader tray assembly; 31. a left tray up-down circulation mechanism; 311. a transmission gear; 312. a chain; 313. a tray rack; 32. a right tray up-down circulation mechanism; 33. an upper tray push rod; 34. a tray; 35. a front push rod; 36. a tray plug push rod assembly; 37. a lower tray push rod; 4. storing the card rack; 5. a CCD camera; 6. and a control panel.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by a person skilled in the art without any inventive step are within the scope of the present invention.
Example 1: a card and card reader tester.
Referring to fig. 1 to 4, a card and card reader testing machine includes:
the tray lifting device comprises a rack 1, wherein a plurality of supporting legs 11 and pulleys 12 are arranged at the bottom of the rack 1, so that the whole device can be conveniently mounted, adjusted and moved, a control panel 6 is further mounted on the rack 1, and the lifting of the tray can be manually controlled through buttons of the control panel 6;
the card reader tray assembly 3 is installed in the machine frame 1, the card reader tray assembly 3 comprises a left tray upper and lower circulating mechanism 31 and a right tray upper and lower circulating mechanism 32 which are arranged in bilateral symmetry, the left tray upper and lower circulating mechanism 31 and the right tray upper and lower circulating mechanism 32 are identical in structure and respectively comprise a transmission gear 311, a chain 312 and a tray frame 313, the two transmission gears 311 are arranged side by side in an up-and-down spaced mode, the chain 312 is installed between the two transmission gears 311, the tray frame 313 is installed on the chain 312 at even intervals, a tray 34 is placed on the tray frame 313, in actual work, the up-and-down circulating rotation of the chain 312 is realized through the rotation of the transmission gears 311, the tray frame 313 is driven to circularly move up and down, the tray 34 is placed on the tray frame 313 and moves along with the frame 313, an upper tray push rod 33 is installed on one side of the, the upper tray push rod 33 is used for pushing the tray 34 at the top of the right tray upper and lower circulating mechanism 32 to the detection area on the left tray upper and lower circulating mechanism 31, the front push rod 35 is installed on the frame 1 and is positioned at the bottom of the tray 34 at the uppermost layer placed on the left tray upper and lower circulating mechanism 31, the front push rod 35 is used for jacking the tray 34 at the uppermost layer placed on the left tray upper and lower circulating mechanism 31 upwards, the tray plug push rod assembly 36 is installed on the frame 1 and is positioned at the top of the tray 34 at the uppermost layer placed on the left tray upper and lower circulating mechanism 31, the tray plug push rod assembly 36 comprises an air cylinder, a detection plug is installed on a telescopic shaft of the air cylinder, a detection socket is correspondingly arranged on the tray 34, in the actual operation process, the detection plug and the detection socket are inserted and pulled out in and pulled out through telescopic driving of the air cylinder, so as to realize the electrification of the tray 34, the power-on operation of the card reader is facilitated; a lower tray push rod 37 is arranged on one side of the bottom of the left tray up-down circulating mechanism 31, and the lower tray push rod 37 is used for discharging the detected tray 34;
the CCD camera 5 is arranged at the top of the frame 1, is vertically arranged downwards and is opposite to the tray 34 on the uppermost layer of the left tray up-down circulating mechanism 31, and the CCD camera 5 is used for determining the accurate position of each card reader in the tray 34 in the detection area;
the card picking robot 2 is arranged on one side of the card reader tray component 3, the card picking robot 2 is in signal connection with the CCD camera 5, and the card picking robot 2 is used for picking up a card and accurately moving the card to the card reader for card swiping detection;
and a card storage rack 4 which is arranged on the rack 1 and is positioned on one side of the top of the left tray upper and lower circulating mechanism 31, wherein cards to be detected and cards which are detected are respectively placed at different positions in the card storage rack 4.
The card and card reader tester has three working modes:
1. fully automatic detection card reader mode (default operating mode): the machine detects all the card readers in sequence and randomly takes the cards for repeated testing;
2. semi-automatic detection of the card reader mode: appointing to test some card readers, and randomly taking cards for repeated testing;
3. full-automatic detection card mode: the machine executes sequential card fetching and randomly tests with 1-114 card readers.
The work flow of the full-automatic detection card reader mode is as follows:
(1) placing 19 trays 34 on the left tray up-down circulating mechanism 31 and the right tray up-down circulating mechanism 32, uniformly placing 114 card readers in the 19 trays 34, and simultaneously placing 160 cards in the card storage rack 4;
(2) starting the device, and jacking the tray 34 positioned in the detection area of the left tray upper and lower circulating mechanism 31 by the front push rod 35;
(3) the tray plug push rod assembly 36 acts to insert a plug in the tray plug push rod assembly 36 into a socket arranged on the tray 34, so that the tray 34 is electrified, and the card reader is electrified;
(4) the CCD camera 5 identifies the position of each card reader in the tray 34 and sends a position signal to the card pick-up robot 2;
(5) the card picking-up robot 2 automatically swipes the qualified card on different card readers to detect whether the card readers are qualified or not, and once the unqualified card readers are detected, the position of the unqualified card readers is recorded through an upper computer and is stored in a server;
(6) when a card reader in a tray 34 is detected, the tray plug push rod assembly 36 retracts to pull the plug out of the tray 34;
(7) the upper tray push rod 33 and the front push rod 35 retract, the tray 34 located in the detection area falls, then the left tray up-down circulating mechanism 31 acts, and the detected tray 34 falls one layer;
(8) the upper tray push rod 33 and the right tray up-down circulating mechanism 32 act in a matching way, the tray 34 needing to be detected is pushed into the detection area again, and the detection processes (2) - (8) are repeated;
(9) when the detected tray 34 moves to the lower tray push rod 37, the detected tray can be pushed out through the lower tray push rod 37, and discharging is achieved.
The work flow of the semi-automatic detection card reader mode is similar to that of the full-automatic detection card reader mode, and the difference is that: the working scenario is that some card readers are appointed to detect, for example, after the card reader with the problem is detected in an automatic detection card reader mode, the mode can be used for appointing the card reader with the problem (different positions of different trays) to detect for multiple times to confirm whether the problem exists.
The work flow of the full-automatic card detection mode is as follows:
(1) placing a qualified card reader in the tray 34 in the detection area, and simultaneously placing 160 cards in the card storage rack 4;
(2) starting the device, and jacking the tray 34 positioned in the detection area of the left tray upper and lower circulating mechanism 31 by the front push rod 35;
(3) the tray plug push rod assembly 36 acts to insert a plug in the tray plug push rod assembly 36 into a socket arranged on the tray 34, so that the tray 34 is electrified, and the card reader is electrified;
(4) the CCD camera 5 identifies the position of each qualified card reader in the tray 34 and sends a position signal to the card pick-up robot 2;
(5) the card picking robot 2 sequentially picks up the cards placed in the card storage rack 3 and moves the cards to a card reader for card swiping detection;
(6) the card picking robot 2 places qualified cards and unqualified cards in different positions of the card storage rack 4 for distinguishing according to the detection result;
(7) and sequentially picking up 160 cards stored in the card rack 4 for detection one by one until all the cards are detected.
The card and card reader testing machine is high in automation degree and powerful in function, and has two work modes of automatic detection of a card and a card reader, the detection efficiency is high, and the detection effect is good.
The above description is a preferred embodiment of the present invention, but the present invention should not be limited to the disclosure of the embodiment and the accompanying drawings, and therefore, all equivalents and modifications that can be accomplished without departing from the spirit of the present invention are within the protection scope of the present invention.

Claims (5)

1. A card and card reader testing machine, comprising:
a frame;
the card reader comprises a card reader tray assembly arranged in a rack, wherein the card reader tray assembly comprises a left tray up-and-down circulating mechanism and a right tray up-and-down circulating mechanism which are arranged in a bilateral symmetry manner, a plurality of trays are placed on the left tray up-and-down circulating mechanism and the right tray up-and-down circulating mechanism, an upper tray push rod is arranged on one side of the top of the right tray up-and-down circulating mechanism, a front push rod is arranged on the rack and is positioned at the bottom of the topmost tray placed on the left tray up-and-down circulating mechanism, a tray plug push rod assembly is arranged on the rack and is positioned at the top of the topmost tray placed on the left tray up-and-down circulating mechanism, and a lower tray push rod is arranged on one;
the CCD camera is arranged at the top of the rack, is vertically arranged downwards and is opposite to the tray on the uppermost layer of the left tray up-down circulating mechanism;
the card picking robot is arranged on one side of the card reader tray assembly and is in signal connection with the CCD camera; and
and the storage clamping frame is arranged on the rack and is positioned on one side of the top of the left tray up-down circulating mechanism.
2. The card and reader tester as recited in claim 1, wherein: the left tray upper and lower circulating mechanism and the right tray upper and lower circulating mechanism are identical in structure and respectively comprise a transmission gear, a chain and a tray frame, the two transmission gears are arranged side by side at intervals from top to bottom, the chain is installed between the two transmission gears, and the tray frames are installed on the chain at even intervals.
3. The card and reader tester as recited in claim 1, wherein: tray plug push rod subassembly includes the cylinder, install the detection plug on the telescopic shaft of cylinder, correspond on the tray and be provided with the detection socket.
4. The card and reader tester as recited in claim 1, wherein: a plurality of supporting legs and pulleys are arranged at the bottom of the machine frame.
5. The card and reader tester as recited in claim 1, wherein: and the frame is provided with an operation panel.
CN201920939270.7U 2019-06-21 2019-06-21 Card and card reader tester Active CN210207729U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920939270.7U CN210207729U (en) 2019-06-21 2019-06-21 Card and card reader tester

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920939270.7U CN210207729U (en) 2019-06-21 2019-06-21 Card and card reader tester

Publications (1)

Publication Number Publication Date
CN210207729U true CN210207729U (en) 2020-03-31

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920939270.7U Active CN210207729U (en) 2019-06-21 2019-06-21 Card and card reader tester

Country Status (1)

Country Link
CN (1) CN210207729U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114178193A (en) * 2021-11-22 2022-03-15 汶鑫科技(广州)股份有限公司 ETC system vehicle-mounted OBU label automatic detection robot

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114178193A (en) * 2021-11-22 2022-03-15 汶鑫科技(广州)股份有限公司 ETC system vehicle-mounted OBU label automatic detection robot
CN114178193B (en) * 2021-11-22 2024-01-12 汶鑫科技(广州)股份有限公司 Automatic detection robot for on-vehicle OBU (on-board unit) tag of ETC (electronic toll collection) system

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