CN210197502U - Prefabricated integrated module and air conditioning unit comprising same - Google Patents
Prefabricated integrated module and air conditioning unit comprising same Download PDFInfo
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- CN210197502U CN210197502U CN201921168440.2U CN201921168440U CN210197502U CN 210197502 U CN210197502 U CN 210197502U CN 201921168440 U CN201921168440 U CN 201921168440U CN 210197502 U CN210197502 U CN 210197502U
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Abstract
The utility model discloses a prefabricated integrated module and an air conditioning unit comprising the same, which has the technical proposal that the prefabricated integrated module comprises a module element device group and a pipeline, an electric circuit and an electric box joint which are related to the module element device group, the integrated module is provided with a plurality of pipeline interfaces and electric interfaces; the integrated module is prefabricated on line, and then the prefabricated integrated module is assembled and fixed on a machine set base; an air conditioning unit is modularly assembled with the prefabricated integrated module; the utility model provides an air conditioning unit, through the setting of collection moulding piece, collection moulding piece can carry out the modularization prefabrication under the line, and the online modularization assembly that carries out simultaneously can improve unit assembly efficiency effectively, only needs directly to take out the module that has a problem during after-sales maintenance, maintains and overhauls, has improved the convenience of overhauing.
Description
Technical Field
The utility model relates to an air conditioning technology field, more specifically say, it relates to an integrated module that can prefabricate and air conditioning unit including this integrated module.
Background
During the assembly of large-scale air conditioning system, most of them are assembled according to the sequence from bottom to top, and the base and the components are assembled firstly, then the welding pipeline is assembled, the vacuum pumping leakage detection is carried out, and finally the electric cabinet wiring is carried out. In most cases, due to the limited installation space and the limitation of the front and back processes, the assembling method has the disadvantages of inconvenient operation, low assembling efficiency and inconvenient after-sale maintenance and overhaul.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a can prefabricated integrated module, reach convenient operation, assembly efficiency height and the convenient purpose of after-sales maintenance when making air conditioner equipment timing.
The above technical purpose of the present invention can be achieved by the following technical solutions: an integrated module that can be prefabricated, characterized in that: the integrated module is provided with a plurality of pipeline interfaces and electrical interfaces, and the pipeline interfaces are all provided; the integrated module is prefabricated on line, and then the prefabricated integrated module is assembled and fixed on the unit base.
As a further optimization, the module component assembly and the pipeline, the electric line and the electric box joint related to the module component assembly are all assembled in the shell, the pipeline interface penetrates out of the shell, and the electric interface is arranged outside the shell.
The device is further optimized to comprise a chassis, and the outer cover is fixedly mounted on the chassis.
As a further optimization, the integrated module is provided with a hoisting interface, and the hoisting interface is arranged on the chassis.
Preferably, the housing is a sound-proof enclosure, and the sound-proof enclosure is composed of sound-proof materials and a fixing plate.
Preferably, the top surface of the housing is curved or inclined.
As a further optimization, the module element device group comprises a four-way valve, a gas-liquid separator, a liquid storage tank, an electronic expansion valve, a plate economizer and a one-way valve;
one end of the four-way valve is connected with a pipeline interface used for being connected with an evaporator, the other end of the four-way valve is connected with one end of the gas-liquid separator, the other end of the four-way valve is connected with one end of a compressor, and the other end of the four-way valve is connected with a pipeline interface used for being connected with a heat exchanger;
the other end of the gas-liquid separator is connected with one end of the compressor, one end of the liquid storage tank is connected with a pipeline interface used for being connected with the evaporator and a pipeline interface used for being connected with the heat exchanger through a set of reverse one-way valves, the other end of the liquid storage tank is connected with one end of the plate type economizer, one end of the electronic expansion valve is connected with the other end of the plate type economizer, and the other end of the electronic expansion valve is connected with the pipeline interface used for being connected with the evaporator and the pipeline interface used for being connected with the heat exchanger through a set of reverse one-way valves.
The system is further optimized to comprise a compressor, wherein one end of the compressor is connected with one end of the four-way valve, one end of the compressor is connected with one end of the gas-liquid separator, and the other end of the compressor is connected with the plate economizer.
The second purpose of the utility model is to provide an air conditioning unit, convenient operation and the high purpose of assembly efficiency when reaching the messenger assembly.
The above technical purpose of the present invention can be achieved by the following technical solutions: the utility model provides an air conditioning unit, includes fan, evaporimeter, unit base, heat exchanger and unit electric cabinet, its characterized in that: the integrated module which can be prefabricated according to any one of the technical schemes is assembled on the unit base in a modularized mode.
As a further optimization, the unit base is provided with a damping block.
To sum up, the utility model discloses following beneficial effect has: the air conditioning unit in the utility model, through the setting of the integrated module, the integrated module can be modularly prefabricated under the line, and meanwhile, the modular assembly is carried out on the line, so that the assembly efficiency of the unit can be effectively improved; the modularized prefabrication and assembly of the integrated module can improve the convenience of assembly operation, the assembly under the line is not limited by the limited assembly space on the line, the integrated integration of components, pipelines and electricity can be well realized, the assembly of a unit is saved, and the cost of the unit is reduced; in addition, after-sale maintenance is very convenient, and operability and convenience of after-sale maintenance are improved; the noise of unit has been reduced effectively in the setting of sound-proof cover box snubber block.
Drawings
FIG. 1 is a schematic structural diagram of an air conditioning unit in an embodiment;
FIG. 2 is a schematic structural diagram of a prefabricated integrated module of the air conditioning unit in the embodiment;
fig. 3 is a schematic structural diagram of the air conditioning unit in the embodiment, in which the housing is removed from the prefabricated integrated module.
In the figure: 1. an evaporator; 2. a unit base; 3. a heat exchanger; 4. an integration module; 41. a chassis; 42. a housing; 431. a compressor; 432. a four-way valve; 433. a gas-liquid separator; 434. an electronic expansion valve; 435. a liquid storage tank; 436. a plate economizer; 44. a pipeline interface; 45. an electrical interface; 46. and (6) hoisting the interface.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As a standardized air conditioning unit, the components contained in the air conditioning unit are basically the same and comprise a compressor, a gas-liquid separator, a liquid storage tank, a solenoid valve, a plate economizer, an electronic expansion valve and other components.
As shown in fig. 1, the air conditioning unit in this embodiment includes a fan, an evaporator 1, a unit base 2, a heat exchanger 3, a unit electric cabinet (not shown in the figure), and a prefabricated integrated module 4, where a large-scale air conditioning unit is generally provided with a plurality of evaporators 1, the plurality of evaporators 1 are installed and fixed above the unit base 2, and the integrated module 4 corresponds to the evaporators 1 and is installed on the unit base 2. The unit base 2 is provided with a damping block, so that the noise of the unit is effectively reduced.
As shown in fig. 2, the integrated module 4 includes a chassis 41 and a cover 42, the cover 42 is fixed on the chassis 41, and the cover 42 is formed by assembling six plates. In other embodiments, the cover 42 may also be designed with an arcuate or beveled top surface to prevent water accumulation. Referring to fig. 3, a module component group, and a pipeline, an electrical line and an electrical box joint related to the module component group are installed in the housing 42, and the module component group includes a compressor 431, a four-way valve 432, a gas-liquid separator 433, an electronic expansion valve 434, a liquid storage tank 435, a plate economizer 436, a check valve, and the like, which are connected according to the principle of an air conditioning unit. One end of the compressor 431 is connected to one end of a four-way valve 432, one end is connected to one end of a gas-liquid separator 433, and one end is connected to a plate economizer 436. One end of the four-way valve 432 is connected to the pipe connection 44 for connecting to the evaporator 1, one end is connected to one end of the gas-liquid separator 433, one end is connected to one end of the compressor 431, and one end is connected to the pipe connection 44 for connecting to the heat exchanger 2. One end of the reservoir 435 is connected to the pipe connection 44 for connection to the evaporator 1 and the pipe connection 44 for connection to the heat exchanger 2, and the other end is connected to one end of the plate economizer 436, through a set of inverted check valves. The electronic expansion valve 434 is connected at one end to the other end of the plate economizer 436 and at the other end to the line connection 44 for connection to the evaporator 1 and to the line connection 44 for connection to the heat exchanger 2 through a set of inverted check valves. The integrated module 4 is provided with pipeline interfaces 44 and electrical interfaces 45, the specific number of the pipeline interfaces 44 is the number of pipelines required to be connected with the outside, in this embodiment, there are at least four pipeline interfaces 44 respectively used for being connected with the evaporator 1 and the heat exchanger 2. The plumbing connections 44 connect with the internal plumbing and exit to the outside of the housing 42, and the electrical connections 45 are provided outside of the housing 42 and connect with the associated electrical wiring and electrical box connections of the housing 42. The electrical interface 45 is divided into a strong current interface and a weak current interface, and is used for connecting the integrated module 4 with a unit electric cabinet of the air conditioning unit.
As shown in fig. 1, 2 and 3, when the air conditioning unit is assembled, the method includes the following steps: 1. prefabrication of the integrated module 4: the integrated module 4 is assembled on line, firstly, a bottom plate of a chassis 41 and a bottom plate of a housing 42 are assembled, then, a module element group and a pipeline are assembled and welded, pressure maintaining and leakage detecting are carried out, assembly of relevant electric circuits is completed after no problem exists, finally, other panels of the housing 42 and an electric junction box are assembled, and an electric interface 45 is connected with the electric junction box; 2. modular assembly: carrying the integrated module 4 prefabricated in the step 1 to the unit base 2, and fastening and fixing the chassis 41 of the integrated module 4 and the unit base 2, in other embodiments, a guide rail may be arranged on the base 2, and the integrated module is slid to a corresponding position and fixed; after fixing, the pipeline interface 44 of the integrated module 4 is respectively connected with the corresponding evaporator 1 and the heat exchanger 3, then the electrical interface 45 of the integrated module 4 is connected with the electric cabinet of the unit through a line body, the two interfaces are all placed outside the outer cover 42, the outer cover 42 does not need to be opened, and the pipeline and the electrical connection can be realized on the production line greatly reduced. In the air conditioning unit in this embodiment, by setting the integrated module 4, the integrated module 4 can be modularly prefabricated on line, and meanwhile, the modular assembly is performed on line, so that the assembly efficiency of the unit can be effectively improved. The integrated module 4 is prefabricated in a modularized mode and assembled, convenience of assembly operation can be improved, assembly under the line is not limited by limited assembly space on the line, integration of components, pipelines and electricity can be well achieved, assembly of the unit is saved, and cost of the unit is reduced. In addition, if a component of a module of the unit, such as the compressor 431, is damaged and needs to be replaced, or the compressor 431 has a lifetime which is expired and needs to be replaced, each interface of the integrated module 4 only needs to be pulled out, and then the corresponding whole integrated module 4 is directly taken out of the unit and replaced without being limited by the space of the unit, so that the unit is convenient to maintain after sale, and the operability and convenience of after-sale maintenance are improved.
As shown in fig. 2 and 3, the housing 42 of the integrated module 4 is preferably a sound-proof housing, and the sound-proof housing is made of sound-proof material and a fixing plate, so that the sound-proof and noise-reducing effects of the unit are improved. As optimization, the integrated module 4 is provided with the hoisting interface 46, the hoisting interface 46 is arranged on the chassis 41, the hoisting interface 46 facilitates hoisting of the integrated module 4, the prefabricated integrated module 4 is hoisted to the unit base 2 through the hoisting interface 46, and the carrying is more convenient. In other embodiments, a part of the module component group of the integrated module 4 in this embodiment, for example, the compressor 431, may be removed from the integrated module 4, and other components may be integrated into one module, so that the pipeline interface 44 connected to the compressor 431 is reserved only in the integrated module 4.
The above embodiments are merely illustrative of the present invention, and are not intended to limit the present invention, and those skilled in the art can make modifications to the above embodiments without inventive contribution as required after reading the present specification, but all the embodiments are protected by patent laws within the scope of the present invention.
Claims (10)
1. An integrated module that can be prefabricated, characterized in that: the integrated module is provided with a plurality of pipeline interfaces and electrical interfaces, and the pipeline interfaces are all provided; the integrated module is prefabricated on line, and then the prefabricated integrated module is assembled and fixed on the unit base.
2. A prefabricated integrated module according to claim 1, characterized in that: the module component assembly, and a pipeline, an electric circuit and an electric box joint which are related to the module component assembly are assembled in the shell, the pipeline interface penetrates out of the outer side of the shell, and the electric interface is arranged on the outer side of the shell.
3. A prefabricated integrated module according to claim 2, characterized in that: the device comprises a chassis, and the outer cover is fixedly arranged on the chassis.
4. A prefabricated integrated module according to claim 3, characterized in that: the integrated module is provided with a hoisting interface, and the hoisting interface is arranged on the chassis.
5. A prefabricated integrated module according to claim 2, characterized in that: the shell is a sound-proof housing which is composed of sound-proof materials and a fixing plate.
6. A prefabricated integrated module according to claim 2, characterized in that: the top surface of the shell is arc-shaped or inclined.
7. A prefabricated integrated module according to claim 1, characterized in that: the module element device group comprises a four-way valve, a gas-liquid separator, a liquid storage tank, an electronic expansion valve, a plate economizer and a one-way valve;
one end of the four-way valve is connected with a pipeline interface used for being connected with an evaporator, the other end of the four-way valve is connected with one end of the gas-liquid separator, the other end of the four-way valve is connected with one end of a compressor, and the other end of the four-way valve is connected with a pipeline interface used for being connected with a heat exchanger;
the other end of the gas-liquid separator is connected with one end of the compressor, one end of the liquid storage tank is connected with a pipeline interface used for being connected with the evaporator and a pipeline interface used for being connected with the heat exchanger through a set of reverse one-way valves, the other end of the liquid storage tank is connected with one end of the plate type economizer, one end of the electronic expansion valve is connected with the other end of the plate type economizer, and the other end of the electronic expansion valve is connected with the pipeline interface used for being connected with the evaporator and the pipeline interface used for being connected with the heat exchanger through a set of reverse one-way valves.
8. A prefabricated integrated module according to claim 7, characterized in that: the device comprises a compressor, wherein one end of the compressor is connected with one end of a four-way valve, one end of the compressor is connected with one end of a gas-liquid separator, and the other end of the compressor is connected with a plate economizer.
9. The utility model provides an air conditioning unit, includes fan, evaporimeter, unit base, heat exchanger and unit electric cabinet, its characterized in that: the assembly base is provided with a prefabricated integrated module according to any one of claims 1 to 8 in a modular manner.
10. An air conditioning assembly according to claim 9, wherein: the unit base is provided with a damping block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921168440.2U CN210197502U (en) | 2019-07-23 | 2019-07-23 | Prefabricated integrated module and air conditioning unit comprising same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921168440.2U CN210197502U (en) | 2019-07-23 | 2019-07-23 | Prefabricated integrated module and air conditioning unit comprising same |
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| Publication Number | Publication Date |
|---|---|
| CN210197502U true CN210197502U (en) | 2020-03-27 |
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| CN201921168440.2U Active CN210197502U (en) | 2019-07-23 | 2019-07-23 | Prefabricated integrated module and air conditioning unit comprising same |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110307602A (en) * | 2019-07-23 | 2019-10-08 | 广东海悟科技有限公司 | A kind of integration module that can be prefabricated and the air-conditioner set including the integration module |
| CN114623516A (en) * | 2020-12-14 | 2022-06-14 | 广东美的暖通设备有限公司 | Air conditioner outdoor unit and pipe set assembly applied to same |
-
2019
- 2019-07-23 CN CN201921168440.2U patent/CN210197502U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110307602A (en) * | 2019-07-23 | 2019-10-08 | 广东海悟科技有限公司 | A kind of integration module that can be prefabricated and the air-conditioner set including the integration module |
| CN114623516A (en) * | 2020-12-14 | 2022-06-14 | 广东美的暖通设备有限公司 | Air conditioner outdoor unit and pipe set assembly applied to same |
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