CN210163656U

CN210163656U - Fabric dipping device

Info

Publication number: CN210163656U
Application number: CN201920474091.0U
Authority: CN
Inventors: 邱雪芳; 王金玉; 何水琴
Original assignee: ZHENBEI CASHMERE PRODUCT CO Ltd HUZHOU CITY
Current assignee: ZHENBEI CASHMERE PRODUCT CO Ltd HUZHOU CITY
Priority date: 2019-04-10
Filing date: 2019-04-10
Publication date: 2020-03-20
Anticipated expiration: 2029-04-10

Abstract

The utility model discloses a surface fabric flooding device, including the flooding groove, be arranged in the flooding groove guide roller, be arranged in the flooding groove install the roller go up the roller frame and lower roller frame, go up the lifting unit spare, lower lifting unit spare and clean subassembly of arranging from top to bottom, go up roller frame and lower roller frame slidable mounting respectively in the flooding groove, go up roller frame below and rotate the installation the roller, lower roller frame top is rotated the installation the roller. The utility model has simple structure, low manufacturing cost and convenient popularization and use; the fabric dipping time is convenient and quick to adjust, the adjustment range is large, and the fabric dipping time is long; the fabric is convenient and quick to assemble and disassemble, and time and labor are saved; be provided with clean subassembly, when clean liquid level floater, can retrieval and utilization maceration extract, the flooding is effectual, and the high-usage.

Description

Fabric dipping device

Technical Field

The utility model belongs to weaving processing machinery equipment field relates to surface fabric flooding technique, in particular to surface fabric saturating device.

Background

The fabric is used for making clothes, is soft and comfortable to wear and has good heat retention property due to good moisture absorption and air permeability, is widely applied to daily life of people, and has good dyeing property, bright color, complete chromatogram, strong alkali resistance, good heat and light resistance, good extensibility and stretchability, good dimensional stability, and is particularly outstanding in cashmere fabric. However, cashmere has high electrical resistance, so that static electricity is easily generated during a processing process or a wearing process, and the problems of dust adsorption, body adhesion, wearing incapability and the like are caused.

At present, in the field of textile, a common fabric dipping processing device is used for carrying out dipping and drying treatment on fabrics. Chinese patent CN108130668A discloses a processing mechanism convenient for fabric dipping, which comprises a soaking pool with an open top and a connecting mechanism for connecting fabric, wherein a first guiding roller is installed on the inner side wall of one side of the opening of the soaking pool, two sets of parallel supporting plates are welded on one side of the top of the opening of the soaking pool, and the supporting plates and the first guiding roller are both located on the same side of the opening of the soaking pool. The invention can adjust the soaking time of the fabric and dry the fabric at the same time. However, in order to adjust the soaking time of the fabric, the structure of the invention is closed, the loading and unloading operation of the fabric before and after processing is inconvenient, time and labor are consumed, and the use limitation exists.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem, the utility model provides a surface fabric saturating device, the flooding time is adjustable and the surface fabric loading and unloading is convenient.

The technical scheme of the utility model as follows: the utility model provides a surface fabric flooding device, includes the flooding groove, is located two guide rollers that both sides distribute around the flooding groove top, be located the flooding groove install with upper roll frame and lower roll frame that arrange from top to bottom of the parallel roller of guide roller, be used for controlling the last lifting unit who goes up the roll frame and go up the lifting unit who goes up and down of roll frame and be used for controlling down the lifting unit of roll frame, go up roll frame and lower roll frame through setting up the spout of pulley cooperation setting at the flooding inslot wall on its four angles, slidable mounting in the flooding groove, can reciprocate, go up roll frame below and rotate the installation the roller, roll frame top is rotated to the installation down the roller, the roller sets up on last roll frame and lower roll frame crisscross.

Further, still fixedly connected with ascending support arm on the lower roll frame, the support arm can with the bottom of last roll frame is contradicted, and when the support arm was inconsistent with last roll frame, the roller surface of last roll frame was the top was located the below of the roller surface of lower roll frame was the bottom, all form the ascending feedstock channel of a horizontal direction between the roller.

The utility model discloses can control and go up lifting unit and lower lifting unit, the lift of roll stand and lower roll stand in the control can promote roll stand and lower roll stand simultaneously, and the surface fabric of easy to assemble also can pull open roll stand and lower roll stand each other, increases the flooding time.

Preferably, the number of the rollers on the lower roller frame is one more than that of the rollers on the upper roller frame, the two rollers at the two ends of the lower roller frame are positioned on the outermost sides of all the rollers, and the outer surfaces of the two rollers positioned on the outermost sides exceed the end surface of the outermost end of the upper roller frame in the horizontal direction, so that the fabric can smoothly enter or be smoothly sent out from the impregnation tank and the feeding channel.

Preferably, the lower lifting assembly comprises a driving motor, a take-up pulley arranged at a rotating shaft of the driving motor, and a connecting rope wound on the take-up pulley, wherein the connecting rope is fixedly connected with the lower roller frame, and when the lower lifting assembly is used, the lower roller frame can be controlled to ascend or descend only by controlling the driving motor to rotate forwards or reversely.

Preferably, the driving motor is a double-rotating-shaft motor, rotating shafts of the double-rotating-shaft motor extend out of two ends of the driving motor, the take-up pulleys are arranged at two ends of each rotating shaft, and correspondingly, the connecting ropes are arranged on two sides of the lower roller frame.

Preferably, a fixing rope in a shape like a Chinese character 'ren' is further arranged between the connecting rope and the lower roll frame, and the fixing rope is respectively connected with two ends of the lower roll frame, so that the lower roll frame can be kept balanced, and shaking or deviation is avoided.

Preferably, the upper lifting assembly also includes the driving motor, the take-up pulley, the connecting rope and the fixing rope, which are identical in structure to the lower lifting assembly.

Preferably, the driving motor is an electromagnetic braking motor, so that after the upper roller frame or the lower roller frame is lifted, the driving motor is turned off, and the upper roller frame and the lower roller frame cannot automatically fall down.

Preferably, a blocking plate is laid above the upper roll frame, so that dust and sundries are prevented from falling off, and the connecting rope or the fixing rope can be prevented from being accumulated on the fabric.

Preferably, the support arm top is provided with pressure sensor, pressure sensor links with the driving motor electricity in last lifting unit, when roller frame and lower roller frame in needs lifting, only needs to start the driving motor in the lower lifting unit, lower roller frame and support arm rise, the support arm is contradicted with last roller frame and is jacked the roller frame, pressure sensor receives pressure, and lifting unit's driving motor work in the control. The effect of this structure mainly used control goes up the take-up pulley among the lifting unit and receives the line, avoids connecting the rope and piles up on the surface fabric, influences the surface fabric quality.

After using the flooding for a long time, the flooding liquid surface floats the gathering easily dirty, and the surface fabric can be infected with these floaters when leaving the flooding liquid, consequently, the utility model discloses still be provided with the clean subassembly that is used for clean liquid level floater, clean subassembly including set up at the drawing liquid mouth of flooding groove upper portion inner wall, with the suction pump of drawing liquid mouth intercommunication and set up the accumulator on the flooding groove lateral wall, drawing liquid mouth part is located below the liquid level, and the part is located more than the liquid level, the outlet and the accumulator of suction pump are linked together, the suction pump still is provided with the filter screen with the accumulator, the intercommunication has been seted up to the accumulator below the backward flow mouth of flooding groove.

The working principle of the cleaning component is as follows: the suction pump works, the uppermost impregnation liquid and the floating objects are sucked through the liquid suction port, filtered by the filter screen and then returned to the impregnation tank through the return port, and the floating objects are filtered by the filter screen.

Preferably, the height of the filter screen in the recovery tank is higher than the liquid level of the steeping liquor in the steeping tank, so that the filtering effect is ensured.

As preferred, the utility model discloses still be provided with a surface fabric guide board, its length is greater than the length of last roll stand or lower roll stand, surface fabric guide board one end is provided with the clip, and when using, it is fixed to utilize the clip the surface fabric, then will surface fabric guide board inserts feedstock channel to wear out from the feedstock channel opposite side, then take out surface fabric guide board takes the surface fabric out, accomplishes the surface fabric installation, utilizes this surface fabric guide board can convenient and fast's installation surface fabric, labour saving and time saving.

The beneficial effects of the utility model are that:

1. the structure is simple, the manufacturing cost is low, and the popularization and the use are convenient;

2. the fabric dipping time is convenient and quick to adjust, the adjustment range is large, and the fabric dipping time is long;

3. the fabric is convenient and quick to assemble and disassemble, and time and labor are saved;

4. be provided with clean subassembly, when clean liquid level floater, can retrieval and utilization maceration extract, the flooding is effectual, and the high-usage.

Drawings

Fig. 1 is a three-dimensional structure of embodiment 1 of the present invention;

fig. 2 is a schematic structural view of the inside of embodiment 1 of the present invention;

fig. 3 is a schematic structural view of a roll stand according to embodiment 1 of the present invention;

fig. 4 is a schematic view of an upper roller frame and a lower roller frame when the fabric is installed in embodiment 1 of the present invention;

FIG. 5 is a schematic view showing the shortest dipping time in example 1 of the present invention;

fig. 6 is a schematic view of embodiment 1 of the present invention after increasing the dipping time;

fig. 7 is a schematic structural view of a lower lifting assembly according to an embodiment of the present invention;

fig. 8 is a schematic structural view of a barrier plate according to embodiment 1 of the present invention;

fig. 9 is a schematic structural view of a cleaning assembly according to embodiment 1 of the present invention;

fig. 10 is a schematic view of a pressure sensor according to embodiment 2 of the present invention;

fig. 11 is a schematic view of a fabric guide plate according to embodiment 3 of the present invention;

the items in the figure are respectively: 1 steeping vat, 2 guide rolls, 3 rollers, 4 upper roll stands, 5 lower roll stands, 6 pulleys, 7 chutes, 8 supporting arms, 9 feeding channels, 10 roller stands, 11 shaft sleeves, 12 short shafts, 13 driving motors, 14 take-up pulleys, 15 connecting ropes, 16 fixing ropes, 17 blocking plates, 18 liquid pumping ports, 19 suction pumps, 20 recovery vats, 21 filter screens, 22 return ports, 23 pressure sensors, 24 fabric guide plates, 25 clamps and 26 water outlets.

Detailed Description

The technical solution of the present invention will be described in detail with reference to the following embodiments and accompanying drawings. It should be noted that the front, back, upper and lower positions are relative to the actual installation and use of the present invention, wherein the front and back are relative to the advancing direction of the fabric.

Example 1

As shown in fig. 1 or 2, a fabric dipping device comprises a dipping tank 1, two guide rollers 2 distributed on the front side and the rear side above the dipping tank 1, an upper roller frame 4 and a lower roller frame 5 which are arranged up and down and are provided with rollers 3 parallel to the guide rollers 2 and are positioned in the dipping tank 1, an upper lifting component for controlling the upper roller frame 4 to lift and a lower lifting component for controlling the lower roller frame 5 to lift, in the embodiment, the upper roller frame 4 and the lower roller frame 5 are both matched and arranged in a sliding groove 7 of the inner wall of the dipping tank 1 through pulleys 6 arranged on four corners of the upper roller frame 4 and the lower roller frame 5 and are slidably arranged in the dipping tank 1, the pulleys 6 on the upper roller frame 4 and the lower roller frame 5 have the same size and the same direction, the pulleys 6 at the same position of the upper roller frame 4 and the lower roller frame 5 roll in the same sliding groove 7, the rollers 3 are rotatably arranged below the upper roller frame 5, the rollers 3 are rotatably arranged above the lower roller frame 5, the rollers 3 are arranged on the upper roller frame 4 and the lower roller frame 5 in a staggered manner.

Further, still fixed connection has ascending support arm 8 on the lower roll rack 5, support arm 8 can with the bottom of last roll rack 4 is contradicted, and when support arm 8 and last roll rack 4 were inconsistent, the roller 3 surface of last roll rack 4 was the top was located the below of the bottom of the roller 3 surface of lower roll rack 5, all form a feeding channel 9 on the horizontal direction between the roller 3.

In this embodiment, as shown in fig. 3, the roller 3 is installed on the upper roller frame 4 or the lower roller frame 5 through a roller frame 10, one end of the roller frame 10 is fixed on the upper roller frame 4 or the lower roller frame 5, the other end of the roller frame 10 is fixed with a shaft sleeve 11, two ends of the roller 3 are provided with short shafts 12 adapted to the shaft sleeve 11, in order to make the roller 3 roll more smoothly, a bearing (not shown in the figure) is further provided between the short shafts 12 and the shaft sleeve 11, and the guide roller 2 is installed on the dipping tank 1 through a mounting frame (not shown in the figure) having a structure similar to that of the roller frame 10.

The working principle of the embodiment is as follows: when the fabric needs to be installed, the lower lifting assembly is controlled to lift the lower roller frame 5, the supporting arms 8 fixed on the lower roller frame 5 can drive the upper roller frame 4 to lift together, when the upper roller frame 4 and the lower roller frame 5 extend out of the impregnation liquid, as shown in fig. 4, the fabric is sent into the feeding channel 9 to complete fabric installation, then the lower lifting assembly is controlled to lower the lower roller frame 5 to the bottom of the impregnation tank 1, if the impregnation time of the fabric needs to be increased, the upper lifting assembly is controlled to enable the upper roller frame 4 to lift, at the moment, the roller 3 on the upper roller frame 4 and the roller 3 on the lower roller frame 5 can be far away from each other to pull the fabric open, as shown in fig. 6, at the moment, the fabric is wavy in the impregnation tank, and the impregnation time is greatly increased.

Further, the number of the rollers 3 on the lower roller frame 5 is one more than that of the rollers 3 on the upper roller frame 4, in this embodiment, five rollers 3 are arranged on the lower roller frame 5, four rollers 3 are arranged on the upper roller frame 4, two rollers 3 at two ends of the lower roller frame 5 are located at the outermost side of all the rollers 3, and the outer surfaces of the two rollers 3 located at the outermost side exceed the end surface of the outermost end of the upper roller frame 4 in the horizontal direction, so that the fabric can smoothly enter or be sent out from the impregnation tank 1 and the feeding channel 9.

As shown in fig. 7, the lower lifting assembly includes a driving motor 13, a take-up pulley 14 installed at a rotating shaft of the driving motor 13, and a connecting rope 15 wound on the take-up pulley 14, the connecting rope 15 is fixedly connected to the lower roller frame 5, and when the lower lifting assembly is used, the lower roller frame 5 can be controlled to ascend or descend only by controlling the driving motor 13 to rotate forward or backward.

In this embodiment, a mounting frame (not shown) is fixedly mounted above the dipping tank 1, and the driving motor 13 is mounted on the mounting frame.

The driving motor 13 is a double-rotating-shaft motor, the rotating shaft of the driving motor 13 extends out of two ends of the driving motor 13, the take-up pulley 14 is arranged at two ends of the rotating shaft, and correspondingly, the connecting rope 15 is arranged on two sides of the lower roller frame 5.

And a herringbone fixing rope 16 is also arranged between the connecting rope 15 and the lower roller frame 5 and is respectively connected with two ends of the lower roller frame 5, so that the lower roller frame 5 can be kept balanced and is prevented from shaking or deviating.

In this embodiment, the upper lifting assembly also includes the driving motor 13, the take-up pulley 14, the connecting rope 15 and the fixing rope 16, which are the same as those of the lower lifting assembly. It should be noted that only a portion of the structure of the upper and lower lifting assemblies is shown in the drawings.

Further, the driving motor 13 is an electromagnetic braking motor, so that after the upper roll frame 4 or the lower roll frame 5 is lifted, the driving motor 13 is turned off, and the upper roll frame 4 and the lower roll frame 5 cannot fall down automatically.

As shown in fig. 8, a blocking plate 17 is laid above the upper roller frame 4, and is fixed by screws to prevent dust and sundries from falling off and prevent the connecting rope 15 or the fixing rope 16 from being accumulated on the fabric.

As shown in fig. 9, the utility model is further provided with a cleaning component for cleaning floating objects on the liquid surface, the cleaning component comprises a liquid suction port 18 arranged on the inner wall of the upper part of the steeping vat 1, a suction pump 19 communicated with the liquid suction port 18 and a recovery vat 20 arranged on the side wall of the steeping vat 1, the liquid suction port 18 is partially positioned below the liquid surface and partially positioned above the liquid surface, a water outlet 26 of the suction pump 19 is communicated with the recovery vat 20, a filter screen 21 is further arranged between the suction pump 19 and the recovery vat 20, a return port 22 communicated with the steeping vat 1 is arranged below the recovery vat 20, in this embodiment, the water outlet 26 of the suction pump is connected with a water outlet pipe (not shown in the figure), the other end of the water outlet pipe is positioned in the recovery vat 20 and above the filter screen 21, the recovery vat 20 and the suction pump 19 are both fixedly mounted on the outer side wall of the steeping vat 1 through screws, the return port 22 and the impregnation tank 1 communicate with each other through a plastic pipe (not shown).

The working principle of the cleaning component is as follows: the suction pump 19 operates to suck the uppermost impregnation liquid and the floating substances through the liquid suction port 18, and after filtering through the strainer 21, the uppermost impregnation liquid and the floating substances are returned to the impregnation tank 1 through the return port 22, and the floating substances are filtered by the strainer 21.

In this embodiment, the height of the filter screen 21 in the recovery tank 20 is higher than the liquid level of the immersion liquid in the immersion tank 1, so as to ensure the filtering effect.

Example 2

The present embodiment is based on embodiment 1, and the technical solution is basically the same as embodiment 1, except that:

as shown in fig. 10, a pressure sensor 23 is arranged at the top end of the support arm 8, the pressure sensor 23 is electrically connected with a driving motor 13 in the upper lifting assembly, when the upper roller frame 4 and the lower roller frame 5 need to be lifted, only the driving motor 13 in the lower lifting assembly needs to be started, the lower roller frame 5 and the support arm 8 rise, the support arm 8 abuts against the upper roller frame 4 and jacks the upper roller frame 4, and the pressure sensor 23 is stressed to control the driving motor 13 of the upper lifting assembly to work. The effect of this structure mainly used control goes up take-up pulley 14 among the lifting unit and receives the line, avoids connecting rope 15 to pile up on the surface fabric, influences the surface fabric quality.

Example 3

as shown in fig. 11, the utility model discloses still be provided with a surface fabric guide board 24, its length is greater than the length of upper roll frame 4 or lower roll frame 5, surface fabric guide board 24 one end is provided with the clip 25, when using, utilizes the clip 25 fixed the surface fabric, then will surface fabric guide board inserts feedstock channel 9 to wear out from feedstock channel 9 opposite side, then take out surface fabric guide board 24 takes out the surface fabric, accomplishes the surface fabric installation, utilizes this surface fabric guide board 24 can convenient and fast's installation surface fabric, labour saving and time saving.

In this embodiment, the structure of the clip 25 is similar to that of a common plastic press clip, and the structure is simple and easy to manufacture.

Claims

1. A fabric dipping device is characterized in that: the automatic cleaning device comprises a dipping tank (1), two guide rollers (2) which are arranged above the dipping tank (1) and are distributed on the front side and the rear side, an upper roller frame (4) and a lower roller frame (5) which are arranged up and down and are positioned in the dipping tank (1) and provided with rollers (3), an upper lifting assembly used for controlling the upper roller frame (4) to lift and a lower lifting assembly used for controlling the lower roller frame (5) to lift, wherein the upper roller frame (4) and the lower roller frame (5) can be installed in the dipping tank (1) in a vertical sliding mode, the rollers (3) are installed below the upper roller frame (4) in a rotating mode, the rollers (3) are installed above the lower roller frame (5) in a rotating mode, and the rollers (3) are arranged on the upper roller frame (4) and the lower roller frame (5) in a staggered mode.

2. A fabric impregnation apparatus as claimed in claim 1, wherein: the number of the rollers (3) on the lower roller frame (5) is one more than that of the rollers (3) on the upper roller frame (4), and the two rollers (3) at the two ends of the lower roller frame (5) are positioned at the outermost sides of all the rollers (3).

3. A fabric impregnation apparatus as claimed in claim 1 or claim 2, wherein: the lower lifting assembly comprises a driving motor (13), a take-up pulley (14) arranged at the rotating shaft of the driving motor (13), and a connecting rope (15) wound on the take-up pulley (14), and the connecting rope (15) is connected with the lower roller frame (5).

4. A fabric impregnation apparatus as claimed in claim 3, wherein: and an upward supporting arm (8) is also fixedly connected to the lower roller frame (5).

5. A fabric impregnation apparatus as claimed in claim 4, wherein: the driving motors (13) are all motors with electromagnetic braking.

6. A fabric impregnation apparatus as claimed in claim 4, wherein: and a blocking plate (17) is laid above the upper roller frame (4).

7. A fabric impregnation apparatus as claimed in claim 4, wherein: the top end of the supporting arm (8) is provided with a pressure sensor (23), and the pressure sensor (23) is electrically connected with a driving motor (13) in the upper lifting assembly.

8. A fabric impregnation apparatus as claimed in claim 1 or claim 2, wherein: the device is also provided with a cleaning component which comprises a liquid pumping port (18) arranged on the inner wall of the upper part of the dipping tank (1), a suction pump (19) communicated with the liquid pumping port (18) and a recovery tank (20) arranged on the side wall of the dipping tank (1).