CN210181656U - Cloth defect detection device - Google Patents
Cloth defect detection device Download PDFInfo
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- CN210181656U CN210181656U CN201921010005.7U CN201921010005U CN210181656U CN 210181656 U CN210181656 U CN 210181656U CN 201921010005 U CN201921010005 U CN 201921010005U CN 210181656 U CN210181656 U CN 210181656U
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- controller
- cloth
- led lamp
- area
- microprocessor
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- 239000004744 fabric Substances 0.000 title claims abstract description 44
- 230000007547 defect Effects 0.000 title claims abstract description 36
- 238000001514 detection method Methods 0.000 title claims abstract description 22
- 238000004891 communication Methods 0.000 claims abstract description 11
- 229910052755 nonmetal Inorganic materials 0.000 claims abstract description 9
- 230000000007 visual effect Effects 0.000 claims abstract description 8
- 238000013500 data storage Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000000887 face Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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Abstract
The utility model discloses a cloth defect detection device, which comprises an area array camera, a vision controller, an annular LED lamp, an LED lamp controller, a microprocessor, a motor controller, a communication module, a nonmetal ultrasonic detector and a laser positioning device; the area array camera is connected with the visual controller, the LED lamp controller, the motor controller, the communication module, the laser positioning device and the nonmetal ultrasonic detector are respectively connected with the microprocessor, the annular LED lamp is connected with the LED lamp controller, and the motor is connected with the motor controller. Through the utility model discloses, can realize the accurate detection to cloth fault, also can make things convenient for quick finding fault simultaneously.
Description
Technical Field
The utility model belongs to the technical field of the weaving and specifically relates to a cloth fault detection device.
Background
Traditional textile defect detection is mainly completed by means of observing by eyes of a large number of detection workers, and although manual detection can easily classify and grade detected defects according to national standards, the method has great limitations. Defects with small sizes cannot be detected due to the limitation of visual precision of human eyes, and the defect detection is simple, tedious and repeated mechanical work, fatigue is easily generated after long-time work, and the detection efficiency and precision are seriously influenced.
The machine vision and image processing technology is applied to the industrial detection process to replace the visual detection of workers, can automatically detect and identify various defects, greatly improves the detection precision and efficiency, and improves the production efficiency and the product quality. At present, because the detection objects of the fabric defects have the characteristics of softness, easy deformation and diversity of product types, the development of a universal detection system capable of detecting all types of fabric defects faces great difficulty.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provide a cloth defect detection device, which comprises an area array camera, a vision controller, an annular LED lamp, an LED lamp controller, a microprocessor, a motor controller, a communication module, a nonmetal ultrasonic detector and a laser positioning device; the area array camera is connected with the visual controller, the LED lamp controller, the motor controller, the communication module, the laser positioning device and the nonmetal ultrasonic detector are respectively connected with the microprocessor, the annular LED lamp is connected with the LED lamp controller, and the motor is connected with the motor controller.
Preferably, the alarm device comprises a touch display, a loudspeaker, a power amplifier and an alarm lamp, wherein the touch display, the power amplifier and the alarm lamp are respectively connected with the microprocessor, and the loudspeaker is connected with the power amplifier.
Preferably, the area-array camera comprises two area-array cameras, and the two area-array cameras are respectively connected with the vision controller; the two area-array cameras are oppositely arranged on two sides of the cloth.
Preferably, the laser positioning device comprises a plurality of laser positioners, the laser positioners are respectively connected with the microprocessor, and the laser positioners adopt dot sights with the model number of M-16A 650-10-GS.
Preferably, the area-array camera adopts a CE series of Haokwev industrial area-array cameras, and the model is MV-CE013-80 UC.
Preferably, the vision controller adopts a Haicanwi vision platform vision controller with the model of MV-VB 2100-120G.
Preferably, the system further comprises a data storage module, and the data storage module is connected with the microprocessor.
Preferably, the communication module adopts a WIFI module, and the type of the WIFI module is Intel I-219V.
Preferably, the motor comprises a cloth outlet drum motor and a cloth collecting drum motor, and the cloth outlet drum motor and the cloth collecting drum motor are respectively connected with the motor controller.
The utility model has the advantages that: (1) the image information of two sides of the same position of the cloth is acquired by the area array cameras oppositely arranged on the two sides of the cloth, and the defect information acquired by the vision controller can be more effectively detected compared with defect detection on a single side; (2) when the area-array camera is used for detecting that the effect of the thick cloth is not good, the ultrasonic detector is used for detecting the internal defects of the cloth; (3) the laser locator is used for locating the positions of the defects, so that workers can conveniently and accurately determine the positions of the defects.
Drawings
FIG. 1 is a schematic diagram of a cloth defect detecting apparatus;
fig. 2 is a schematic view of a cloth defect detecting apparatus.
Detailed Description
The technical solution of the present invention is described in further detail below with reference to the accompanying drawings, but the scope of the present invention is not limited to the following description.
As shown in fig. 1, the utility model discloses a set up in the area array camera on cloth two sides and acquire the two-sided image of cloth, acquire the fault information on the cloth through the vision controller, avoided traditional fault to detect and can only detect the one side, there is the risk that the fault missed-checking, the operating condition of microprocessor control motor, the operation of motor control play cloth reel and receipts cloth reel, through microprocessor control laser locator, the position of location fault for the workman can be rapid find the position that the fault belongs to. The utility model discloses still utilize ultrasonic detector to detect the internal defect of thick cloth, avoided camera fault to detect the defect that can only acquire surface fault.
The cloth defect detection device comprises an area-array camera, a visual controller, an annular LED lamp, an LED lamp controller, a microprocessor, a motor controller, a communication module, a nonmetal ultrasonic detector and a laser positioning device; the area array camera is connected with the visual controller, the LED lamp controller, the motor controller, the communication module, the laser positioning device and the nonmetal ultrasonic detector are respectively connected with the microprocessor, the annular LED lamp is connected with the LED lamp controller, and the motor is connected with the motor controller.
Wherein the vision controller adopts a Haikangwei vision platform vision controller, and the model is MV-VB 2100-120G; the area-array camera adopts CE series of Haikangwei industrial area-array camera with model of MV-CE013-80 UC; the microprocessor is available in the model EM 64T. The laser positioning device comprises a plurality of laser positioners, the laser positioners are respectively connected with the microprocessor, and the laser positioners adopt dot sighting devices with the models of M-16A 650-10-GS. The communication module adopts a WIFI module, and the type of the WIFI module is Intel I-219V.
The utility model discloses still include alarm device, alarm device include touch display, speaker, power amplifier, alarm lamp, touch display, power amplifier, alarm lamp be connected with microprocessor respectively, the speaker be connected with power amplifier. When the cloth defects are detected, the alarm device sends alarm information and displays the acquired cloth defect pictures on the display.
The area-array camera in the device comprises two area-array cameras which are respectively connected with the vision controller; the two area-array cameras are oppositely arranged on two sides of the cloth and used for acquiring cloth images of the two sides of the cloth on the same position, so that defects on the cloth can be prevented from being missed to be detected.
The utility model provides a nonmetal ultrasonic detector is used for detecting the internal defect of thick cloth, has enlarged cloth defect detection device's range of application like this, has strengthened cloth defect detection device's adaptability.
The foregoing is illustrative of the preferred embodiments of the present invention, and it is to be understood that the invention is not limited to the precise forms disclosed herein, and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the invention as defined by the appended claims. But that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention, which is to be limited only by the claims appended hereto.
Claims (8)
1. A cloth defect detection device is characterized by comprising an area-array camera, a visual controller, an annular LED lamp, an LED lamp controller, a microprocessor, a motor controller, a communication module, a nonmetal ultrasonic detector and a laser positioning device; the area array camera is connected with the visual controller, the LED lamp controller, the motor controller, the communication module, the laser positioning device and the nonmetal ultrasonic detector are respectively connected with the microprocessor, the annular LED lamp is connected with the LED lamp controller, and the motor is connected with the motor controller.
2. A cloth defect detecting device in accordance with claim 1, further comprising an alarm device, said alarm device comprising a touch display, a speaker, a power amplifier, and an alarm light, said touch display, power amplifier, and alarm light being respectively connected to the microprocessor, said speaker being connected to the power amplifier.
3. A cloth defect detecting apparatus according to claim 1, wherein said area-array camera comprises two area-array cameras, said two area-array cameras being respectively connected to a vision controller; the two area-array cameras are oppositely arranged on two sides of the cloth.
4. A cloth defect detecting apparatus as defined in claim 1, wherein said laser positioning means comprises a plurality of laser positioners, each of said plurality of laser positioners being connected to a microprocessor, said laser positioners employing dot sights of the type M-16a 650-10-GS.
5. A cloth defect detecting apparatus as defined in claim 1, wherein said area-array camera is of the lac series, model MV-CE013-80 UC.
6. A cloth defect detecting apparatus as defined in claim 1, wherein said vision controller is a Haekwev vision platform vision controller, model No. MV-VB 2100-120G.
7. A cloth defect detecting apparatus according to claim 1, further comprising a data storage module, said data storage module being connected to the microprocessor.
8. A cloth defect detection device as defined in claim 1, wherein said communication module is a WIFI module, said WIFI module being of the type Intel I-219V.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921010005.7U CN210181656U (en) | 2019-07-01 | 2019-07-01 | Cloth defect detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921010005.7U CN210181656U (en) | 2019-07-01 | 2019-07-01 | Cloth defect detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210181656U true CN210181656U (en) | 2020-03-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921010005.7U Expired - Fee Related CN210181656U (en) | 2019-07-01 | 2019-07-01 | Cloth defect detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210181656U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110189325A (en) * | 2019-07-01 | 2019-08-30 | 福建凤竹纺织科技股份有限公司 | A kind of Fabric Defects Inspection detection device and detection method |
-
2019
- 2019-07-01 CN CN201921010005.7U patent/CN210181656U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110189325A (en) * | 2019-07-01 | 2019-08-30 | 福建凤竹纺织科技股份有限公司 | A kind of Fabric Defects Inspection detection device and detection method |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200324 |
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| CF01 | Termination of patent right due to non-payment of annual fee |