CN210172515U - Aluminum alloy waste material remelting and rapid cooling ingot forming device - Google Patents

Abstract

The utility model discloses an aluminum alloy waste material remelting and rapid cooling ingot forming device, including support, aluminum ingot mould, accept set, pull roller bearing, slewing bearing, aluminum ingot mould mount, cooling water calandria, water inlet, delivery port, quick plug and locking mechanism. The utility model has the advantages that: the aluminum ingot is simple and convenient to release, easy to operate, economical, practical and easy to popularize and use; the rapid and effective cooling is realized through the cooling water, the cooling is more sufficient, the molding quality is improved, and the scalding accidents of personnel are reduced; the design and use of the heat dissipation drain pipe have good auxiliary heat dissipation effect; the use of the rotary bearing enables the aluminum ingot to be more convenient and rapid to separate; the design of the lower-end aluminum ingot bearing disc can effectively avoid the pollution of the outside to the aluminum ingot during processing, thereby improving the quality of products; the utility model discloses the cooling is abundant, and cooling rate is fast, and the aluminium ingot is from the type convenience, and production efficiency is high, and the practicality is higher, the demand that satisfies user and market that can be fine.

Description

Aluminum alloy waste material remelting and rapid cooling ingot forming device

Technical Field

The utility model relates to an ingot device specifically is an aluminum alloy waste material remelting cools off fast and becomes ingot device, belongs to die-casting aluminum alloy waste material recovery technical field.

Background

Automobile and motorcycle parts are an important field of aluminum alloy die castings, and three types of waste materials are generated in the die casting process: one is excess aluminum alloy generated in the die casting process, such as a material cake, a pouring channel, flash and the like, in the die casting process, only 30% -50% of feeding materials are used for forming, and the remaining 50% -70% of feeding materials are wasted on the material cake and the pouring channel; the other is waste parts generated in the machining and painting processes; the third is the waste due to equipment, process, etc. Therefore, in order to reduce environmental pollution and cost, it is necessary to recycle the scrap, and thus it is necessary to remelt the scrap into ingots.

And the existing remelting ingot-forming device has the advantages that the cooling time of the formed ingot is long, so that personnel scalding is easily caused, and the existing remelting ingot-forming device has the defects that the formed ingot is not convenient to separate from the device, so that the working efficiency is low, and labor cost is wasted.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the problems and provide a device for remelting and rapidly cooling aluminum alloy waste into ingots.

The utility model discloses a following technical scheme realizes above-mentioned purpose: a remelting and rapid cooling ingot forming device for aluminum alloy waste comprises a bracket, an aluminum ingot mold, a receiving disc, a drawing roller, a rotary bearing, an aluminum ingot mold fixing frame, a cooling water discharge pipe, a water inlet, a water outlet, a rapid plug and a locking mechanism; the support, the aluminum ingot mould and the bearing disc form an aluminum ingot rotating device of the ingot forming device, the aluminum ingot mould is arranged on an aluminum ingot mould fixing frame connected with the support, the aluminum ingot mould is positioned at the top end of the bracket, the bearing disc is arranged below the aluminum ingot mould, and two ends of the bearing disc are connected with the bracket through drawing rolling shafts, the rotary bearings are arranged at two ends of the aluminum ingot mould fixing frame, the aluminum ingot mould fixing frame is connected with the bracket through the rotary bearings at the two ends, the cooling water discharging pipe, the water inlet and the water outlet form a cooling water circulating device of the ingot forming device, the cooling water drainage pipe is arranged on the lower surface of the aluminum ingot mould fixing frame, the water inlet and the water outlet are respectively connected with the two ends of the cooling water drainage pipe, the quick plug sets up in the inlet port department of cooling water calandria, locking mechanism installs the bottom at aluminium ingot mould mount.

Preferably, in order to achieve more sufficient cooling and improve the forming quality, the cooling water draining pipes are arranged at the bottoms of ten aluminum ingot molds in a group with four metal water pipes uniformly, and the number of the cooling water draining pipes is two.

Preferably, in order to effectively prevent the high-temperature aluminum liquid poured out due to improper operation from scalding the water inlet pipe, a metal hose is arranged at the joint of the water inlet of the cooling water drainage pipe and the quick plug.

Preferably, in order to effectively prevent the influence of impurities in water on the water pump and the water pipe, the water inlet of the cooling water calandria is connected with the water pump, and the water inlet of the cooling water calandria is connected with the filter screen joint.

Preferably, in order to facilitate manual drawing out, the aluminum ingot is taken out, the bearing plate is of a drawing type, and drawing rolling shafts are arranged on two sides of the bearing plate.

Preferably, in order to realize cooling and ingot forming of a plurality of aluminum ingots, twenty aluminum ingot molds are uniformly distributed on an aluminum ingot rotating device composed of a bracket, the aluminum ingot molds and a bearing disc.

The utility model has the advantages that: the aluminum alloy waste material remelting and rapid cooling ingot forming device is reasonable in design, four metal water pipes are uniformly arranged at the bottoms of ten aluminum ingot molds to form one group, the cooling water pipes are divided into two groups, cooling can be effectively carried out, cooling is more sufficient, forming quality is improved, a metal hose is arranged at the joint of a water inlet of each cooling water pipe and a rapid plug, a water inlet pipe can be effectively prevented from being scalded by high-temperature aluminum liquid which is improperly poured out, the rapid plug is convenient for the aluminum ingots to be rapidly separated during separation, the water inlet of each cooling water pipe is connected with a water pump, the water inlet of each cooling water pipe is connected with a filter screen joint, the influence of impurities in water on the water pump and the water pipes can be effectively prevented, the receiving plate is of a drawing type, drawing rolling shafts are arranged on two sides of the receiving plate, the aluminum ingots are separated from the receiving plate, and are manually, and resetting, wherein twenty aluminum ingot molds are uniformly distributed on an aluminum ingot rotating device consisting of a bracket, the aluminum ingot molds and a receiving disc, so that a plurality of aluminum ingots can be cooled into ingots, and the working efficiency is improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic view of the cooling water path of the present invention.

In the figure: 1. the device comprises a support, 2, an aluminum ingot mold, 3, a bearing disc, 4, a drawing rolling shaft, 5, a rotary bearing, 6, an aluminum ingot mold fixing frame, 7, a cooling water discharge pipe, 8, a water inlet, 9, a water outlet, 10, a quick plug, 11 and a locking mechanism.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-2, an aluminum alloy scrap remelting and rapid cooling ingot forming device comprises a support 1, an aluminum ingot mold 2, a receiving disc 3, a drawing roller 4, a rotary bearing 5, an aluminum ingot mold fixing frame 6, a cooling water discharging pipe 7, a water inlet 8, a water outlet 9, a rapid plug 10 and a locking mechanism 11; the support 1, the aluminum ingot mould 2 and the receiving disc 3 form an aluminum ingot turning device of the ingot forming device, the aluminum ingot mould 2 is arranged on an aluminum ingot mould fixing frame 6 connected with the support 1, the aluminum ingot mould 2 is positioned at the top end of the support 1, the receiving disc 3 is arranged below the aluminum ingot mould 2, two ends of the receiving disc 3 are connected with the support 1 through drawing rolling shafts 4, the turning bearings 5 are arranged at two ends of the aluminum ingot mould fixing frame 6, the aluminum ingot mould fixing frame 6 is connected with the support 1 through the turning bearings 5 at two ends, the cooling water discharge pipe 7, the water inlet 8 and the water outlet 9 form a cooling water circulating device of the ingot forming device, the cooling water discharge pipe 7 is arranged on the lower surface of the aluminum ingot mould fixing frame 6, the water inlet 8 and the water outlet 9 are respectively connected with two ends of the cooling water discharge pipe 7, the quick plug 10 is arranged at the water inlet 8 of the cooling water discharge pipe 7, and the locking mechanism 11 is arranged at the bottom end of the aluminum ingot mould fixing frame 6.

The cooling water calandria 7 is uniformly arranged at the bottom of ten aluminum ingot moulds 2 by four metal water pipes to form a group, and the cooling water calandria 7 is divided into two groups, so that the cooling can be effectively carried out, the cooling is more sufficient, and the forming quality is improved, the joint of the water inlet 8 of the cooling water calandria 7 and the quick plug 10 is provided with a metal hose, so that the water inlet pipe can be effectively prevented from being scalded by high-temperature aluminum liquid which is not poured out when the operation is improper, the quick plug 10 is convenient for the aluminum ingot to be quickly separated from the mould, the water inlet 8 of the cooling water calandria 7 is connected with a water pump, the water inlet 8 of the cooling water calandria 7 is connected with a filter screen joint, so that the influence of impurities in water on the water pump and the water pipes can be effectively prevented, the bearing plate 3 is of a drawing type, the drawing rollers 4 are arranged at, and resetting, wherein the aluminum ingot molds 2 are twenty in number, and are uniformly distributed on an aluminum ingot rotating device consisting of the bracket 1, the aluminum ingot molds 2 and the receiving disc 3, so that a plurality of aluminum ingots can be cooled into ingots, and the working efficiency is improved.

The working principle is as follows: when the aluminum alloy waste material remelting and rapid cooling ingot forming device is used, firstly, aluminum liquid which is subjected to degassing and deslagging after remelting is injected into an aluminum ingot mold 2, cooling water is injected into a cooling water discharge pipe 7 through a water pump and a water inlet 8, the aluminum ingot mold 2 is cooled sequentially through cooling circulating water in the cooling water discharge pipe 7, meanwhile, hot water in the cooling water discharge pipe 7 enters a plant cooling tower through a water outlet 9 to be cooled and then returns to a water storage tank, the water pump continuously supplies cooling water into the cooling water discharge pipe to circulate, the whole cooling process is completed, after cooling is completed, an aluminum ingot is overturned by an aluminum ingot revolving device to be separated, and the aluminum ingot is received in a receiving disc 3 below the aluminum ingot after being separated and is taken out manually.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (6)

1. The utility model provides an aluminum alloy waste material remelting cools off fast and becomes spindle device which characterized in that: the device comprises a support (1), an aluminum ingot mould (2), a bearing disc (3), a drawing rolling shaft (4), a rotary bearing (5), an aluminum ingot mould fixing frame (6), a cooling water discharging pipe (7), a water inlet (8), a water outlet (9), a quick plug (10) and a locking mechanism (11); the aluminum ingot turning device of the ingot forming device is characterized in that the support (1), the aluminum ingot mold (2) and the bearing disc (3) form the aluminum ingot turning device of the ingot forming device, the aluminum ingot mold (2) is arranged on an aluminum ingot mold fixing frame (6) connected with the support (1), the aluminum ingot mold (2) is positioned at the top end of the support (1), the bearing disc (3) is arranged below the aluminum ingot mold (2), two ends of the bearing disc (3) are connected with the support (1) through drawing rolling shafts (4), the turning bearings (5) are arranged at two ends of the aluminum ingot mold fixing frame (6), the aluminum ingot mold fixing frame (6) is connected with the support (1) through the turning bearings (5) at two ends, the cooling water discharge pipe (7), the water inlet (8) and the water outlet (9) form the cooling water circulation device of the ingot forming device, and the cooling water discharge pipe (7) is arranged on the lower surface of the aluminum ingot mold fixing frame (6), water inlet (8) and delivery port (9) are connected respectively at the both ends of cooling water calandria (7), quick plug (10) set up water inlet (8) department at cooling water calandria (7), the bottom at aluminium ingot mould mount (6) is installed in locking mechanism (11).

2. The aluminum alloy scrap remelting and rapid cooling ingot forming device according to claim 1, characterized in that: the cooling water calandria (7) is a group of four metal water pipes uniformly arranged at the bottoms of the ten aluminum ingot molds (2), and the cooling water calandria (7) is divided into two groups.

3. The aluminum alloy scrap remelting and rapid cooling ingot forming device according to claim 1, characterized in that: and a metal hose is arranged at the joint of the water inlet (8) of the cooling water drainage pipe (7) and the quick plug (10).

4. The aluminum alloy scrap remelting and rapid cooling ingot forming device according to claim 1, characterized in that: the water inlet (8) of the cooling water calandria (7) is connected with the water pump, and the water inlet (8) of the cooling water calandria (7) is connected with the filter screen joint.

5. The aluminum alloy scrap remelting and rapid cooling ingot forming device according to claim 1, characterized in that: the bearing plate (3) is of a drawing type, and drawing rolling shafts (4) are arranged on two sides of the bearing plate (3).

6. The aluminum alloy scrap remelting and rapid cooling ingot forming device according to claim 1, characterized in that: the aluminum ingot molds (2) are twenty in number and are uniformly distributed on an aluminum ingot rotating device consisting of the bracket (1), the aluminum ingot molds (2) and the bearing disc (3).

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