CN210162829U

CN210162829U - Fabric fluffing equipment

Info

Publication number: CN210162829U
Application number: CN201920483125.2U
Authority: CN
Inventors: 顾晓青
Original assignee: Zhejiang Fuji Jia Industrial Co ltd
Current assignee: Zhejiang Muzhi Textile Technology Co.,Ltd.
Priority date: 2019-04-11
Filing date: 2019-04-11
Publication date: 2020-03-20
Anticipated expiration: 2029-04-11

Abstract

The utility model provides a surface fabric fluff equipment belongs to surface fabric aftertreatment technical field. It includes unwinding unit, guider, the fluffing device, the coiling mechanism, drive arrangement, unwinding unit's unwinding surface fabric book is installed on the unwinding fulcrum with the axle center, the rolling surface fabric book of coiling mechanism is installed on the rolling fulcrum with the axle center, guider's first guide roll, the second guide roll, the third nip roll, the fourth guide roll, the fifth guide roll is all rotatable to be set up in the fluffing frame, the rotatable setting of fluffing supporting rubber roll of fluffing device is in the fluffing frame, the fluffer includes spacing ejector pin subassembly, oscillating fluffing subassembly, the middle-end of the L shape fluffing pendulum rod of oscillating fluffing subassembly articulates on the pendulum rod fulcrum, be provided with the pendulum rod torsional spring between L shape fluffing pendulum rod and the pendulum rod, the fluff needle equipartition is installed on the fluffing compression roller. The utility model discloses not only can realize fast the processing of having a hair to the surface fabric, the fluff homogeneity is good, and the fluff degree of depth is adjustable moreover, and the suitability is strong.

Description

Fabric fluffing equipment

Technical Field

The utility model relates to a surface fabric after-treatment technical field, in particular to surface fabric fluff equipment.

Background

The fabric after-finishing is a technical treatment mode for endowing the fabric with color effect, shape effect (such as smoothness, suede, stiffness and the like) and effective effect (such as impermeability, non-felting, non-ironing, non-moth, flame resistance and the like), and the fabric after-finishing is a process for improving the appearance and the hand feeling of the fabric, enhancing the wearability or endowing special function by a chemical or physical main method, and is a processing process for making textiles more beautiful and more beautiful. The after-finishing method can be divided into two categories, physical finishing and chemical finishing, and can be divided into basic finishing, appearance finishing and functional finishing according to the purpose of the after-finishing and the difference of the generated effect. The purpose of after-finishing is as follows: 1. the width of the textile is uniform and the size and the shape are stable, such as sizing (drawing), mechanical or chemical shrink prevention, crease resistance, heat setting and the like. 2. And (3) enhancing the appearance of the textile: including enhancing the luster and whiteness of the textile, and enhancing or weakening the fuzz on the surface of the textile, such as whitening, calendering, electrooptical, inscription, sanding, shearing, fulling and the like. 3. The hand feeling of the textile is improved: the textile is made to have comprehensive touch feeling such as softness, smoothness, fullness, stiffness, lightness, thinness or thickness, etc. by mainly adopting a chemical or mechanical method, such as softness, stiffness, weight increment, etc. 4. The durability of the textile is improved: the chemical method is mainly adopted to prevent the damage or erosion of sunlight, atmosphere or microorganisms to the fiber and prolong the service life of the textile, such as mothproofing, mildew-proofing finishing and the like. 5. Endowing the textile with special properties: including imparting to the textile some protective or other special function, such as flame retardance, anti-bacterial, water-repellent, oil-repellent, ultraviolet protection, anti-static, and the like. The post-treatment modes are various, mainly comprise pre-shrinking, tentering, sizing, heat setting, whitening, calendering, sanding, fluffing, shearing, softening and the like, and play different roles in finishing the fabric. The fluffing is a process of uniformly pulling out a layer of fluff or long wool on the surface of the fabric by utilizing the mechanical action, so that the fabric is loose, thick and soft, the heat preservation and the wear resistance are enhanced, the weave is concealed, the pattern is soft and beautiful, and the fluffing is an important process in the finishing of the woolen fabric.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a surface fabric fluff equipment not only can realize the fluff processing to the surface fabric fast, and the fluff homogeneity is good, and the fluff degree of depth is adjustable moreover, and is rational in infrastructure compact, and the suitability is strong.

The utility model provides a technical scheme that its technical problem adopted is:

the utility model provides a surface fabric fluffing equipment, it includes fluffing frame, fluffing frame base, unwinding unit, guider, fluffing device, coiling mechanism, drive arrangement, the fluffing frame is fixed on fluffing frame base, the unwinding unit includes the unwinding fulcrum axle, unwinding face material book, the unwinding fulcrum axle is rotatable to be set up in fluffing frame, unwinding face material book is installed on the unwinding fulcrum axle with the axle center, the coiling mechanism sets up the one side at the unwinding unit, the coiling mechanism includes the winding fulcrum axle, winding face material book, the winding fulcrum is rotatable to be set up in fluffing frame, winding face material book is installed on the winding fulcrum axle with the axle center, drive arrangement includes fluffing driving motor, first driving sprocket, second driving sprocket, drive chain, the second driving sprocket sets up in one side of winding fulcrum axle center, fluffing driving motor installs on fluffing frame base, the fluffing machine is characterized in that the fluffing driving motor and the first driving chain wheel are coaxially arranged, the first driving chain wheel and the second driving chain wheel are connected through a driving chain, the guide device comprises a first guide roller, a second guide roller, a third flattening roller, a fourth guide roller and a fifth guide roller, the first guide roller, the second guide roller, the third flattening roller, the fourth guide roller and the fifth guide roller are rotatably arranged on the fluffing machine frame, flattening thread strips with opposite rotation directions are symmetrically arranged on the third flattening roller, the fluffing device is arranged between the third flattening roller and the fourth guide roller and comprises a fluffing supporting rubber roller and a fluffing device, the fluffing supporting rubber roller is rotatably arranged on the fluffing machine frame, the fluffing device is arranged on the fluffing machine frame and is positioned above the fluffing supporting rubber roller, and the fluffing device comprises a fluffing base, a fluffing cylinder and a driving chain wheel, The fluffing mechanism comprises a fluffing bearing frame, a limiting ejector rod assembly and a swinging type fluffing assembly, wherein the fluffing base is fixed on a fluffing rack, the fluffing cylinder comprises a fluffing cylinder body and a fluffing piston rod, the fluffing cylinder body is fixed on the fluffing base, the fluffing piston rod is connected with the fluffing bearing frame, the swinging type fluffing assembly comprises an L-shaped fluffing swing rod, swing rod fulcrum shafts, swing rod torsional springs, fluffing press roller supports, fluffing press rollers, fluffing needles and swing rod limiting blocks, the number of the swing rod fulcrum shafts is two, the two swing rod fulcrum shafts are symmetrically fixed at two ends of the fluffing bearing frame, the number of the L-shaped fluffing swing rods is two, the middle ends of the L-shaped fluffing swing rods are hinged on the swing rod fulcrum shafts, the swing rod torsional springs are arranged between the L-shaped fluffing swing rods and the swing rod fulcrum shafts, the number of the fluffing press roller, the lower extreme at two fluffing compression roller supports is installed to the fluffing compression roller, fluffing compression roller cross-section is semi-circular, fluffing needle equipartition is installed on the fluffing compression roller, the pendulum rod stopper is installed on the fluffing supporting rack, the pendulum rod stopper is located the top of L shape fluffing pendulum rod, spacing ejector pin subassembly sets up the left end at fluffing seat, spacing ejector pin subassembly includes spacing ejector pin screw, spacing adjusting nut, spacing ejector pin screw and fluffing seat threaded connection, it has spacing adjusting nut to go back threaded connection on the spacing ejector pin screw.

Furthermore, the unwinding fulcrum shaft and the winding fulcrum shaft are arranged at the same height, and rotating support bearings are arranged between the unwinding fulcrum shaft and the fluffing machine frame and between the winding fulcrum shaft and the fluffing machine frame.

Further, the fluffing driving motor is a stepping motor.

Compared with the prior art, the utility model, have following advantage and effect: the fluffing driving motor acts anticlockwise, the winding fulcrum shaft is driven to rotate anticlockwise through the first driving chain wheel, the driving chain and the second driving chain wheel, the winding fabric roll is wound, and the unwinding fabric roll is synchronously unwound. The fluffing driving motor is a stepping motor, the rotating speed and the stopping position of the stepping motor only depend on the frequency and the pulse number of the pulse signal, and the fluffing driving motor is not influenced by load change, so that continuous fluffing processing of the fabric is facilitated. The unwinding fulcrum shaft and the winding fulcrum shaft are arranged at the same height, the rotating supporting bearings are arranged between the unwinding fulcrum shaft and the fluffing machine frame and between the winding fulcrum shaft and the fluffing machine frame, abrasion of the unwinding fulcrum shaft, the winding fulcrum shaft and the fluffing machine frame is effectively reduced, the unwinding fulcrum shaft and the winding fulcrum shaft can rotate stably, and unwinding and winding stability is improved. And the fabric on the fabric roll is unwound, the fabric sequentially passes through the first guide roller, the second guide roller, the third flattening roller, the fluffing supporting rubber roller, the fluffing device, the fourth guide roller and the fifth guide roller, and finally the winding is realized on the wound fabric roll. The third flattening roller is favorable for realizing flattening of the fabric, the flattened fabric is favorable for fuzzing, and the fuzzing uniformity is improved. When the fabric passes between the fluffing supporting rubber roller and the fluffer, the fluffing needle uniformly pulls out a layer of fluff or long fluff on the surface of the fabric, so that the fabric is loose, thick and soft, and the heat retention property and the wear resistance are enhanced. In the process of raising, the raising supporting rubber roller with certain elasticity plays a good supporting role, so that raising effect is improved, needle breakage of raising needles in the processing process is effectively avoided, and continuous raising processing of the fabric is realized. When the type or model of the fabric is changed or the fuzzing depth needs to be adjusted, a fuzzing piston rod of the fuzzing cylinder slightly extends out to drive a fuzzing support frame to move leftwards, an L-shaped fuzzing oscillating bar slightly swings clockwise around an oscillating bar fulcrum under the action of an oscillating bar torsion spring, the distance between a fuzzing needle arranged on a fuzzing press roller and a fuzzing support rubber roller is increased, and the fuzzing depth is reduced; the fuzzing piston rod of the fuzzing cylinder retracts slightly to drive the fuzzing support frame to move rightwards, the L-shaped fuzzing swing rod slightly swings anticlockwise around the swing rod fulcrum shaft under the action of the limiting ejector rod screw, the space between a fuzzing needle and a fuzzing support rubber roller which are installed on the fuzzing compression roller is reduced, and the fuzzing depth is increased. Of course, the limiting adjusting nut can be unscrewed, the position of the limiting ejector rod screw is adjusted, the raising cylinder is matched for adjustment, and finally the limiting adjusting nut is screwed again. The utility model discloses not only can realize fast the processing of the fluff of surface fabric, the fluff homogeneity is good, and the fluff degree of depth is adjustable moreover, compact rational in infrastructure, the suitability is strong.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a view from a-a in fig. 1 according to the present invention.

Fig. 3 is a partial enlarged view of the point B in fig. 1 according to the present invention.

Fig. 4 is a schematic structural view of a third flattening roller of the present invention.

In the figure: 1. a raising machine frame, 2, a raising machine frame base, 3, an unwinding device, 4, a guide device, 5, a raising device, 6, a winding device, 7, a driving device, 8, an unwinding fulcrum shaft, 9, an unwinding fabric roll, 10, a winding fulcrum shaft, 11, a winding fabric roll, 12, a raising driving motor, 13, a first driving chain wheel, 14, a second driving chain wheel, 15, a driving chain, 16, a first guiding roller, 17, a second guiding roller, 18, a third flattening roller, 19, a fourth guiding roller, 20, a fifth guiding roller, 21, a flattening thread strip, 22, a raising supporting rubber roller, 23, a raising device, 24, a raising machine seat, 25, a raising air cylinder, 26, a raising supporting frame, 27, a limiting ejector rod assembly, 28, a swing raising assembly, 29, a raising cylinder body, 30, a raising piston rod, 31, L-shaped raising fulcrum shaft, 32, a swing rod, 33, a swing rod support, 34, a raising compression roller support, 35. the raising press roll 36, raising needle 37, swing rod limiting block 38, limiting ejector rod screw 39, limiting adjusting nut 40 and rotary supporting bearing.

Detailed Description

The present invention will be described in further detail by way of examples with reference to the accompanying drawings, which are illustrative of the present invention and are not intended to limit the present invention.

As shown in fig. 1, 2, 3 and 4, a fabric fluffing device comprises a fluffing frame 1, a fluffing frame base 2, an unwinding device 3, a guiding device 4, a fluffing device 5, a winding device 6 and a driving device 7, wherein the fluffing frame 1 is fixed on the fluffing frame base 2, the unwinding device 3 comprises an unwinding fulcrum shaft 8 and an unwinding fabric roll 9, the unwinding fulcrum shaft 8 is rotatably arranged on the fluffing frame 1, the unwinding fabric roll 9 is coaxially arranged on the unwinding fulcrum shaft 8, the winding device 6 is arranged at one side of the unwinding device 3, the winding device 6 comprises a winding fulcrum shaft 10 and a winding fabric roll 11, the winding fulcrum shaft 10 is rotatably arranged on the fluffing frame 1, the winding fabric roll 11 is coaxially arranged on the fulcrum shaft 10, and the driving device 7 comprises a fluffing driving motor 12, a first driving chain wheel 13, a second driving chain wheel 13 and a driving device 7, The second driving chain wheel 14 and the driving chain 15, the second driving chain wheel 14 is coaxially arranged on one side of the winding fulcrum shaft 6, the fluffing driving motor 12 is installed on the fluffing frame base 2, the fluffing driving motor 12 and the first driving chain wheel 13 are coaxially arranged, the first driving chain wheel 13 and the second driving chain wheel 14 are connected through the driving chain 15, the fluffing driving motor 12 is a stepping motor, the rotating speed and the stopping position of the stepping motor only depend on the frequency and the pulse number of the pulse signal, and are not influenced by load change, so that continuous fluffing processing of fabrics is facilitated. The unwinding fulcrum shaft 8 and the winding fulcrum shaft 10 are arranged at equal height, and the rotating supporting bearings 40 are arranged between the unwinding fulcrum shaft 8 and the fluffing machine frame 1 and between the winding fulcrum shaft 10 and the fluffing machine frame 1, so that the abrasion of the unwinding fulcrum shaft 8, the winding fulcrum shaft 10 and the fluffing machine frame 1 is effectively reduced, the stable rotation of the unwinding fulcrum shaft 8 and the winding fulcrum shaft 10 is facilitated, and the unwinding and winding stationarity is improved. The guide device 4 comprises a first guide roller 16, a second guide roller 17, a third flattening roller 18, a fourth guide roller 19 and a fifth guide roller 20, the first guide roller 16, the second guide roller 17, the third flattening roller 18, the fourth guide roller 19 and the fifth guide roller 20 are all rotatably arranged on the raising frame 1, flattening spiral strips 21 with opposite rotation directions are symmetrically arranged on the third flattening roller 18, the raising device 5 is arranged between the third flattening roller 18 and the fourth guide roller 19, the raising device 5 comprises a raising supporting rubber roller 22 and a raising device 23, the raising supporting rubber roller 22 is rotatably arranged on the raising frame 1, the raising device 23 is positioned above the raising supporting rubber roller 22, and the raising device 23 comprises a raising seat 24, a raising air cylinder 25, a raising support frame 26, a limit ejector rod assembly 27, The swing type raising assembly 28 is characterized in that the raising machine base 24 is fixed on the raising machine frame 1, the raising cylinder 25 comprises a raising cylinder body 29 and a raising piston rod 30, the raising cylinder body 29 is fixed on the raising machine base 24, the raising piston rod 30 is connected with a raising support frame 26, the swing type raising assembly 28 comprises two L-shaped raising swing rods 31, swing rod fulcrum shafts 32, swing rod torsion springs 33, raising press roller supports 34, raising press rollers 35, raising needles 36 and swing rod limiting blocks 37, the swing rod fulcrum shafts 32 are symmetrically fixed at two ends of the raising support frame 26, the L-shaped raising swing rods 31 are two in number, the middle end of the L-shaped raising swing rod 31 is hinged to the swing rod fulcrum shafts 32, the swing rod torsion springs 33 are arranged between the L-shaped raising swing rods 31 and the swing rod fulcrum shafts 32, the raising press roller supports 34 are two in number, the raising press roller supports 34 are mounted at the left end of the L-shaped raising swing rod 31, the lower extreme at two fluffing compression roller supports 34 is installed to fluffing compression roller 35, fluffing compression roller 35 cross-section is semi-circular, 36 equipartitions of fluffing needle are installed on fluffing compression roller 35, pendulum rod stopper 37 is installed on fluffing supporting rack 26, pendulum rod stopper 37 is located the top of L shape fluffing pendulum rod 31, spacing ejector pin subassembly 28 sets up the left end at fluffer seat 24, spacing ejector pin subassembly 28 includes spacing ejector pin screw 38, spacing adjusting nut 39, spacing ejector pin screw 38 and fluffer seat 24 threaded connection, it has spacing adjusting nut 39 to go back threaded connection on the spacing ejector pin screw 38.

Through the technical scheme, the utility model relates to a when surface fabric fluffing equipment used, fluffing driving motor 12 counter-clockwise turning through first driving sprocket 13, drive chain 15, second driving sprocket 14 drive rolling counter roll 10 counter-clockwise turning, and 11 rolling are rolled up to the receipts surface fabric, and in step ground, 9 uncoilings are rolled up to the uncoiling surface fabric. The fabric on the unwinding fabric roll 9 sequentially passes through a first guide roller 16, a second guide roller 17, a third flattening roller 18, a raising supporting rubber roller 22, a raising device 23, a fourth guide roller 19 and a fifth guide roller 20, and finally is wound on the winding fabric roll 11. The third flattening roller 18 is beneficial to flattening the fabric, the flattened fabric is beneficial to fuzzing, and the fuzzing uniformity is improved. When the fabric passes between the fluffing supporting rubber roller 22 and the fluffer 23, a layer of fluff or long fluff is uniformly pulled out from the surface of the fabric by the fluffing needle 36, so that the fabric is loose, thick and soft, and the heat retention property and the wear resistance are enhanced. In the process of raising, the raising supporting rubber roller 22 with certain elasticity plays a good supporting role, so that raising effect is improved, needle breakage of the raising needles 36 in the processing process is effectively avoided, and continuous raising processing of the fabric is realized. When the type or model of the fabric is changed or the raising depth needs to be adjusted, the raising piston rod 30 of the raising cylinder 25 slightly extends to drive the raising support frame 26 to move leftwards, the L-shaped raising swing rod 31 slightly swings clockwise around the swing rod fulcrum shaft 32 under the action of the swing rod torsion spring 33, the distance between a raising needle 36 arranged on the raising press roller 35 and the raising support rubber roller 22 is increased, and the raising depth is reduced; the raising piston rod 30 of the raising cylinder 25 retracts slightly to drive the raising supporting frame 26 to move rightwards, the L-shaped raising swing rod 31 swings anticlockwise slightly around the swing rod fulcrum shaft 32 under the action of the limiting ejector rod screw 38, the distance between the raising needle 36 mounted on the raising press roller 35 and the raising supporting rubber roller 22 becomes smaller, and the raising depth becomes larger. Of course, the limit adjusting nut 39 can be loosened, the position of the limit post rod screw 38 can be adjusted, the raising cylinder 25 is adjusted, and finally the limit adjusting nut 39 is screwed again. The utility model discloses not only can realize fast the processing of the fluff of surface fabric, the fluff homogeneity is good, and the fluff degree of depth is adjustable moreover, compact rational in infrastructure, the suitability is strong.

The above description in this specification is merely illustrative of the present invention. Various modifications, additions and substitutions may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.

Claims

1. A surface fabric fluff equipment which characterized in that: it includes fluffing frame, fluffing frame base, unwinding unit, guider, fluffing device, coiling mechanism, drive arrangement, the fluffing frame is fixed on fluffing frame base, the unwinding unit includes the unwinding fulcrum axle, unwinding face material book, the unwinding fulcrum axle is rotatable to be set up in fluffing frame, unwinding face material book is installed on the unwinding fulcrum axle with the axle center, the coiling mechanism sets up the one side at the unwinding unit, the coiling mechanism includes the winding fulcrum axle, winding face material book, the winding fulcrum is rotatable to be set up in fluffing frame, winding face material book is installed on the winding fulcrum axle with the axle center, drive arrangement includes fluffing driving motor, first driving sprocket, second driving sprocket, drive chain, the second driving sprocket sets up the one side at the winding fulcrum axle center, fluffing driving motor installs on fluffing frame base, the fluffing machine is characterized in that the fluffing driving motor and the first driving chain wheel are coaxially arranged, the first driving chain wheel and the second driving chain wheel are connected through a driving chain, the guide device comprises a first guide roller, a second guide roller, a third flattening roller, a fourth guide roller and a fifth guide roller, the first guide roller, the second guide roller, the third flattening roller, the fourth guide roller and the fifth guide roller are rotatably arranged on the fluffing machine frame, flattening thread strips with opposite rotation directions are symmetrically arranged on the third flattening roller, the fluffing device is arranged between the third flattening roller and the fourth guide roller and comprises a fluffing supporting rubber roller and a fluffing device, the fluffing supporting rubber roller is rotatably arranged on the fluffing machine frame, the fluffing device is arranged on the fluffing machine frame and is positioned above the fluffing supporting rubber roller, and the fluffing device comprises a fluffing base, a fluffing cylinder and a driving chain wheel, The fluffing mechanism comprises a fluffing bearing frame, a limiting ejector rod assembly and a swinging type fluffing assembly, wherein the fluffing base is fixed on a fluffing rack, the fluffing cylinder comprises a fluffing cylinder body and a fluffing piston rod, the fluffing cylinder body is fixed on the fluffing base, the fluffing piston rod is connected with the fluffing bearing frame, the swinging type fluffing assembly comprises an L-shaped fluffing swing rod, swing rod fulcrum shafts, swing rod torsional springs, fluffing press roller supports, fluffing press rollers, fluffing needles and swing rod limiting blocks, the number of the swing rod fulcrum shafts is two, the two swing rod fulcrum shafts are symmetrically fixed at two ends of the fluffing bearing frame, the number of the L-shaped fluffing swing rods is two, the middle ends of the L-shaped fluffing swing rods are hinged on the swing rod fulcrum shafts, the swing rod torsional springs are arranged between the L-shaped fluffing swing rods and the swing rod fulcrum shafts, the number of the fluffing press roller, the lower extreme at two fluffing compression roller supports is installed to the fluffing compression roller, fluffing compression roller cross-section is semi-circular, fluffing needle equipartition is installed on the fluffing compression roller, the pendulum rod stopper is installed on the fluffing supporting rack, the pendulum rod stopper is located the top of L shape fluffing pendulum rod, spacing ejector pin subassembly sets up the left end at fluffing seat, spacing ejector pin subassembly includes spacing ejector pin screw, spacing adjusting nut, spacing ejector pin screw and fluffing seat threaded connection, it has spacing adjusting nut to go back threaded connection on the spacing ejector pin screw.

2. A fabric napping apparatus as defined in claim 1, characterised in that: the unwinding fulcrum shaft and the winding fulcrum shaft are arranged at equal height, and rotating support bearings are arranged between the unwinding fulcrum shaft and the fluffing machine frame and between the winding fulcrum shaft and the fluffing machine frame.

3. A fabric napping apparatus as defined in claim 1, characterised in that: the fluffing driving motor is a stepping motor.