CN210151187U - A separator for aluminium ash production line - Google Patents

Abstract

The utility model discloses a separator for aluminium ash production line, including the supporting leg, the top fixedly connected with separation bucket of supporting leg, the top fixedly connected with installation pipe of separation bucket, the inner wall fixed mounting of installation pipe has the motor, and the fixed commentaries on classics hole of having seted up in top of separation bucket changes the hole, changes the fixed dead eye of having seted up in inner wall in hole. The utility model discloses a set up filter equipment, the smoke and dust gets into in the filter tube through the outlet flue, the great impurity of granule blocks through the metal baffling board in the smoke and dust and drops and get into in the scrubbing pipe, simultaneously because the smoke and dust temperature is higher than the temperature of metal baffling board, can produce steam when smoke and dust and metal baffling board surface contact, the surperficial steam of metal baffling board can further adsorb the impurity in the smoke and dust, the smoke and dust after filtering at last is filtered once more through first filter and second filter, thereby the problem of the smoke and dust contaminated air that produces in the aluminium ash course of separation has been solved.

Description

A separator for aluminium ash production line

Technical Field

The utility model relates to an aluminium ash production technical field especially relates to a separator for aluminium ash production line.

Background

The aluminum ash is produced in the casting process of aluminum and aluminum alloy, the slag floats above the aluminum liquid, and is called as the aluminum ash after being taken off and cooled. The aluminum ash contains a large amount of aluminum, and if the aluminum ash is abandoned, the cost is increased, the resource waste is avoided, and the environment is influenced.

At present, domestic aluminum ash treatment equipment is basically workshop recovery equipment, and an open operation mode is adopted, so that a large amount of smoke can be generated in the process of stirring and separating aluminum ash, the smoke mainly contains dust particles and harmful gases such as sulfur dioxide, hydrogen chloride, nitric oxide and the like, and if the smoke is directly discharged into the atmosphere, the pollution to the surrounding environment can be caused, so that a separation device for an aluminum ash production line is needed, and the pollution of the smoke generated in the separation process to the air is reduced.

SUMMERY OF THE UTILITY MODEL

Based on current aluminium ash separation technical problem, the utility model provides a separator for aluminium ash production line.

The utility model provides a separator for aluminium ash production line, including the supporting leg, the top fixedly connected with separation bucket of supporting leg, the top fixedly connected with installation pipe of separation bucket, the inner wall fixed mounting of installation pipe has the motor, the fixed commentaries on classics hole of having seted up in top of separation bucket, the fixed bearing groove of having seted up in inner wall in commentaries on classics hole, the inner wall fixedly connected with location bearing of bearing groove, location bearing's inner circle fixedly connected with pivot, the fixed surface of pivot is connected with the puddler, the output shaft fixed connection of shaft coupling and motor is passed through to the one end of pivot.

The inner wall fixedly connected with insulating layer of separation bucket, the fixed surface of insulating layer is connected with the zone of heating, the inside of zone of heating is provided with electric heating wire, the fixed surface of zone of heating is connected with filter box, the interior diapire fixed intercommunication of filter box has the discharging pipe, the one end of discharging pipe runs through and extends to the lower surface of separation bucket, the fixed surface intercommunication of discharging pipe has the check valve, the fixed surface of separation bucket is connected with the inlet pipe, the inner wall of inlet pipe and the fixed intercommunication of inner wall of separation bucket, the smoke outlet has been seted up to the fixed surface of separation bucket.

The surface fixed connection of separation bucket has filter equipment, filter equipment includes the filter tube, the one end of filter tube is connected with the surface fixed of separation bucket, the inner wall of filter tube and the inner wall fixed intercommunication of outlet flue.

Further, the heat insulation layer is internally provided with heat insulation materials, and the heat insulation materials comprise superfine glass wool.

Furthermore, the surface of the filter pipe is fixedly connected with a cooling box, cooling liquid is arranged in the cooling box, and the surface of the cooling box is in an arc shape.

Furthermore, the inner wall of the filter pipe is fixedly connected with a metal baffle plate, the metal baffle plates are distributed on the inner wall of the filter pipe in a staggered mode, and the surface of each metal baffle plate penetrates through the filter pipe and extends into the cooling box.

Further, the lower fixed surface of filter tube is connected with the blowdown pipe, two the inner wall of blowdown pipe all with the fixed intercommunication of the inner wall of filter tube, the surface of blowdown pipe is conical shape, the one end fixedly connected with sealing plug of blowdown pipe.

Further, the inner wall of filter tube is fixedly connected with first filter and second filter respectively, first filter and second filter all are located the one end of keeping away from the separation bucket.

Furthermore, a fan is fixedly installed between the first filter plate and the second filter plate, and the type of the fan comprises TSK-F8103.

Furthermore, the fixed surface of separation bucket has seted up the access hole, the inner wall of access hole and the fixed intercommunication of inner wall of separation bucket, the inner wall threaded connection of access hole has sealed lid, the fixed surface of sealed lid is connected with the heat insulating board.

The utility model has the advantages that: 1. the separation device comprises a separation barrel, a mounting pipe, a motor, a stirring rod, a filtering net cage, a discharge pipe, a one-way valve, a motor shaft, a stirring rod, a metal aluminum liquid, a motor shaft and a motor shaft, wherein the motor shaft, a large amount of smoke and dust can be generated, the fan is turned on at the moment, the smoke and dust enters the filter pipe through the smoke outlet, impurities with larger particles in the smoke and dust are blocked by the metal baffle plate and fall into the decontamination pipe, and simultaneously, because the temperature of the smoke and dust is higher than that of the metal baffle plate, the smoke and dust can generate water vapor when contacting the surface of the metal baffle plate, the water vapor on the surface of the metal baffle plate can further adsorb impurities in the smoke and dust, finally, the filtered smoke and dust is filtered again through the first filter plate and the second filter plate, thereby solving the problem that the smoke dust generated in the aluminum ash separation process pollutes the air; 3. the surface of the separating barrel is fixedly provided with an access hole, the inner wall of the access hole is fixedly communicated with the inner wall of the separating barrel, when using this separator, set up the later stage that the access hole can be convenient for and overhaul the separation bucket inside and maintain and the slagging-off to the effect of being convenient for maintain has been reached.

Drawings

FIG. 1 is a schematic structural view of a separating device for an aluminum ash production line;

FIG. 2 is a perspective view of a separating barrel structure of the separating device for the aluminum ash production line;

FIG. 3 is a sectional view showing the structure of a filter pipe of the separating apparatus for an aluminum ash production line.

Description of reference numerals: 1. supporting legs; 2. a separation barrel; 3. installing a pipe; 4. a motor; 5. hole turning; 6. positioning the bearing; 7. a rotating shaft; 8. a stirring rod; 9. a thermal insulation layer; 10. a heating layer; 11. a filter net cage; 12. a discharge pipe; 13. a feed pipe; 14. a smoke outlet; 15. a filter tube; 1501. a cooling tank; 1502. a metal baffle plate; 1503. a sewage removal pipe; 1504. a sealing plug; 1505. a first filter plate; 1506. a second filter plate; 1507. a fan; 16. an access hole; 17. and (7) sealing the cover.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

A separation device for an aluminum ash production line is shown in figures 1-3 and comprises a support leg 1, wherein the top of the support leg 1 is fixedly connected with a separation barrel 2, the surface of the separation barrel 2 is fixedly provided with an access hole 16, the inner wall of the access hole 16 is fixedly communicated with the inner wall of the separation barrel 2, the inner wall of the access hole 16 is in threaded connection with a sealing cover 17, and the surface of the sealing cover 17 is fixedly connected with a heat insulation plate; the maintenance opening 16 is fixedly formed in the surface of the separation barrel 2, the inner wall of the maintenance opening 16 is fixedly communicated with the inner wall of the separation barrel 2, and when the separation device is used, the maintenance opening 16 is arranged, so that the maintenance and slag removal of the interior of the separation barrel 2 can be conveniently carried out in the later period, and the effect of convenience in maintenance is achieved; top fixedly connected with installation pipe 3 of separation bucket 2, the inner wall fixed mounting of installation pipe 3 has motor 4, the motor model includes 80M, motor electric connection has the power, separation bucket 2's top is fixed has been seted up and has been changeed hole 5, the fixed bearing groove that has seted up of inner wall that changes hole 5, the inner wall fixedly connected with location bearing 6 of bearing groove, location bearing 6's inner circle fixedly connected with pivot 7, the fixed surface of pivot 7 is connected with puddler 8, the output shaft fixed connection of shaft coupling and motor 4 is passed through to the one end of pivot 7.

The inner wall of the separation barrel 2 is fixedly connected with a heat insulation layer 9, heat insulation materials are arranged inside the heat insulation layer 9, the heat insulation materials comprise superfine glass wool, the superfine glass wool heat insulation materials are made into a fiber wool shape smaller than 2um by taking quartz sand, feldspar, sodium silicate, boric acid and the like as main raw materials through high-temperature melting, and then thermosetting resin adhesives are added to carry out pressurization and high-temperature shaping to manufacture plate, felt and pipe products with various shapes and specifications. Aluminum foil or PVC film can be adhered on the surface of the film. The product has light volume weight, small heat conductivity coefficient, large absorption coefficient and good flame retardant property; the fixed surface of insulating layer 9 is connected with zone of heating 10, the inside of zone of heating 10 is provided with electric heating wire, electric heating wire electric connection has the power, the fixed surface of zone of heating 10 is connected with filter box 11, the fixed intercommunication of inner bottom wall of filter box 11 has discharging pipe 12, the one end of discharging pipe 12 runs through and extends to the lower surface of knockout drum 2, the fixed surface intercommunication of discharging pipe 12 has the check valve, the fixed surface of knockout drum 2 is connected with inlet pipe 13, the inner wall of inlet pipe 13 and the fixed intercommunication of inner wall of knockout drum 2, the fixed surface of knockout drum 2 has seted up outlet flue 14.

The surface of the separation barrel 2 is fixedly connected with a filtering device, the filtering device comprises a filtering pipe 15, one end of the filtering pipe 15 is fixedly connected with the surface of the separation barrel 2, the inner wall of the filtering pipe 15 is fixedly communicated with the inner wall of the smoke outlet 14, the surface of the filtering pipe 15 is fixedly connected with a cooling box 1501, cooling liquid is arranged inside the cooling box 1501, the surface of the cooling box 1501 is in an arc shape, and the cooling box 1501 is attached to the surface of the filtering pipe 15 in the arc shape, so that the contact area between the surface of the metal baffle plate 1502 and the cooling liquid inside the cooling box 1501 can be increased; the inner wall of the filtering pipe 15 is fixedly connected with a metal baffle plate 1502, a plurality of metal baffle plates 1502 are distributed in a staggered manner on the inner wall of the filtering pipe 15, and the surface of the metal baffle plate 1502 penetrates through the filtering pipe 15 and extends into the cooling box 1501; the lower surface of the filter pipe 15 is fixedly connected with a decontamination pipe 1503, the inner walls of the two decontamination pipes 1503 are fixedly communicated with the inner wall of the filter pipe 15, the surface of the decontamination pipe 1503 is in a conical shape, and one end of the decontamination pipe 1503 is fixedly connected with a sealing plug 1504; the inner wall of the filtering pipe 15 is fixedly connected with a first filtering plate 1505 and a second filtering plate 1506 respectively, and the first filtering plate 1505 and the second filtering plate 1506 are both positioned at one end far away from the separating barrel 2; a fan 1507 is fixedly installed between the first filter plate 1505 and the second filter plate 1506, the fan 1507 is electrically connected with a power supply, and the model of the fan 1507 comprises TSK-F8103; the separation barrel 2 is fixedly connected to the top of the supporting leg 1, the mounting tube 3 is fixedly connected to the top of the separation barrel 2, the motor 4 is fixedly mounted on the inner wall of the mounting tube 3, when the separation device is used, aluminum ash enters the separation barrel 2 through the feeding tube 13, the electric heating wire is started to heat the interior of the separation barrel 2, the motor 4 is started simultaneously, the output shaft of the motor 4 drives the rotating shaft 7 to rotate through the coupler, the rotating shaft 7 drives the stirring rod 8 to stir the aluminum ash in the separation barrel 2 and the metal aluminum liquid separated from the heated aluminum ash so that the aluminum ash can be uniformly heated, the heated metal aluminum liquid flows into the discharging tube 12 after being filtered through the filtering net cage 11, the one-way valve is opened after the heating separation is carried out for a certain time, and the liquid aluminum flows out of the discharging tube 12, so that the problem of separating the aluminum; through setting up filter equipment, when using this separator, after heating and the 8 stirs of puddler through zone of heating 10 in the aluminium ash entering separation bucket 2, can produce a large amount of smoke and dust, open fan 1507 this moment, the smoke and dust passes through outlet flue 14 and gets into in the filter tube 15, the great impurity of granule blocks through metal baffling board 1502 in the smoke and dust and drops and get into scrubbing pipe 1503, simultaneously because the smoke and dust temperature is higher than metal baffling board 1502, can produce steam when smoke and dust and metal baffling board 1502 surface contact, the steam on metal baffling board 1502 surface can further adsorb the impurity in the smoke and dust, the smoke and dust after the filtration at last is filtered once more through first filter 1505 and second filter 1506, thereby the problem of the smoke and dust contaminated air that produces in the aluminium ash course of separation has been solved.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims (8)

1. The separating device for the aluminum ash production line comprises a supporting leg (1) and is characterized in that a separating barrel (2) is fixedly connected to the top of the supporting leg (1), an installation pipe (3) is fixedly connected to the top of the separating barrel (2), a motor (4) is fixedly installed on the inner wall of the installation pipe (3), a rotating hole (5) is fixedly formed in the top of the separating barrel (2), a bearing groove is fixedly formed in the inner wall of the rotating hole (5), a positioning bearing (6) is fixedly connected to the inner wall of the bearing groove, a rotating shaft (7) is fixedly connected to the inner ring of the positioning bearing (6), a stirring rod (8) is fixedly connected to the surface of the rotating shaft (7), and one end of the rotating shaft (7) is fixedly connected with an output shaft of the motor (4) through a coupler;

the inner wall of the separation barrel (2) is fixedly connected with a heat insulation layer (9), the surface of the heat insulation layer (9) is fixedly connected with a heating layer (10), an electric heating wire is arranged inside the heating layer (10), the surface of the heating layer (10) is fixedly connected with a filtering net box (11), a discharge pipe (12) is fixedly communicated with the inner bottom wall of the filtering net box (11), one end of the discharge pipe (12) penetrates through and extends to the lower surface of the separation barrel (2), the surface of the discharge pipe (12) is fixedly communicated with a one-way valve, the surface of the separation barrel (2) is fixedly connected with a feed pipe (13), the inner wall of the feed pipe (13) is fixedly communicated with the inner wall of the separation barrel (2), and a smoke outlet (14) is formed in the surface of the separation barrel (2);

the fixed surface of separation bucket (2) is connected with filter equipment, filter equipment includes filter tube (15), the one end of filter tube (15) is connected with the fixed surface of separation bucket (2), the inner wall of filter tube (15) and the fixed intercommunication of inner wall of outlet flue (14).

2. The separation device for the aluminum ash production line according to claim 1, wherein the heat insulation layer (9) is internally provided with a heat insulation material, and the heat insulation material comprises ultra-fine glass wool.

3. The separation device for the aluminum ash production line according to claim 1, wherein a cooling tank (1501) is fixedly connected to the surface of the filter pipe (15), a cooling liquid is arranged inside the cooling tank (1501), and the surface of the cooling tank (1501) is in a circular arc shape.

4. The separating device for the aluminum ash production line as claimed in claim 3, wherein a plurality of metal baffles (1502) are fixedly connected to the inner wall of the filtering pipe (15), the metal baffles (1502) are distributed on the inner wall of the filtering pipe (15) in a staggered manner, and the surface of each metal baffle (1502) penetrates through the filtering pipe (15) and extends to the inside of the cooling tank (1501).

5. The separating device for the aluminum ash production line as recited in claim 4, wherein a decontamination pipe (1503) is fixedly connected to the lower surface of the filtering pipe (15), the inner walls of the two decontamination pipes (1503) are fixedly communicated with the inner wall of the filtering pipe (15), the surface of the decontamination pipe (1503) is in a conical shape, and a sealing plug (1504) is fixedly connected to one end of the decontamination pipe (1503).

6. The separation device for the aluminum ash production line according to claim 5, wherein the inner wall of the filtering pipe (15) is fixedly connected with a first filtering plate (1505) and a second filtering plate (1506) respectively, and the first filtering plate (1505) and the second filtering plate (1506) are both positioned at one end far away from the separation barrel (2).

7. The separation device for an aluminum ash production line according to claim 6, wherein a fan (1507) is fixedly installed between the first filter plate (1505) and the second filter plate (1506), and the type of the fan (1507) comprises TSK-F8103.

8. The separating device for the aluminum ash production line as recited in claim 1, wherein a service opening (16) is fixedly formed in the surface of the separating barrel (2), the inner wall of the service opening (16) is fixedly communicated with the inner wall of the separating barrel (2), a sealing cover (17) is in threaded connection with the inner wall of the service opening (16), and a thermal insulation plate is fixedly connected to the surface of the sealing cover (17).

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