CN210194221U - Compound setting machine - Google Patents
Compound setting machine Download PDFInfo
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- CN210194221U CN210194221U CN201920504925.8U CN201920504925U CN210194221U CN 210194221 U CN210194221 U CN 210194221U CN 201920504925 U CN201920504925 U CN 201920504925U CN 210194221 U CN210194221 U CN 210194221U
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Abstract
The utility model discloses a compound setting machine, wherein the oven stentering and setting devices of each set of setting machine are arranged in a stacked manner, a plurality of levels of ovens arranged in parallel are arranged in each layer of oven stentering and setting device, a guide rail drives cloth to pass through each level of oven, each level of oven is internally provided with a built-in air duct, and each level of oven arranged below a top layer and the top layer is communicated with a dehumidifying fan through the built-in air duct; each layer of oven tentering setting device is equipped with waste heat cyclic utilization device, is equipped with the return line between the oven of adjacent layer, and the return line includes the first return circuit of upper waste heat retrieval and utilization to lower floor's oven, and the second return circuit of lower floor's waste heat retrieval and utilization to upper oven. In this way, the utility model discloses the space of make full use of Z axle direction reduces area, can control the amount of wind of dehumidifying, reduces the energy loss, and the heat energy is shared, the energy saving between the multilayer oven.
Description
Technical Field
The utility model relates to a double entry forming machine.
Background
Tentering setting machine carries out arrangement such as softness, stiff, tentering and resin through various dyestuffs of padding, improves feel, colour, breadth, powerful, the outward appearance etc. of fabric, to non-pure cotton variety, can also play the effect of stabilizing the size, and its theory of operation is: the cloth is soaked with chemical materials in the material tank, is uniformly squeezed by the rolling roller and then enters the drying room, the cloth can be dried and shaped under the action of high-temperature hot air when passing through the drying room, and the shaped cloth has good hand feeling and stable size.
Therefore, the drying room is an essential important part of the tentering setting machine, but the drying room of the existing tentering setting machine has more single-layer structures, and has the defects of large occupied production field, low production efficiency and energy conservation and environmental protection.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the main technical problem who solves provides one kind and can reduce area, practices thrift the environmental protection, high-efficient intelligent double entry forming machine.
In order to solve the technical problem, the utility model discloses a technical scheme be: provided is a compound setting machine, comprising: a plurality of groups of setting machines which are overlapped in the Z-axis direction, wherein the setting machines respectively comprise a cloth feeding device, a middle vehicle device, an oven tentering setting device, a cold air device and a cloth swinging and falling device which are arranged according to the sequence of working procedures,
the middle vehicle device comprises a manual operation control console, a four-finger edge peeling device and a conveying guide rail, wherein the manual operation control console is used for selecting corresponding setting parameters according to different cloth types, the four-finger edge peeling device is used for extending and setting cloth conveyed from a cloth feeding device in at least four directions, and finally the extended cloth is conveyed to a device of a next procedure by the guide rail;
the drying oven tentering setting devices of each set of setting machine are arranged in a stacked mode, multiple stages of drying ovens arranged in parallel are arranged in each drying oven tentering setting device, the guide rails drive the cloth to pass through the drying ovens at all stages, built-in air channels are arranged in the drying ovens at all stages, and the drying ovens at all stages, which are arranged below the top layer and the top layer, are communicated with the dehumidifying fan through the built-in air channels;
each layer of oven tentering setting device is equipped with waste heat cyclic utilization device, is equipped with the return line between the oven of adjacent layer, and the return line includes the first return circuit of upper waste heat retrieval and utilization to lower floor's oven, and the second return circuit of lower floor's waste heat retrieval and utilization to upper oven.
In a preferred embodiment of the present invention, the oven disposed on the top layer is directly connected to the dehumidifying fan through a built-in air duct, and the oven below the top layer is connected to the dehumidifying fan through a built-in air duct penetrating the oven on the upper layer.
In a preferred embodiment of the present invention, the dehumidifying fan is connected to the humidity control device, the humidity control device comprises a humidity sensor and a frequency converter, the humidity sensor is disposed at the inlet of the dehumidifying fan, and transmits the received humidity signal to the frequency converter, which is electrically connected to the dehumidifying fan.
In a preferred embodiment of the present invention, the manual operation console comprises a voice control unit, a fingerprint identification unit, a wireless communication unit and a control unit, wherein the voice control unit sets voice control contents of the special command, and the control unit starts the designated work contents after receiving the voice control contents of the special command; the fingerprint identification unit stores a plurality of fingerprints and corresponding authority content, and the control unit starts the related content by verifying the fingerprints; and the manual operation console is added into the cloud system through the wireless communication unit and is in wireless communication connection with the mobile phone APP.
In a preferred embodiment of the present invention, a centralized heating air duct is provided in the oven, an outlet of the centralized heating air duct is directly connected to an air inlet of the air box, and the air box outputs hot air to upper and lower sides of the guide rail through air outlets on two air pipes.
In a preferred embodiment of the present invention, the air outlet of the air pipe is provided with a wind screen, the wind screen is connected to the magnetic induction cylinder, the magnetic induction cylinder drives the wind screen to move laterally, the wind screen is provided with a wind supplementing opening corresponding to the air outlet, the wind supplementing opening and the air outlet are arranged in an alignment or staggered manner, when the wind supplementing opening is aligned with the air outlet, the wind supplementing heating mode is entered, and the wind supplementing opening and the air outlet are arranged in a staggered manner, the wind supplementing mode is closed.
In a preferred embodiment of the present invention, each oven is connected with at least 2 temperature probes for detecting different regions in the oven, and the temperature probes and the magnetic induction cylinder are electrically connected to the control device.
In a preferred embodiment of the present invention, the cloth discharging racks are disposed between the air cooling device and the cloth falling and arranging device of each set of setting machine, and the cloth discharging racks are disposed in a staggered manner.
The utility model has the advantages that: the utility model discloses the space of make full use of Z axle direction reduces area, can control the amount of wind that dehumidifies, reduces the energy loss, and the heat energy is shared, the energy saving between the multilayer oven.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained without inventive work, wherein:
fig. 1 is a schematic structural diagram of a preferred embodiment of the compound setting machine of the present invention;
fig. 2 is a schematic structural diagram of a middle vehicle device of the double setter shown in fig. 1;
FIG. 3 is a schematic structural diagram of an internal air duct of the compound setter shown in FIG. 1;
fig. 4 is a schematic structural view of a partial pattern oven in the double setter of fig. 1.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The embodiment of the utility model provides an include:
a multiple setter comprising: the forming machine is characterized in that a plurality of groups of forming machines are stacked in the Z-axis direction, each forming machine comprises a cloth feeding device 1, a middle vehicle device 2, an oven tentering and forming device 3, a cold air device 4 and a cloth swinging and falling device 6 which are arranged in sequence, a cloth outlet frame 5 is arranged between the cold air device 4 and the cloth falling and falling device 6 of each group of forming machines, and the cloth outlet frames 5 are arranged in a staggered mode.
As shown in fig. 1, the present invention preferably provides 2 sets of forming machines stacked in the Z-axis direction.
As shown in fig. 2, the middle vehicle device comprises a manual operation console 2-1, a four-finger edge peeling device 2-2 and a conveying guide rail 2-4, wherein the manual operation console 2-1 is used for selecting corresponding setting parameters according to different cloth types, the four-finger edge peeling device 2-2 is used for extending and setting the cloth conveyed from the cloth feeding device in at least four directions, and finally the extended cloth is conveyed to a device of a next process by the guide rail 2-4. The cloth is rectified by the infrared edge detecting device 2-3 in the conveying process.
The manual operation console comprises a voice control unit, a fingerprint identification unit, a wireless communication unit and a control unit, wherein the voice control unit sets voice control contents of special instructions, and the control unit starts specified working contents after receiving the voice control contents of the special instructions; the fingerprint identification unit stores a plurality of fingerprints and corresponding authority content, and the control unit starts the related content by verifying the fingerprints; and the manual operation console is added into the cloud system through the wireless communication unit and is in wireless communication connection with the mobile phone APP. Through cell-phone APP's remote control, the operation of many devices can be controlled to alone.
The oven tentering setting devices of each setting machine group are arranged in a stacked mode, multiple stages of ovens 3-1 which are arranged in parallel are arranged in each oven tentering setting device, the guide rails 3-2 drive cloth to pass through the ovens at all stages, built-in air ducts 3-3 are arranged in the ovens at all stages, and the ovens 3-1 at all stages which are arranged on the top layer and below the top layer are communicated with a dehumidifying fan 3-4 through the built-in air ducts 3-3, as shown in figure 3.
The oven 3-1 arranged at the top layer is directly communicated with the dehumidifying fan 3-4 through the built-in air duct 3-3, and the oven 3-1 below the top layer is communicated with the dehumidifying fan 3-4 through the built-in air duct 3-3 penetrating through the oven at the upper layer.
The dehumidifying fan 3-4 is connected with the humidity control device, the humidity control device comprises a humidity sensor and a frequency converter, the humidity sensor is arranged at an inlet of the dehumidifying fan, a received humidity signal is transmitted to the frequency converter, and the frequency converter is electrically connected with the dehumidifying fan.
The dehumidifying fan is provided with an adjusting valve 3-5, and the adjusting valve 3-5 is electrically connected with the humidity control device.
A concentrated heating air duct 3-1-1 is arranged in the oven, an outlet of the concentrated heating air duct 3-1-1 is directly connected with an air inlet of the air box 3-1-2, and the air box 3-1-2 outputs hot air to the upper side and the lower side of the guide rail 3-2 through air outlets on the two air ducts 3-1-3. The heated hot air is directly transmitted to the air box, so that the loss of heat energy is avoided, the heating space and the heating time are reduced, and the energy is effectively saved.
The utility model arranges the dehumidifying pipelines in the box body, thereby saving space, beautifying the appearance of the box body, reducing heat energy loss and saving energy; the humidity in the box can be detected, the dehumidifying air quantity can be adjusted according to the humidity, the energy consumption is reduced, and the energy is saved.
As shown in fig. 4, a wind screen 3-5 is arranged at an air outlet of the air pipe 3-1-3, the wind screen 3-5 is connected with a magnetic induction cylinder 3-6, the magnetic induction cylinder 3-6 drives the wind screen 3-5 to move transversely, an air supplement port 3-7 corresponding to the air outlet is arranged on a wind screen 3-5 plate, the air supplement port 3-7 and the air outlet are aligned or staggered, when the air supplement port 3-7 is aligned with the air outlet, an air supplement heating mode is started, and when the air supplement port 3-7 is staggered with the air outlet, an air supplement mode is closed.
Each oven is connected with at least 2 temperature probes 3-8 for detecting different areas in the oven, and the temperature probes and the magnetic induction cylinders 3-6 are electrically connected with the control device.
The control device is preferably a PLC control system, three temperature measuring probes 3-8 arranged at the top of the oven are used for respectively monitoring the left, middle and right temperatures of the cloth cover in the oven, signals of the temperature measuring probes are connected to the PLC, the PLC controls an electromagnetic valve, the electromagnetic valve controls the magnetic induction cylinders 3-6, if the temperature of the right side of the cloth cover in the oven is detected to be lower, the PLC gives out signals according to temperature data measured by the temperature measuring devices, the electromagnetic valve is controlled to ventilate the magnetic induction cylinders 3-6, the magnetic induction cylinders 3-6 drive upper and lower wind shields 3-5 after ventilation, meanwhile, a cylinder piston position signal is given out by using the self magnetic induction principle, a feedback signal is given to the PLC to be connected with a right side. And similarly, if the left temperature and the middle temperature are low, the PLC automatically executes the instructions according to the temperature measuring device. If the left, middle and right temperature balance PLC sends an instruction to close the left, middle and right air supply ports, and so on.
Can realize the heating of local mend wind intelligently through temperature measuring device, mend wind device and controlling means, simple structure, mend wind heating effectual, the energy saving.
Each layer of oven tentering setting device is equipped with waste heat cyclic utilization device, is equipped with the return line between the oven of adjacent layer, and the return line includes the first return circuit of upper waste heat retrieval and utilization to lower floor's oven, and the second return circuit of lower floor's waste heat retrieval and utilization to upper oven.
After each oven is heated independently, the temperature is rapidly raised to the preset temperature, the first loop of the return pipeline can be opened, the waste heat steam of the oven at the upper layer is recycled into the oven at the lower layer, the oven at the lower layer is heated continuously, the waste heat steam is recycled, the second loop of the return pipeline can also be opened, the waste heat steam of the oven at the lower layer is recycled into the oven at the upper layer, the oven at the upper layer is heated continuously, and the purpose of saving energy is achieved.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all of which utilize the equivalent structure or equivalent flow transformation made by the content of the specification of the present invention, or directly or indirectly applied to other related technical fields, all included in the same way in the patent protection scope of the present invention.
Claims (8)
1. A compound forming machine is characterized by comprising: a plurality of groups of setting machines which are overlapped in the Z-axis direction, wherein the setting machines respectively comprise a cloth feeding device, a middle vehicle device, an oven tentering setting device, a cold air device and a cloth swinging and falling device which are arranged according to the sequence of working procedures,
the middle vehicle device comprises a manual operation control console, a four-finger edge peeling device and a conveying guide rail, wherein the manual operation control console is used for selecting corresponding setting parameters according to different cloth types, the four-finger edge peeling device is used for extending and setting cloth conveyed from a cloth feeding device in at least four directions, and finally the extended cloth is conveyed to a device of a next procedure by the guide rail;
the drying oven tentering setting devices of each set of setting machine are arranged in a stacked mode, multiple stages of drying ovens arranged in parallel are arranged in each drying oven tentering setting device, the guide rails drive the cloth to pass through the drying ovens at all stages, built-in air channels are arranged in the drying ovens at all stages, and the drying ovens at all stages, which are arranged below the top layer and the top layer, are communicated with the dehumidifying fan through the built-in air channels;
each layer of oven tentering setting device is equipped with waste heat cyclic utilization device, is equipped with the return line between the oven of adjacent layer, and the return line includes the first return circuit of upper waste heat retrieval and utilization to lower floor's oven, and the second return circuit of lower floor's waste heat retrieval and utilization to upper oven.
2. The multiple setter as set forth in claim 1, wherein the ovens disposed on the top floor are in direct communication with the dehumidifying fan through built-in ducts, and the ovens disposed below the top floor are in communication with the dehumidifying fan through built-in ducts passing through the ovens on the top floor.
3. The multiple setter as claimed in claim 2, wherein the dehumidifying fan is connected to a humidity control device, the humidity control device includes a humidity sensor and a frequency converter, the humidity sensor is disposed at an inlet of the dehumidifying fan and transmits a received humidity signal to the frequency converter, and the frequency converter is electrically connected to the dehumidifying fan.
4. The multiple setter as claimed in claim 1, wherein the manual console includes a voice control unit, a fingerprint recognition unit, a wireless communication unit and a control unit, the voice control unit sets voice control contents of special commands, and the control unit starts designated work contents after receiving the voice control contents of the special commands; the fingerprint identification unit stores a plurality of fingerprints and corresponding authority content, and the control unit starts the related content by verifying the fingerprints; and the manual operation console is added into the cloud system through the wireless communication unit and is in wireless communication connection with the mobile phone APP.
5. The multiple setter as claimed in claim 1, wherein the oven is provided with a centralized heating air duct, an outlet of the centralized heating air duct is directly connected to an air inlet of the air box, and the air box outputs hot air to upper and lower sides of the guide rail through air outlets of two air ducts.
6. The multiple setter according to claim 5, wherein the air outlet of the air duct is provided with a wind screen, the wind screen is connected with a magnetic induction cylinder, the magnetic induction cylinder drives the wind screen to move transversely, the wind screen is provided with an air supplement port corresponding to the air outlet, the air supplement port and the air outlet are aligned or staggered, when the air supplement port and the air outlet are aligned, an air supplement heating mode is entered, and when the air supplement port and the air outlet are staggered, an air supplement mode is turned off.
7. The multiple setter according to claim 6, wherein each oven is connected with at least 2 temperature probes for detecting different areas in the oven, and the temperature probes and the magnetic induction cylinder are electrically connected with the control device.
8. The multiple setting machine as claimed in claim 6, wherein the cloth discharging racks are arranged between the air cooling device and the cloth falling and arranging device of each set of setting machine, and the cloth discharging racks are arranged in a staggered manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920504925.8U CN210194221U (en) | 2019-04-15 | 2019-04-15 | Compound setting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920504925.8U CN210194221U (en) | 2019-04-15 | 2019-04-15 | Compound setting machine |
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| CN210194221U true CN210194221U (en) | 2020-03-27 |
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| CN201920504925.8U Active CN210194221U (en) | 2019-04-15 | 2019-04-15 | Compound setting machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110029467A (en) * | 2019-04-15 | 2019-07-19 | 无锡市信文机械制造有限公司 | A kind of compound forming machine |
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- 2019-04-15 CN CN201920504925.8U patent/CN210194221U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110029467A (en) * | 2019-04-15 | 2019-07-19 | 无锡市信文机械制造有限公司 | A kind of compound forming machine |
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