CN210188426U - Intelligent spheroidizing unit system - Google Patents
Intelligent spheroidizing unit system Download PDFInfo
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- CN210188426U CN210188426U CN201920739382.8U CN201920739382U CN210188426U CN 210188426 U CN210188426 U CN 210188426U CN 201920739382 U CN201920739382 U CN 201920739382U CN 210188426 U CN210188426 U CN 210188426U
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- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
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Abstract
The utility model discloses an intelligence balling unit system, including well ironfurnace, well ironfurnace pours into well ironfurnace with what need smelt through mechanical feeding's mode to the raw materials that adds ferrosilicon raw materials into to carry out the bearing through weighing mechanism to the material of material loading earlier at mechanical feeding in-process, the raw materials formation molten iron after well ironfurnace is smelted passes through transport mechanism and transports it to feeding the built-in to the production line to feed the batching that the line added the covering through balling production line and inoculation production line pair, the raw materials after feeding the line inoculation transports to elevating system again through transport mechanism. This intelligence balling unit system is through the material loading of intelligent mechanical control balling raw materials, weigh, transport and the pouring work, and the personnel of controlling only need compare the data of gathering according to accuse platform comparison file in the numerical control, can realize intelligent controlling to great improvement the work efficiency and the accurate rate of balling.
Description
Technical Field
The utility model relates to a balling processing technology field specifically is an intelligence balling processing unit system.
Background
Spheroidization is a process of treating the alloy liquid during casting of cast iron to obtain spheroidal graphite and thereby improve the mechanical properties of the cast iron, which is called nodular cast iron. Spheroidizing makes the graphite in the spherical cast iron be spherical, and has high strength, good plasticity and toughness. The comprehensive mechanical property of the alloy is close to that of steel, and the alloy is widely applied to the industry due to good casting property, low cost and convenient production. When the nodular cast iron is produced, spheroidization is needed, namely a certain amount of nodulizer and inoculant are added into molten iron to obtain fine and uniformly distributed nodular cast iron.
The current manually controlled spheroidization cannot meet the social requirements along with the development of the society, and deviation easily exists in the manual spheroidization control process, so that the spheroidization quality is poor, and the manual control can be controlled by skilled technicians, so that an intelligent spheroidization unit system is designed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an intelligence balling unit system to solve the artifical balling inefficiency of controlling and can not satisfy the problem of social demand that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an intelligence balling unit system, includes well ironfurnace, well ironfurnace is in with needs smelting add ferrosilicon raw materials pour into well ironfurnace through the mode of mechanical material loading to carry out the bearing through weighing mechanism to the raw materials of material loading earlier at mechanical material loading in-process, the raw materials after well ironfurnace is smelted form the molten iron and transport it to feeding the built-in through transport mechanism to feed the batching that the line machine adds the covering core through balling production line and inoculation production line and breed the processing, feeding the raw materials that the line machine was bred after handling and transporting to elevating system through transport mechanism again to will transport the material and pour into the casting machine after being elevating system lifting.
Preferably, the weighing mechanism adopts electronic intelligent weighing mechanism, and its electronic equipment passes through wire electric connection in the singlechip of wire feeding machine, or adopts Lora wireless connection in the singlechip of wire feeding machine.
Preferably, the transfer mechanism can adopt intelligent overhead traveling crane or intelligent track transport mechanism, and the singlechip in intelligent overhead traveling crane and the intelligent track transport mechanism adopts Lora wireless connection in the central control platform.
Preferably, transport mechanism's intelligent track transport mechanism includes micro-control chip, slide rail, servo motor, transports the container, transport the container and pass through servo motor drive, and servo motor passes through micro-control chip wireless connection in well accuse platform to transport the container and pass through the slide rail and prescribe a limit to the route of transporting, and transport the start-stop of container through micro-control chip control.
Preferably, the wire feeding machine is used for treating and remedying the inoculation after the inoculation treatment by a slag removing mechanism.
Compared with the prior art, the beneficial effects of the utility model are that: this intelligence balling unit system is through the material loading of intelligent mechanical control balling raw materials, weigh, transport and the pouring work, and the personnel of controlling only need compare the data of gathering according to accuse platform comparison file in the numerical control, can realize intelligent controlling to great improvement the work efficiency and the accurate rate of balling.
Drawings
Fig. 1 is a schematic structural diagram of an intelligent spheroidizing unit system of the present invention.
In the figure: 1. weighing mechanism, 2, medium iron furnace, 3, transfer mechanism, 4, wire feeding machine, 5, lifting mechanism, 6, casting machine, 7 and slagging-off mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: an intelligent spheroidization unit system comprises a medium iron furnace 2, the medium iron furnace 2 pours ferrosilicon raw materials to be smelted into the medium iron furnace 2 in a mechanical feeding mode, and the raw materials to be fed are firstly loaded by a weighing mechanism 1 in the mechanical feeding process, the weighing mechanism 1 adopts an electronic intelligent weighing mechanism, electronic equipment of the electronic equipment is electrically connected with a single chip microcomputer in a wire feeding machine 4 through a wire or is wirelessly connected with the single chip microcomputer in the wire feeding machine 4 by Lora and is weighed by the electronic intelligent weighing mechanism, so that the precision of raw material proportion is greatly improved, the spheroidization effect is improved, the raw materials smelted by the medium iron furnace 2 form molten iron which is transferred into the wire feeding machine 4 through a transfer mechanism 3, and the ingredients for adding core-spun cores are inoculated to the wire feeding machine 4 through a spheroidization production line and an inoculation production line, the transfer mechanism 3 can adopt an intelligent crown block or an intelligent track conveying mechanism, singlechip in intelligence overhead traveling crane and the intelligent track transport mechanism adopts Lora wireless connection in well accuse platform, the intelligent track transport mechanism of transport mechanism 3 includes the micro-control chip, a slide rail, servo motor, transport the container and pass through servo motor drive, and servo motor passes through micro-control chip wireless connection in well accuse platform, and transport the container and pass through the route that the slide rail was injectd and is transported, and through the start-stop of micro-control chip control transport container, control transport mechanism 3 through the wireless connection mode, thereby reduce control personnel's the amount of labour, improve the process of balling processing, the raw materials after the line feeding machine 4 was bred and is handled to elevating system 5 through transport mechanism 3 again, and pour the pouring machine 6 into the transported material after being lifted by elevating system 5, line feeding machine 4 is breeding the back, and handle the remedy to it through taking off sediment mechanism 7.
The working principle is as follows: when the intelligent spheroidization unit system is used, spheroidization control data are input through an industrial control computer, after the data are input, a signal instruction is given to a mechanical feeding mechanism to grab the ferrosilicon and quantitatively weigh the ferrosilicon through a weighing mechanism 1, then raw materials with quantitative weight are added into a medium iron furnace 2 and are smelted through the medium iron furnace 2, the smelted molten iron is detected through the molten iron, the molten iron reaching the standard is transferred into a wire feeding machine 4 through a transfer mechanism 3, meanwhile, proportioned core-spun raw materials are added into the wire feeding machine 4 through a spheroidization production line and an inoculation production line, the raw materials are sent into a ball bag container through the wire feeding machine 4 to be inoculated, the inoculated raw materials are subjected to slagging-off treatment through a slagging-off mechanism 7, if the slagging-off treatment is carried out, deviations can be remedied through emergency remediation, and finally the inoculated raw materials are transferred into a lifting mechanism 5 through the transfer mechanism 3, and the transported materials are lifted to a set height through the lifting mechanism 5 and poured into the casting machine 6 to realize casting, and the equipment after casting is reset according to a set route for standby application, so that intelligent spheroidization is completed.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (5)
1. An intelligent spheroidization unit system comprises a medium iron furnace (2), and is characterized in that: well ironfurnace (2) through the mode of mechanical material loading with need smelt add ferrosilicon raw materials pour into in ironfurnace (2) to carry out the bearing through weighing mechanism (1) to the raw materials of material loading earlier at mechanical material loading in-process, the raw materials after well ironfurnace (2) are smelted form the molten iron and transport it to feeding in line machine (4) through transport mechanism (3) in to the batching that adds the covering core through balling production line and inoculation production line pair feeding in line machine (4) breeds the processing, feeding in line machine (4) and gestating the raw materials after the processing and transporting to elevating system (5) through transport mechanism (3) again to pour the material of transporting into casting machine (6) after elevating system (5) lifting.
2. The intelligent globalization processing unit system according to claim 1, wherein: weighing machine constructs (1) adopts electronic intelligence weighing machine to construct, and its electronic equipment passes through wire electric connection in the singlechip of feeding in line machine (4), or adopts Lora wireless connection in the singlechip of feeding in line machine (4).
3. The intelligent globalization processing unit system according to claim 1, wherein: transport mechanism (3) can adopt intelligent overhead traveling crane or intelligent track transport mechanism, and the singlechip in intelligent overhead traveling crane and the intelligent track transport mechanism adopts Lora wireless connection in well accuse platform.
4. The intelligent globalization processing unit system according to claim 1, wherein: the intelligent track transport mechanism of transport mechanism (3) includes micro-control chip, slide rail, servo motor, transports the container, transport the container and pass through servo motor drive, and servo motor passes through micro-control chip wireless connection in well accuse platform to transport the container and pass through the slide rail and prescribe a limit to the route of transporting, and transport the start-stop of container through micro-control chip control.
5. The intelligent globalization processing unit system according to claim 1, wherein: after inoculation treatment, the wire feeding machine (4) carries out treatment and remediation on the wire feeding machine through a slag removing mechanism (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920739382.8U CN210188426U (en) | 2019-05-22 | 2019-05-22 | Intelligent spheroidizing unit system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920739382.8U CN210188426U (en) | 2019-05-22 | 2019-05-22 | Intelligent spheroidizing unit system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210188426U true CN210188426U (en) | 2020-03-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920739382.8U Active CN210188426U (en) | 2019-05-22 | 2019-05-22 | Intelligent spheroidizing unit system |
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| CN (1) | CN210188426U (en) |
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2019
- 2019-05-22 CN CN201920739382.8U patent/CN210188426U/en active Active
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| CP01 | Change in the name or title of a patent holder |
Address after: 461670 West Industrial Park, Yuzhou Industrial Cluster District, Xuchang City, Henan Province Patentee after: Yuzhou henglilai New Material Co., Ltd Address before: 461670 West Industrial Park, Yuzhou Industrial Cluster District, Xuchang City, Henan Province Patentee before: YUZHOU HENGLILAI ALLOY Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| CP03 | Change of name, title or address |
Address after: 452570 West Industrial Park, Yuzhou industrial cluster, Xuchang City, Henan Province Patentee after: Yuzhou henglilai New Material Co.,Ltd. Address before: 461670 West Industrial Park, Yuzhou Industrial Cluster District, Xuchang City, Henan Province Patentee before: Yuzhou henglilai New Material Co.,Ltd. |
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| CP03 | Change of name, title or address |