CN210186956U - Energy-saving control system of variable-frequency speed-regulating mixing stirrer - Google Patents

Energy-saving control system of variable-frequency speed-regulating mixing stirrer Download PDF

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Publication number
CN210186956U
CN210186956U CN201920500354.0U CN201920500354U CN210186956U CN 210186956 U CN210186956 U CN 210186956U CN 201920500354 U CN201920500354 U CN 201920500354U CN 210186956 U CN210186956 U CN 210186956U
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agitator
variable
frequency speed
energy
control system
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CN201920500354.0U
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Wei Huang
黄炜
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Shenzhen Tianshun Plastic Co Ltd
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Shenzhen Tianshun Plastic Co Ltd
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Abstract

The utility model discloses an energy-saving control system of a variable-frequency speed-regulating mixing stirrer, which comprises a stirrer and a second support column, wherein the middle part of the stirrer is fixedly provided with a rotating ring, one side of the rotating ring is fixedly provided with a rotating shaft, one end of the rotating shaft is rotatably connected with a connecting column, one end of the connecting column is hinged with a first support column, one side of the stirrer is provided with a feeding hole, one end of the feeding hole is fixedly provided with a feeding pipe, one end of the feeding pipe is fixedly connected with one end of a discharging pipe, and the other end of the discharging pipe passes through a material storage box and is fixedly connected with a feeding hole of a material pump arranged in the material storage box, the rotating speed of the stirring motor can be controlled through the variable frequency speed regulator, the energy consumption of the stirring motor is reduced, resources are saved, the material stirring efficiency is improved, and the opening time of the material pump can be controlled through the timing controller.

Description

Energy-saving control system of variable-frequency speed-regulating mixing stirrer
Technical Field
The utility model relates to a control system, in particular to mixed mixer energy-saving control system of variable frequency speed governing belongs to product processing technology field.
Background
The production and processing process of material often can use the mixer to mix the stirring to the material, and traditional mixer motor only has single stirring frequency and rotational speed, can not adjust the rotational speed according to the mixed condition of material, and the power consumption is great to reduced the efficiency of material stirring, traditional stirring paddle machine needs the staff manpower reinforced, and the control material consumption that can not be accurate causes the waste of resource, has reduced the quality that the material mixes.
SUMMERY OF THE UTILITY MODEL
In view of this, an energy-saving control system for a variable-frequency speed-regulating hybrid mixer is provided to solve the problem that the conventional mixer motor proposed in the above background art has only a single mixing frequency and rotation speed and cannot accurately control the material consumption.
The utility model provides a Variable Frequency Speed Governing (VFSG) mixes mixer energy-saving control system, includes agitator, second pillar, storage tank, batcher and elevating gear, the middle part fixed mounting of agitator has the change, one side fixed mounting of change has the pivot, the pivot is connected in first pillar, the pan feeding mouth has been seted up to one side of agitator, the one end fixed mounting of pan feeding mouth has the inlet pipe, the inlet pipe is connected with the storage tank, the storage tank is inside to set up the material pump and to be connected with the inlet pipe, the pan feeding mouth of material pump and the pay-off mouth fixed connection on batcher top, the bottom fixed mounting of agitator has agitator motor, agitator motor's transmission shaft passes the agitator and arranges the inside stirring rake fixed connection of agitator in, one side fixed mounting of second pillar has servo motor, servo motor's transmission shaft passes second pillar and change opposite side fixed connection, the bottom end of the second support column is connected with the lifting device and used for adjusting the height of the second support column.
Furthermore, a timing controller is fixedly mounted on one side of the storage box.
Further, a barrel cover is arranged at the top end of the stirrer, a buckle is fixedly mounted on one side of the barrel cover, and a clamping block clamped with the buckle is fixedly mounted on one side of the stirrer.
Furthermore, a pull groove is formed in the top end of the rotating ring.
Further, the rotating shaft is rotatably connected with a connecting column, and one end of the connecting column is hinged with the first support column.
Further, a discharge hole is formed in one side of the bottom end of the stirrer, and a butterfly valve is fixedly mounted at one end of the discharge hole.
Further, the positive middle part fixed mounting of second pillar has switch panel, switch panel's surface respectively fixed mounting has agitator motor switch, servo motor switch, timing controller switch, material pump switch and variable frequency speed regulator switch, agitator motor, servo motor, timing controller and variable frequency speed regulator are respectively through agitator motor switch, servo motor switch, timing controller switch and variable frequency speed regulator switch and power electric connection, variable frequency speed regulator and agitator motor electric connection, the material pump passes through timing controller and power electric connection.
Further, the discharge gate has been seted up to one side of agitator bottom, the one end fixed mounting of discharge gate has the butterfly valve, the batching entry has been seted up on the top of batcher one side, the clout discharge port has been seted up to the bottom of batcher one side.
Further, the one end of inlet pipe and the one end fixed connection of a discharging pipe, the other end of discharging pipe passes the feed inlet fixed connection of material pump that stock box and stock box inside set up.
Preferably, the lifting device is a hydraulic cylinder, and a hydraulic rod of the hydraulic cylinder is fixedly connected.
In the energy-saving control system of the variable-frequency speed-regulating mixing stirrer, the rotating speed of the stirring motor can be controlled through the variable-frequency speed regulator, so that the energy consumption of the stirring motor is reduced, the resources are saved, and the material stirring efficiency is improved. Through setting up the stock case, can carry out certain procedure's buffer memory to the material to effectively save and control the material quantity. Can rotate the change through servo motor, the change drives the agitator and rotates certain angle, makes things convenient for the staff to carry the material in to the agitator, can prop up the second pillar certain height through the pneumatic cylinder, makes the agitator bottom slope certain angle, and the material can be quick flows from the discharge gate, has improved discharging efficiency, can make things convenient for the staff to stabilize the agitator through the kerve, has reduced staff's intensity of labour.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the cross-sectional structure of the stirrer according to the present invention;
fig. 3 is a schematic view of the partial cross-sectional structure of the present invention.
In the figure: 1. a stirrer; 2. a barrel cover; 3. buckling; 4. rotating the ring; 5. a rotating shaft; 6. a first support; 7. a feed pipe; 8. groove drawing; 9. a stirring motor; 10. a second support; 11. a servo motor; 12. a hydraulic cylinder; 13. a material storage box; 14. a timing controller; 15. a dosing device; 16. a discharge pipe; 17. a dosing inlet; 18. a residue discharge port; 19. a switch panel; 20. a stirring paddle; 21. a discharge port; 22. a butterfly valve; 23. a material pump; 24. a variable frequency speed regulator.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the utility model provides a variable frequency speed mixing stirrer energy-saving control system, which comprises a stirrer 1 and a second support column 10, wherein a swivel 4 is fixedly arranged at the middle part of the stirrer 1, a rotating shaft 5 is fixedly arranged at one side of the swivel 4, a feeding port is arranged at one side of the stirrer 1, a feeding pipe 7 is fixedly arranged at one end of the feeding port, one end of the feeding pipe 7 is fixedly connected with one end of a discharging pipe 16, the other end of the discharging pipe 16 passes through a material storage tank 13 and is fixedly connected with a feeding port of a material pump 23 arranged inside the material storage tank 13, a variable frequency speed regulator 24 is fixedly arranged at one side inside the material storage tank 13, the feeding port of the material pump 23 is fixedly connected with a feeding port at the top end of a material distributor 15, a material distribution inlet 17 is arranged at the top end of one side of the material distributor 15, a residual material discharge port 18 is, the transmission shaft of the stirring motor 9 penetrates through the stirrer 1 and is fixedly connected with the stirring paddle 20 arranged inside the stirrer 1, a discharge port 21 is formed in one side of the bottom end of the stirrer 1, a butterfly valve 22 is fixedly mounted at one end of the discharge port 21, a servo motor 11 is fixedly mounted on one side of the second support column 10, the transmission shaft of the servo motor 11 penetrates through the second support column 10 and is fixedly connected with the other side of the rotating ring 4, and the bottom end of the second support column 10 is fixedly connected with a lifting device.
Preferably, a timing controller 14 is fixedly installed at one side of the storage box 13, and the timing controller 14 can control the starting time of the material pump 23, so that the material is effectively saved. The variable frequency governor 24 is connected to the motor 9 through a line to control the motor 9.
Preferably, the top of agitator 1 articulates there is bung 2, and one side fixed mounting of bung 2 has buckle 3, and one side fixed mounting of agitator 1 has the fixture block with 3 looks block of buckle, can with the fixture block through buckle 3 to fix bung 2.
Furthermore, the top end of the rotating ring 4 is provided with a pull groove 8, and the stirrer 1 can be conveniently stabilized by workers through the pull groove 8. Preferably, a first valve and a second valve are fixedly installed at one end of the ingredient inlet 17 and one end of the residue discharge port 18, respectively, to facilitate the feeding and discharging of the ingredient from the ingredient container 15. One end of the rotating shaft 5 is rotatably connected with a connecting column, and one end of the connecting column is hinged with a first supporting column 6.
Preferably, the lifting device is a hydraulic cylinder (12), and the hydraulic rod of the hydraulic cylinder (12) is fixedly connected, so that the height of the second support column 10 is controlled and the adjustment of the second support column is convenient to match with the stirrer 1.
Preferably, a switch panel 19 is fixedly installed in the middle of the front face of the second support column 10, a stirring motor switch, a servo motor switch, a timing controller switch, a material pump switch and a variable frequency speed regulator switch are respectively and fixedly installed on the surface of the switch panel 19, the stirring motor 9, the servo motor 11, the timing controller 14 and the variable frequency speed regulator 24 are respectively and electrically connected with a power supply through the stirring motor switch, the servo motor switch, the timing controller switch and the variable frequency speed regulator switch, the variable frequency speed regulator 24 is electrically connected with the stirring motor 9, and the material pump 23 is electrically connected with the power supply through the timing controller 14, so that the operation of a worker is facilitated.
When the energy-saving control system is used, when materials need to be mixed, a servo motor switch is opened, a transmission shaft of a servo motor 11 drives a rotating ring 4 to rotate by a certain angle, a worker opens a buckle 3, separates the buckle 3 from a clamping block, opens a barrel cover 2, conveys the materials into a stirrer 1, after the materials are conveyed, closes the barrel cover 2 to clamp the buckle 3 with the clamping block, closes the servo motor switch, the transmission shaft of the servo motor 11 drives the stirrer 1 to reset, the worker sets the time control range of a timing controller 14 with the model of KG316T, opens the timing controller switch, the timing controller 14 controls a material pump 23 to be automatically opened, the material pump 23 conveys the materials in a batcher 15 into the stirrer 1 through a feeding pipe 7, and when the control time of the timing controller 14 is reached, the timing controller 14 controls the material pump 23 to be automatically closed, the control frequency of the variable frequency speed regulator 24 with the model number DV300-2015-T is set well by a worker, the variable frequency speed regulator switch and the stirring motor switch are turned on, the variable frequency speed regulator 24 controls a transmission shaft of the stirring motor 9 to drive the stirring paddle 20 to rotate, after the material stirring is completed, the variable frequency speed regulator switch and the stirring motor switch are turned off, the hydraulic cylinder switch is turned on, a hydraulic rod of the hydraulic cylinder 12 extends to drive the second support column 10 to move to a certain height, the butterfly valve 22 is turned on, and the material is discharged from the discharge port 21.
In the energy-saving control system of the variable-frequency speed-regulating mixing stirrer, the rotating speed of the stirring motor can be controlled through the variable-frequency speed regulator 24, so that the energy consumption of the stirring motor is reduced, the resources are saved, and the material stirring efficiency is improved. In addition, timing controller 14 has still been added, the on-time of material pump can be controlled through timing controller 14, thereby the feeding volume in the control agitator 1, resources are saved, the quality that the material mixes is improved, swivel 4 can be rotated through servo motor 11, swivel 4 drives the agitator and rotates certain angle, make things convenient for the staff to carry the material in to agitator 1, can prop up the take the altitude with the second pillar through pneumatic cylinder 12, make the agitator bottom slope certain angle, the material can be quick flows out from the discharge gate, discharging efficiency is improved, can make things convenient for staff to stabilize the agitator through the kerve, staff's intensity of labour has been reduced.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides a variable frequency speed governing mixes mixer energy-saving control system, includes agitator (1) and second pillar (10), its characterized in that still includes material storage box (13), batcher (15) and elevating gear, the middle part fixed mounting of agitator (1) has swivel (4), one side fixed mounting of swivel (4) has pivot (5), pivot (5) are connected in first pillar (6), the pan feeding mouth has been seted up to one side of agitator (1), the one end fixed mounting of pan feeding mouth has inlet pipe (7), inlet pipe (7) are connected with material storage box (13), the inside one side fixed mounting of material storage box (13) has variable frequency speed controller (24), material storage box (13) inside sets up material pump (23) and is connected with inlet pipe (7), the pan feeding mouth fixed connection on material storage pump (23) and batcher (15) top, the bottom fixed mounting of agitator (1) has agitator motor (9), transmission shaft (91) of agitator motor (9) pass agitator (1) and arrange inside stirring rake (20) fixed connection of agitator (1) in, one side fixed mounting of second pillar (10) has servo motor (11), the transmission shaft of servo motor (11) passes second pillar (10) and change (4) opposite side fixed connection, the bottom and the elevating gear of second pillar (10) are connected for the height of adjustment second pillar (10).
2. The energy-saving control system of the variable-frequency speed-regulating mixing blender, as claimed in claim 1, wherein a timing controller (14) is fixedly installed at one side of the storage box (13).
3. The energy-saving control system of the variable-frequency speed-regulating mixing agitator as claimed in claim 1, wherein a barrel cover (2) is arranged at the top end of the agitator (1), a buckle (3) is fixedly installed at one side of the barrel cover (2), and a clamping block clamped with the buckle (3) is fixedly installed at one side of the agitator (1).
4. The energy-saving control system of the variable-frequency speed-regulating mixing blender, as claimed in claim 1, wherein the top end of the rotating ring (4) is provided with a pull groove (8).
5. The energy-saving control system for variable-frequency speed-regulating mixing agitator of claim 1, wherein the rotating shaft (5) is rotatably connected with a connecting column, and one end of the connecting column is hinged with the first supporting column (6).
6. The energy-saving control system of the variable-frequency speed-regulating mixing agitator as claimed in claim 2, wherein a discharge port (21) is formed at one side of the bottom end of the agitator (1), and a butterfly valve (22) is fixedly installed at one end of the discharge port (21).
7. The energy-saving control system of a variable-frequency speed-regulating mixing agitator according to claim 2, wherein a switch panel (19) is fixedly installed in the middle of the front surface of the second pillar (10), an agitator motor switch, a servo motor switch, a timing controller switch, a material pump switch and a variable-frequency speed regulator switch are respectively and fixedly installed on the surface of the switch panel (19), the agitator motor (9), the servo motor (11), the timing controller (14) and the variable-frequency speed regulator (24) are respectively and electrically connected with a power supply through the agitator motor switch, the servo motor switch, the timing controller switch and the variable-frequency speed regulator switch, the variable-frequency speed regulator (24) is electrically connected with the agitator motor (9), and the material pump (23) is electrically connected with the power supply through the timing controller (14).
8. The energy-saving control system of a variable-frequency speed-regulating mixing and stirring machine as claimed in claim 1, wherein the top end of one side of the batching device (15) is provided with a batching inlet (17), and the bottom end of one side of the batching device (15) is provided with a residual material discharging outlet (18).
9. The energy-saving control system of a variable-frequency speed-regulating mixing agitator according to claim 1, characterized in that one end of the feeding pipe (7) is fixedly connected with one end of a discharging pipe (16), and the other end of the discharging pipe (16) passes through the storage box (13) and is fixedly connected with a feeding port of a material pump (23) arranged in the storage box (13).
10. The energy-saving control system for the variable-frequency speed-regulating hybrid mixer as claimed in claim 1, wherein the lifting device is a hydraulic cylinder (12), and a hydraulic rod of the hydraulic cylinder (12) is fixedly connected.
CN201920500354.0U 2019-04-12 2019-04-12 Energy-saving control system of variable-frequency speed-regulating mixing stirrer Active CN210186956U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920500354.0U CN210186956U (en) 2019-04-12 2019-04-12 Energy-saving control system of variable-frequency speed-regulating mixing stirrer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920500354.0U CN210186956U (en) 2019-04-12 2019-04-12 Energy-saving control system of variable-frequency speed-regulating mixing stirrer

Publications (1)

Publication Number Publication Date
CN210186956U true CN210186956U (en) 2020-03-27

Family

ID=69876703

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920500354.0U Active CN210186956U (en) 2019-04-12 2019-04-12 Energy-saving control system of variable-frequency speed-regulating mixing stirrer

Country Status (1)

Country Link
CN (1) CN210186956U (en)

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