CN210160405U

CN210160405U - A collection device for aluminum alloy sprays deposit round bar

Info

Publication number: CN210160405U
Application number: CN201920746975.7U
Authority: CN
Inventors: 翟慎宝; 柴韶春; 王增委; 魏其宾; 郑多胜; 王海志; 白玉兵; 焦贵斌; 陈刚; 薛涵; 王兴云; 翟慎波
Original assignee: Zibo Deyuan Metal Material Co Ltd
Current assignee: Zibo Deyuan Metal Material Co Ltd
Priority date: 2019-05-22
Filing date: 2019-05-22
Publication date: 2020-03-20
Anticipated expiration: 2029-05-22

Abstract

The utility model relates to the technical field of collecting devices, in particular to a collecting device for an aluminum alloy spray deposition round bar, which comprises a connecting sleeve and a bearing seat which are connected with each other, wherein a variable frequency motor is arranged in the connecting sleeve, a bearing and a rotating shaft are sequentially arranged on the inner side of the bearing seat, a connecting flange and a connecting seat are sequentially arranged on the upper side of the rotating shaft, a deposition disc is arranged at the upper end of the connecting seat, and an induction coil and a thermocouple are arranged in a closed space formed by the connecting seat and the deposition disc; the utility model discloses in the spray forming technology, aluminum alloy liquid needs the deposit dish to collect after atomizing to cool off and pile up, and the device has the accuse temperature function in this process, ensures the deposit bonding of liquid drop and accomplishes the product shaping to can guarantee the even deposit of liquid drop, ensure the realization of accuse temperature process in aluminum alloy powder space, this deposit dish can realize the rotation and can realize product demolding in inclosed space heating, and can detect control to the temperature, realize the semi-solid solidification of aluminum liquid drop.

Description

A collection device for aluminum alloy sprays deposit round bar

Technical Field

The utility model relates to a collection device technical field, concretely relates to a collection device that is used for aluminum alloy to spray deposit pole.

Background

At present, aluminum alloy spray forming belongs to the research and development stage domestically, and does not realize the industrialization, in spray forming process, aluminum alloy liquid need the deposit dish to collect the cooling after the atomizing and piles up, in order to guarantee the quality of product, generally need the deposit dish to keep even rotatory, and realize the constancy of temperature, the temperature can controllable adjustment, at present, there is not the realization that the above-mentioned function of assurance that an equipment can be better domestically, and the effectual circuit part of avoiding contacts with the atomized liquid drop of aluminium liquid, in addition, the product demolding process is extremely loaded down with trivial details, inconvenient operation.

SUMMERY OF THE UTILITY MODEL

In order to solve the defects in the technical problem, the utility model aims to provide a: provided is a collecting device for an aluminum alloy spray deposition round bar, which can heat in a closed space and simultaneously realize a rotating function.

The utility model discloses a solve the technical scheme that its technical problem adopted and do:

a collection device for aluminum alloy sprays deposit pole, adapter sleeve and bearing frame including interconnect, the inside of adapter sleeve sets up inverter motor, and the inboard of bearing frame sets gradually bearing and pivot, the pivot is connected with the inverter motor transmission, and the upside of pivot sets gradually flange and connecting seat, and the upper end of connecting seat sets up the deposit dish, sets up induction coil and thermocouple in the airtight space that connecting seat and deposit dish formed, adapter sleeve and bearing frame are connected through insulating flange, open insulating flange's upper end has many wiring slide rails, wiring slide rail is last to be equipped with around the gliding sliding terminal of wiring slide rail, and the wire is being connected to sliding terminal's upper end, and sliding terminal's lower extreme and slide rail electrical property meet.

Further preferably, the sliding connection terminal comprises an integrally formed cross rod and a vertical rod, the vertical rod can slide in a wiring slide rail, a wire at the upper end of the cross rod sequentially penetrates through the middle of the inner sides of the rotating shaft, the connecting flange and the connecting seat and is electrically connected with the induction coil and the thermocouple, a wire at the lower end of the vertical rod is electrically connected with a wire at the lower end, the wire at the lower end penetrates through the insulating flange and is respectively connected with the electromagnetic controller, the thermocouple can detect the temperature of the deposition disc in real time, and then the feedback controls the induction coil through the electromagnetic controller to adjust the temperature and keep the temperature.

Further preferably, the bearing seat and the rotating shaft are sealed by a seal ring.

Further preferably, induction coil's lower extreme sets up the heat preservation cotton, and the heat preservation cotton is located the airtight space that connecting seat and deposit dish formed, and the cotton can effectual heat storage of heat preservation, keeps the constancy of temperature.

Preferably, the wiring slide rail is an annular wiring slide rail, and the sliding wiring terminal can rotate in the annular wiring slide rail in the process of rotating along with the rotating shaft.

Further preferably, the variable frequency motor is externally connected with a frequency converter.

Further preferably, one side of deposit dish sets up hoist and mount axle, and convenient hoist and mount can realize the separation of deposit dish and connecting seat fast.

The use method of the collecting device for the aluminum alloy spray deposition round rods comprises the following steps:

1) the aluminum alloy liquid is atomized and then continuously sprayed onto the deposition disc, the variable frequency motor rotates to drive the rotating shaft to rotate at a constant speed, the rotating shaft drives the connecting flange to rotate at a constant speed, the connecting flange further drives the connecting seat to rotate at a constant speed, and the connecting seat finally drives the deposition disc to rotate at a constant speed;

2) in the process of uniform rotation of the deposition disc, the induction coil is connected with the electromagnetic control module through a lead at the upper end, a sliding binding post, a wiring sliding rail and a lead at the lower end in sequence, so that the temperature of the deposition disc is controlled, and in the process, the temperature of the deposition disc is sensed through a thermocouple, so that semi-solid solidification of aluminum droplets is realized;

3) after continuous rotatory deposit, the aluminium alloy liquid deposit finishes, separates deposition dish and connecting seat through hoist and mount axle, and after the deposit product demolding, deposition dish and connecting seat are through the latch connection once more, seal induction coil, carry out new round of operation.

Compared with the prior art, the utility model discloses following beneficial effect has:

the utility model discloses in the spray forming technology, aluminum alloy liquid needs the deposit dish to collect after atomizing to cool off and pile up, the device has the accuse temperature function in this process, ensure the deposit bonding of liquid drop and accomplish the product shaping, and can guarantee the even deposit of liquid drop, guarantee the realization of accuse temperature process in aluminum alloy powder space, this deposit dish can realize the rotation and can realize product demolding in inclosed space heating, and can detect control the temperature, through the temperature of thermocouple perception deposit dish, realize the semi-solid solidification of aluminum liquid drop.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic view of the working process of the present invention.

In the figure: 1. a deposition disc; 2. an induction coil; 3. heat preservation cotton; 4. hoisting a shaft; 5. a thermocouple; 6. a seal ring; 7. a bearing seat; 8. a wire; 9. a variable frequency motor; 10. an electromagnetic controller; 11. a frequency converter; 12. connecting sleeves; 13. a wiring slide rail; 14. an insulating flange; 15. a sliding binding post; 16. a rotating shaft; 17. a connecting flange; 18. a connecting seat; 19. depositing the product; 20. and (4) a bolt.

Detailed Description

The embodiments of the present invention will be further described with reference to the accompanying drawings:

example 1

As shown in fig. 1-2, the collecting device for aluminum alloy spray deposition round bar of the present invention comprises a connecting sleeve 12 and a bearing seat 7 connected with each other, wherein a variable frequency motor 9 is arranged inside the connecting sleeve 12, the variable frequency motor 9 is externally connected with a frequency converter 11, which can realize adjustable rotation speed, a bearing and a rotating shaft 16 are sequentially arranged inside the bearing seat 7, the bearing seat 7 and the rotating shaft 16 are sealed by a sealing ring 6, the rotating shaft 16 is in transmission connection with the variable frequency motor 9, a connecting flange 17 and a connecting seat 18 are sequentially arranged on the upper side of the rotating shaft 16, a deposition disc 1 is arranged on the upper end of the connecting seat 18, the deposition disc 1 is inserted into the connecting seat 18 by bolts 20, the number of the concrete bolts 20 is four, the connecting mode is convenient for separating out a mold, an induction coil 2 and a thermocouple 5 are arranged in an enclosed space formed by the connecting seat 18 and the deposition disc, the cotton 3 that keeps warm is located the airtight space that connecting seat 18 and deposit dish 1 formed, and the cotton 3 that keeps warm can effectual heat storage, keeps the constancy of temperature, adapter sleeve 12 and bearing frame 7 are connected through insulating flange 14, insulating flange 14's upper end is opened there are many wiring slide rails 13, be equipped with on the wiring slide rail 13 around the gliding sliding terminal 15 of wiring slide rail 13, the wire 8 is being connected to sliding terminal 15's upper end, and the wire 8 is many, respectively with sliding terminal 15 one-to-one, connects different parts, and sliding terminal 15's lower extreme meets with the slide rail electrical property.

The sliding wiring terminal 15 comprises a cross rod and a vertical rod which are integrally formed, the vertical rod can slide in a wiring slide rail 13, a lead 8 at the upper end connected to the cross rod sequentially penetrates through a rotating shaft 16, a connecting flange 17 and the middle part of the inner side of a connecting seat 18 and is electrically connected with an induction coil 2 and a thermocouple 5, the wiring slide rail 13 at the lower end of the vertical rod is electrically connected with a lead 8 at the lower end, the lead 8 at the lower end penetrates through an insulating flange 14 and is respectively connected with an electromagnetic controller 10, the thermocouple 5 can detect the temperature of the deposition disc 1 in real time, and then the temperature is fed back to control the induction coil 2 through the electromagnetic controller; the wiring slide rail 13 is an annular wiring slide rail 13, and the sliding wiring terminal 15 can rotate in the annular wiring slide rail 13 in the process of rotating along with the rotating shaft 16.

In addition, one side of deposit dish 1 sets up hoist and mount axle 4, and convenient hoist and mount can realize the separation of deposit dish 1 and connecting seat 18 fast.

1) the aluminum alloy liquid is atomized and then continuously sprayed onto the deposition disc 1, the variable frequency motor 9 rotates to drive the rotating shaft 16 to rotate at a constant speed, the rotating shaft 16 drives the connecting flange 17 to rotate at a constant speed, the connecting flange 17 further drives the connecting seat 18 to rotate at a constant speed, the connecting seat 18 finally drives the deposition disc 1 to rotate at a constant speed, the whole process is kept at a constant speed, the uniform deposition of liquid drops is ensured, and the rotating speed at the position can be controlled to be 0-710 r/min;

2) in the process of uniform rotation of the deposition disc 1, the induction coil 2 is connected with the electromagnetic control module sequentially through the lead 8 at the upper end, the sliding wiring terminal 15, the wiring sliding rail 13 and the lead 8 at the lower end, so as to realize temperature control of the deposition disc 1, in the process, the temperature of the deposition disc 1 is sensed through the thermocouple 5, so as to realize semi-solid solidification of aluminum droplets, and the temperature is generally controlled to be 0-500 ℃;

3) after continuous rotary deposition, after the aluminum alloy liquid deposition is finished, the deposition disc 1 is separated from the connecting seat 18 through the hoisting shaft 4, and after a deposition product 19 is demoulded, the deposition disc 1 is connected with the connecting seat 18 through the bolt 20 again to seal the induction coil 2 for a new round of operation.

Claims

1. The utility model provides a collection device for aluminum alloy sprays deposit pole, its characterized in that, includes interconnect's adapter sleeve (12) and bearing frame (7), the inside of adapter sleeve (12) sets up inverter motor (9), and the inboard of bearing frame (7) sets gradually bearing and pivot (16), pivot (16) are connected with inverter motor (9) transmission, and the upside of pivot (16) sets gradually flange (17) and connecting seat (18), and the upper end of connecting seat (18) sets up deposit dish (1), sets up induction coil (2) and thermocouple (5) in the airtight space that connecting seat (18) and deposit dish (1) formed, adapter sleeve (12) and bearing frame (7) are connected through insulating flange (14), open the upper end of insulating flange (14) has many wiring slide rail (13), wiring slide rail (13) are equipped with on the gliding sliding terminal (15) of wire-wound slide rail (13), the upper end of the sliding binding post (15) is connected with the lead (8), and the lower end of the sliding binding post (15) is electrically connected with the sliding rail.

2. The collecting device for the aluminum alloy spray deposition round rods as claimed in claim 1, wherein the sliding terminal (15) comprises a cross rod and a vertical rod which are integrally formed, a lead (8) at the upper end of the cross rod is sequentially connected with the induction coil (2) and the thermocouple (5) through the rotating shaft (16), the connecting flange (17) and the middle part of the inner side of the connecting seat (18), a connecting slide rail (13) at the lower end of the vertical rod is electrically connected with a lead (8) at the lower end, and the lead (8) at the lower end is respectively connected with the electromagnetic controller (10) through the insulating flange (14).

3. The collecting device for the aluminum alloy spray deposition round rods as recited in claim 1 or 2, wherein the bearing seat (7) and the rotating shaft (16) are sealed by a sealing ring (6).

4. The collecting device for the aluminum alloy spray deposition round rods as recited in claim 1, wherein the lower end of the induction coil (2) is provided with heat insulation cotton (3), and the heat insulation cotton (3) is positioned in a closed space formed by the connecting seat (18) and the deposition disc (1).

5. The collecting device for aluminum alloy spray deposition round bars according to claim 1 or 2, characterized in that the wiring slide (13) is an annular wiring slide (13).

6. The collecting device for the aluminum alloy spray deposition round rods as recited in claim 1, wherein the variable frequency motor (9) is externally connected with a frequency converter (11).

7. The collecting device for the aluminum alloy spray deposition round rods as recited in claim 1, wherein a hoisting shaft (4) is provided at one side of the deposition disc (1).