CN210204361U - Superstrong three-dimensional TPE elastic structure composite carpet of limited slip - Google Patents
Superstrong three-dimensional TPE elastic structure composite carpet of limited slip Download PDFInfo
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- CN210204361U CN210204361U CN201920616229.6U CN201920616229U CN210204361U CN 210204361 U CN210204361 U CN 210204361U CN 201920616229 U CN201920616229 U CN 201920616229U CN 210204361 U CN210204361 U CN 210204361U
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- tpe
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- 239000002131 composite material Substances 0.000 title claims abstract description 20
- 239000004744 fabric Substances 0.000 claims description 18
- 238000013329 compounding Methods 0.000 claims description 8
- 210000002268 wool Anatomy 0.000 claims description 4
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920004933 Terylene® Polymers 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 3
- 239000004743 Polypropylene Substances 0.000 abstract description 4
- 230000032683 aging Effects 0.000 abstract description 4
- -1 polypropylene Polymers 0.000 abstract description 4
- 229920001155 polypropylene Polymers 0.000 abstract description 4
- 229920001400 block copolymer Polymers 0.000 abstract description 3
- ASNNAQDBNJUCHD-UHFFFAOYSA-N buta-1,3-diene 2-phenyloxirane Chemical compound C=CC=C.C1(=CC=CC=C1)C1CO1 ASNNAQDBNJUCHD-UHFFFAOYSA-N 0.000 abstract description 3
- 231100000252 nontoxic Toxicity 0.000 abstract description 2
- 230000003000 nontoxic effect Effects 0.000 abstract description 2
- 230000009967 tasteless effect Effects 0.000 abstract description 2
- 150000001875 compounds Chemical class 0.000 abstract 2
- 238000010438 heat treatment Methods 0.000 description 10
- 229920001971 elastomer Polymers 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 235000011837 pasties Nutrition 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- 239000004579 marble Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- PCTMTFRHKVHKIS-BMFZQQSSSA-N (1s,3r,4e,6e,8e,10e,12e,14e,16e,18s,19r,20r,21s,25r,27r,30r,31r,33s,35r,37s,38r)-3-[(2r,3s,4s,5s,6r)-4-amino-3,5-dihydroxy-6-methyloxan-2-yl]oxy-19,25,27,30,31,33,35,37-octahydroxy-18,20,21-trimethyl-23-oxo-22,39-dioxabicyclo[33.3.1]nonatriaconta-4,6,8,10 Chemical compound C1C=C2C[C@@H](OS(O)(=O)=O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2.O[C@H]1[C@@H](N)[C@H](O)[C@@H](C)O[C@H]1O[C@H]1/C=C/C=C/C=C/C=C/C=C/C=C/C=C/[C@H](C)[C@@H](O)[C@@H](C)[C@H](C)OC(=O)C[C@H](O)C[C@H](O)CC[C@@H](O)[C@H](O)C[C@H](O)C[C@](O)(C[C@H](O)[C@H]2C(O)=O)O[C@H]2C1 PCTMTFRHKVHKIS-BMFZQQSSSA-N 0.000 description 1
- 241000426499 Chilo Species 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000001336 alkenes Chemical group 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000000366 juvenile effect Effects 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Images
Landscapes
- Carpets (AREA)
- Laminated Bodies (AREA)
Abstract
The utility model discloses a superstrong three-dimensional TPE elastic structure composite carpet of limited slip forms by precoat and TPE layer are compound, TPE comprises 80 ~ 90% styrene oxide-butadiene block copolymer and 10 ~ 20% polypropylene, the TPE layer thickness is 1 ~ 2 mm. The bottom surface of the TPE layer is provided with a pattern layer, and the TPE layer and the pattern layer are of an integrated structure. The utility model discloses compound carpet limited slip is effectual, does not stick up the limit, and light fastness, ageing resistance are nontoxic tasteless, safe and reliable.
Description
Technical Field
The utility model relates to a carpet. In particular to a superstrong anti-slip three-dimensional TPE elastic structure composite carpet.
Background
At present, the existing general home surface decoration materials comprise: wood floor, marble, plate and ceramic tile. However, the common household carpet on the market can not achieve good anti-skid effect at all. The existing household carpet comprises: 1. compounding latex: heavy taste and not wear-resistant. The ground is the fallen slag which falls more quickly when meeting water. EVA foaming, good slip resistance, softness, and overweight smell, and the whole room is stink. 3. Compounding rubber powder: the whole room is the peculiar smell of rubber. 4. Sponge: good slip resistance, flexibility, oxidation resistance, wear resistance and easy water absorption.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a three-dimensional TPE elastic structure composite carpet of superstrong limited slip is provided, and composite carpet limited slip is effectual, does not stick up the limit, and resistant illumination, ageing resistance are nontoxic tasteless, safe and reliable.
The utility model provides a technical scheme that technical problem adopted is: the utility model provides a three-dimensional TPE elastic construction composite carpet of superstrong limited slip, is formed by precoat and TPE layer complex, TPE comprises 80 ~ 90% styrene oxide-butadiene block copolymer and 10 ~ 20% polypropylene, the TPE layer thickness is 1 ~ 2 mm.
As a further improvement, the bottom surface of the TPE layer is provided with a pattern layer, and the TPE layer and the pattern layer are of an integrated structure.
Preferably, the fabric layer is a terylene fabric layer, a wool fabric layer, a nylon fabric layer or a silk blanket layer.
A process for compounding a three-dimensional TPE elastic structure composite carpet with ultra-strong anti-slip performance comprises the following steps,
firstly, preheating transparent TPE at 80 ℃, adding the transparent TPE into a material barrel of a casting machine, stirring the TPE by a screw, heating the TPE in 6-9 intervals from 140-200 ℃, and forming the heated TPE into paste;
secondly, extruding the pasty TPE into a die head through a metal connecting pipe;
thirdly, the pasty TPE flows out in a plane waterfall shape through the die head, and simultaneously flows out to pass through the space between the printing roller and the rubber roller together with the back of the carpet surface to be compounded, and is compounded and molded with the bottom surface of the fabric layer.
Preferably, the die head is 2.8 meters long and is provided with 9-13 heating regions, the heating temperature of two regions at the two extreme ends of the die head is 190-200 ℃, and the heating temperature of the middle region is 180-190 ℃.
As a further improvement, the embossing roll is a 3D three-dimensional square round stick with a Conlo surface pattern, so that the TPE and the carpet surface are firmly attached to form a square 3D three-dimensional shape.
As a further improvement, a heating zone is arranged at the metal connecting pipe.
The utility model discloses TPE carpet gum adopts the new material to utilize the hydrogenation mode to fall the double bond hydrogenation saturation in the TPE molecule, and TPE after the saturation is because soft section is saturated type alkene structure, so weather resistance, heat aging resistance, antiozonance, toughness, the heat stability of so than TPE are better, and fundamentally has solved TPE's resistant high low temperature and yellowing problem, has enlarged the range of application of product.
The utility model discloses can place on timber apron, marble, ceramic tile, glass, genuine leather, do not slide, do not fall the sediment, the free from extraneous odour, durable, the superstrong limited slip three-dimensional TPE elasticity carpet of colored timber apron is not scraped, the protection juvenile, old man, do not fall down, the good blanket that is not stumbled is fit for extensively using widely.
The utility model has the advantages of TPE carpet back compounding, clear texture, permeability, cleanness, slip prevention, environmental protection, softness, toughness, temperature resistance of minus 50 ℃ to plus 70 ℃, abrasion resistance and aging resistance (5 to 10 years). No deformation, no cracking, no edge warping and no sliding. The carpet has good anti-skid property and flatness, thereby thoroughly avoiding the hidden danger of injury that children and old people step on the carpet to hook the edge of the carpet and fall down or the carpet slides and leans backwards.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
The present invention will be further explained with reference to the accompanying drawings.
Detailed Description
Example 1: as shown in the attached drawing 1, the composite carpet with the super-strong anti-slip three-dimensional TPE elastic structure is formed by compounding a fabric layer 1 and a TPE layer 2, wherein the TPE is composed of 80-90% of styrene oxide-butadiene block copolymer and 10-20% of polypropylene, and the thickness of the TPE layer 2 is 1-2 mm. The TPE layer 2 bottom surface is equipped with the pattern layer, TPE layer 2 and pattern layer formula structure as an organic whole. The fabric layer 1 is a terylene fabric layer, a wool fabric layer, a nylon fabric layer or a silk blanket layer.
The compounding process of the composite carpet with the super-strong anti-slip three-dimensional TPE elastic structure comprises the following steps,
firstly, preheating transparent TPE at 80 ℃, adding the transparent TPE into a material barrel of a casting machine, stirring the TPE by a screw, heating the TPE in 6-9 intervals from 140-200 ℃, and forming the heated TPE into paste;
secondly, extruding the pasty TPE into a die head through a metal connecting pipe; a heating zone is arranged at the metal connecting pipe;
thirdly, enabling the pasty TPE to be in a plane water flow through a die head, enabling the paste to flow out and simultaneously penetrate through a space between a printing roller and a rubber roller together with the back of the carpet surface to be compounded, and compounding and molding the paste and the bottom surface of the fabric layer; the embossing roll is a 3D stereoscopic stripe roll with a Chilo surface pattern, so that the TPE and the carpet surface are firmly attached to form a texture.
The die head is 2.8 meters long and is provided with 9-13 heating regions, the heating temperatures of two regions at the two extreme ends of the die head are 190-200 ℃, and the heating temperature of the middle region is 180-190 ℃.
The following test table for the sample feeding friction coefficient of 5 composite carpets:
the ABCD is the existing market fabric, E is the super-strong anti-slip three-dimensional TPE elastic structure composite carpet of the invention, and the other A is a polyester flocking composite carpet, B is a polypropylene fiber composite carpet, C is a polyester composite carpet, D is a polyester jacquard composite carpet, and E is a super-strong anti-slip TPE composite wool carpet.
The table for the appearance and smell of the 5 composite carpets is as follows:
under the condition that the appearance and the smell of the product reach the prior product, the anti-slip effect is better, the edge is not warped, the anti-slip effect is light-resistant and anti-aging, and the anti-slip anti.
Claims (2)
1. The utility model provides a three-dimensional TPE elastic structure composite carpet of superstrong limited slip which characterized in that: the fabric is formed by compounding a fabric layer (1) and a TPE layer (2), wherein the thickness of the TPE layer (2) is 1-2 mm; the bottom surface of the TPE layer (2) is provided with a pattern layer, and the TPE layer and the pattern layer are of an integrated structure.
2. The composite carpet of super anti-slip three-dimensional TPE elastic structure as claimed in claim 1, wherein: the fabric layer (1) is a terylene fabric layer, a wool fabric layer, a nylon fabric layer or a silk blanket layer.
Priority Applications (1)
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CN201920616229.6U CN210204361U (en) | 2019-04-30 | 2019-04-30 | Superstrong three-dimensional TPE elastic structure composite carpet of limited slip |
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CN201920616229.6U CN210204361U (en) | 2019-04-30 | 2019-04-30 | Superstrong three-dimensional TPE elastic structure composite carpet of limited slip |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115323795A (en) * | 2022-07-29 | 2022-11-11 | 威海海马环能地毯有限公司 | TPE square carpet and preparation method thereof |
-
2019
- 2019-04-30 CN CN201920616229.6U patent/CN210204361U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115323795A (en) * | 2022-07-29 | 2022-11-11 | 威海海马环能地毯有限公司 | TPE square carpet and preparation method thereof |
CN115323795B (en) * | 2022-07-29 | 2024-02-23 | 威海海马环能地毯有限公司 | TPE square carpet and preparation method thereof |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A super strong anti slip three-dimensional TPE elastic structure composite carpet Effective date of registration: 20231229 Granted publication date: 20200331 Pledgee: Zhejiang Haining Rural Commercial Bank Co.,Ltd. Zhouwangmiao Sub branch Pledgor: Haining shublanket carpet Technology Co.,Ltd. Registration number: Y2023980074683 |
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PE01 | Entry into force of the registration of the contract for pledge of patent right |