CN210146347U

CN210146347U - Sheet making machine

Info

Publication number: CN210146347U
Application number: CN201920656692.3U
Authority: CN
Inventors: 孙剑锋; 李凤磊; 曾海祥; 李小龙; 孙敏; 王钰; 龙强; 蓝娜
Original assignee: Guangzhou Jiebi Chemical Co Ltd
Current assignee: Guangzhou Jiebi Chemical Co Ltd
Priority date: 2019-05-08
Filing date: 2019-05-08
Publication date: 2020-03-17
Anticipated expiration: 2029-05-08

Abstract

The utility model relates to a pelleter, including the frame, rotate the drying roller that sets up in the frame and set up the feed mechanism below the drying roller, feed mechanism includes silo, paint roller, drive paint roller pivoted drive arrangement and the scraping mechanism who is used for adjusting laundry piece shaping thickness, the silo sets up in the frame bottom, the paint roller rotates to be installed in the silo, the drying roller rotates to be installed in the frame and lies in the paint roller top, the drying roller with have the clearance between the paint roller and both rotation directions are the same; the scraping mechanism is installed on the rack and arranged on the rear side of the coating roller along the rotation direction of the drying roller. The drying roller and the coating roller are arranged in the same direction in a rotating mode, so that the coating roller can foam the raw materials of the washing sheet in a large quantity and quickly in the coating process, pits on the surface of the washing sheet are avoided, and the phenomenon that the surface of the washing sheet is uneven after being formed is effectively prevented.

Description

Sheet making machine

Technical Field

The utility model belongs to the technical field of the technique that the laundry piece was made and specifically relates to a pelleter is related to.

Background

The laundry piece is a laundry article which is convenient to carry, small in occupied space and strong in cleaning capacity, and is popular with consumers.

The laundry piece is by the pelleter preparation, and the pelleter preparation includes the drying roller, sets up at the drying roller downside and put the silo of laundry piece raw materials and set up the coating roller at the silo upside, paints the laundry piece raw materials at the drying roller through the coating roller, but owing to scribble the easy a large amount of pits that produce in-process laundry piece raw materials's surface to influenced the surface smoothness after the laundry piece shaping, brought very big trouble.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a produce comparatively level and smooth pelleter in laundry piece surface.

The above utility model discloses an above-mentioned utility model purpose can realize through following technical scheme:

a pelleter comprises a rack, a drying roller and a feeding mechanism, wherein the drying roller is rotatably arranged on the rack, the feeding mechanism is arranged below the drying roller, the feeding mechanism comprises a trough, a coating roller, a driving device for driving the coating roller to rotate and a scraping mechanism for adjusting the forming thickness of a washing sheet, the trough is arranged at the bottom of the rack, the coating roller is rotatably arranged in the trough, the drying roller is rotatably arranged on the rack and positioned above the coating roller, a gap is formed between the drying roller and the coating roller, and the rotating directions of the drying roller and the coating roller are the same; the scraping mechanism is installed on the rack and arranged on the rear side of the coating roller along the rotation direction of the drying roller.

Through adopting above-mentioned technical scheme, when making the laundry piece, place the laundry piece raw materials in the silo, it paints on the coating roller evenly to scribble the laundry piece raw materials through drive arrangement drive coating roller, and then the coating roller paints the laundry piece raw materials on the stoving roller, through coating roller and stoving roller syntropy pivoted setting, syntropy rotation between the two, and then make the surperficial a large amount of blisters that produce of the laundry piece raw materials of scribbling on the stoving roller, so that the laundry piece raw materials scribble can bubble fast on the stoving roller simultaneously, thereby the appearance of surperficial pit when having avoided the laundry piece shaping effectively, and adjust the thickness after the laundry piece shaping through scraping mechanism, control the quantity of laundry piece raw materials effectively, be convenient for more control the manufacturing cost that the laundry piece was made, have higher practicality.

The utility model discloses further set up to: the driving device is arranged on the rack and comprises a first chain wheel, a second chain wheel, a chain wound on the first chain wheel and the second chain wheel and a driving motor, the first chain wheel is arranged outside the trough, and the shaft part of the first chain wheel is fixedly connected with the shaft part of one end of the coating roller; and the output shaft part of the driving motor is fixedly connected with the shaft part of the second chain wheel.

Through adopting above-mentioned technical scheme, start driving motor, rotate through driving motor and drive the second sprocket, and then the second sprocket passes through the transmission of chain so that first sprocket and second sprocket synchronous rotation to drive the paint roller and rotate, drive the paint roller through chain drive mechanism's mode and rotate, guaranteed that the paint roller can high-speed rotation and comparatively stable, avoid leading to the laundry piece to bubble the relatively poor condition of effect and take place owing to the rotatory unstability of paint roller.

The utility model discloses further set up to: the scraping mechanism comprises a scraping roller which is rotatably arranged on the rack and an adjusting device which is used for adjusting the horizontal distance between the scraping roller and the drying roller.

By adopting the technical scheme, when the clothes washing piece is produced, the coating roller coats the raw materials of the clothes washing piece on the drying roller, and the residual materials of the residual clothes fragrance piece on the soaked clothes washing piece are scraped by the scraping roller so as to control the forming thickness of the clothes fragrance piece. In addition, after the laundry sheet is formed, when the thickness of the laundry sheet is larger than a predicted value, the distance between the drying roller and the scraping roller is shortened through the adjusting device, so that the formed thickness of the laundry sheet is thinned; when its thickness is less than the estimate value, increase the interval between stoving roller and the scraper roller through adjusting device to make the fashioned thickness of laundry piece grow thick, can in time adjust according to the actual production situation.

The utility model discloses further set up to: adjusting device includes that the prelude is fixed with the hand formula lead screw of steering wheel, hand formula lead screw passes through ball screw fixing base and ball screw supporting seat fixed mounting hand formula lead screw is last to be equipped with in the cover and to be equipped with ball screw assorted threaded cover seat, cover seat bottom surface and mounting panel butt and slip setting are on the mounting panel, the slider passes through the sleeve and is connected with the wherein one end rotation of scribbling the roller.

Through adopting above-mentioned technical scheme, manual rotation steering wheel rotates so that the cover seat slides on the mounting panel along the screw thread turning through hand formula lead screw to control the applicator roll and keep away from, be close to the effect that the stoving roller reaches the interval between the two, this adjusting device is through the setting of simple structure in order to reach the purpose of quick adjustment interval, have the characteristics that the operation is swift, the maintenance is simple and convenient.

The utility model discloses further set up to: rotating shafts extend out of two ends of the coating roller, and the sleeve is sleeved on the rotating shafts and is in rotating connection with the rotating shafts; the sleeve and the sleeve seat are integrally formed.

Through adopting above-mentioned technical scheme, when the cover seat slides on the mounting panel, set up through cover seat and sleeve integrated into one piece to make the paint roller have higher stability at the in-process of translation, on the paint roller was located to the cover barrel casing moreover, better with the axis of rotation laminating of paint roller, thereby reached paint roller and cover seat and have higher mechanical connectivity.

The utility model discloses further set up to: the bottom of the material tank is of an inclined plane structure and gradually declines from front to back along the width direction of the material tank, an arc-shaped groove for the raw materials of the washing pieces to pass through is formed in the material tank, the coating roller is rotatably arranged on the upper side of the groove, and a guide plate is arranged on one side of the groove facing to the flash.

Through adopting above-mentioned technical scheme, place the washing piece raw materials in the recess and carry out the coating by the applicator roll, during the applicator roll coating, the washing piece raw materials fails to all paint on the stoving roller, and partial washing piece raw materials overflows by guide plate department to on the inclined plane of direction to silo, through the silo bottom surface along the width direction of silo by preceding setting that has declined gradually backward, guarantee that the washing piece raw materials can not spill over and lead to the raw materials extravagant outside the silo.

The utility model discloses further set up to: the front end of the trough is provided with a baffle for preventing flash from leaking, and the baffle is arranged obliquely upwards.

Through adopting above-mentioned technical scheme, the setting of baffle is blocked better that laundry piece raw materials overflows the back and is overflowed on by the silo, through baffle slant ascending setting make between the bottom surface of silo and the baffle form the recess, the condition emergence that spills over is avoided to the laundry piece raw materials of blocking effectively.

The utility model discloses further set up to: the sheet making machine also comprises an exhaust gas collecting device arranged at the top of the frame, wherein the exhaust gas collecting device comprises a collecting cover right opposite to the drying roller and an exhaust pipe communicated with the top of the collecting cover.

Through adopting above-mentioned technical scheme, during pelleter preparation, thereby the moisture of the laundry piece raw materials is dried to the stoving roller so that the laundry piece raw materials shaping is flaky laundry piece, the waste gas production of the high temperature of the laundry piece raw materials of accompanying simultaneously in the evaporation process, excessive waste gas has been influenced the health by human absorption, because waste gas is high-temperature gas, it continuously rises after producing, collect waste gas and discharge by the blast pipe through collecting the cover, make waste gas follow the blast pipe direction outside effectively, avoid a large amount of by human absorption. In addition, the hot steam generated in the drying process of the formed laundry pieces on the drying roller is effectively diffused, and the phenomenon that the condensed water formed by the rising of the hot steam and the contact of the hot steam with the top of the rack vertically falls onto the laundry pieces on the drying roller is effectively prevented, so that the forming effect of the laundry pieces is influenced.

To sum up, the utility model discloses a beneficial technological effect does:

1. the drying roller and the coating roller are arranged in the same direction in a rotating mode, so that the coating roller can uniformly foam a large amount of washing sheet raw materials rapidly in the coating process, pits on the surface of the washing sheet are avoided, and the phenomenon that the surface of the washing sheet is uneven after being formed is effectively prevented;

2. adjusting the horizontal distance between the drying roller and the scraping roller through an adjusting device, and shortening the distance between the drying roller and the scraping roller through the adjusting device when the thickness of the clothes washing sheet is larger than a preset value so as to thin the formed thickness of the clothes washing sheet; when the thickness of the laundry piece is smaller than the estimated value, the distance between the drying roller and the scraping roller is increased through the adjusting device, so that the thickness of the formed laundry piece is thickened, and the laundry piece can be adjusted in time according to the actual production condition;

3. the driving device drives the coating roller to rotate in a chain transmission mechanism mode, so that the coating roller can rotate at a high speed and is stable, and the phenomenon that the washing piece has a poor bubbling effect due to unstable rotation of the coating roller is avoided.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is a schematic structural view of the rear side of the present invention;

FIG. 3 is a schematic view of the drive and adjustment mechanisms (with the left housing hidden);

FIG. 4 is an enlarged schematic view of portion A of FIG. 3;

fig. 5 is a schematic view of the configuration of the trough in cooperation with the applicator roll.

In the figure, 1, a frame; 2. a drying roller; 3. a blanking mechanism; 4. a feeding mechanism; 5. a chassis; 6. a discharging frame; 7. an exhaust gas collection device; 8. a collection hood; 9. an exhaust pipe; 10. a trough; 11. a paint roller; 12. a drive device; 13. a first sprocket; 14. a bearing; 15. a chain; 16. a drive motor; 17. a scraping mechanism; 18. a scraping roller; 19. an adjustment device; 20. mounting a plate; 21. a hand-operated screw rod; 22. a sleeve seat; 23. a ball screw fixing seat; 24. a ball screw supporting seat; 25. a sleeve; 26. a discharging mechanism; 27. a guide roller; 28. a collection roller; 29. a baffle plate; 30. a groove; 31. a baffle.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1, for the utility model discloses a pelleter, including frame 1, rotate drying roller 2 and the unloading mechanism 3 of installing in frame 1, install feed mechanism 4 at drying roller 2's downside, unloading mechanism 3 places in the rear side of frame 1, all installs quick-witted case 5 on the both sides of frame 1.

Referring to fig. 2, a steam generator is installed in the housing 1, and the steam generator is communicated with the shaft of the drying roller 2 through a heat transfer pipe, so that heat generated by the steam generator is transferred into the drying roller 2 through the heat transfer pipe. Be provided with waste gas collection device 7 in steam generator's top, it includes that the lower extreme is equipped with open-ended and collects cover 8 and the intercommunication is collecting the blast pipe 9 at cover 8 top, collects cover 8's opening and just sets up to drying roller 2, and it is by the continuous narrowing setting up down, gathers the waste gas that produces to collect cover 8's top fast effectively and is discharged by blast pipe 9 in the pelleter operation in-process.

Referring to fig. 3 and 5, the feeding mechanism 4 includes a trough 10, a coating roller 11 and a driving device 12 for driving the coating roller 11 to rotate, the trough 10 extends from the bottom of the drying roller 2 to the front to the outside, the bottom of the trough 10 is inclined to gradually move upwards from the back to the front, and a baffle 29 inclined upwards is welded at the front end of the trough 10 to prevent overflowing washing sheet raw material from leaking from the front end of the trough 10. The left side and the right side of the coating roller 11 are rotatably connected to one end, close to the drying roller 2, of the trough 10 through a bearing 14, a groove 30 for placing a washing sheet raw material is arranged on the trough 10 and is just opposite to the lower side of the coating roller 11, the washing sheet raw material is coated on the drying roller 2 through the coating roller 11, a guide plate 31 is rotatably connected to one side, close to the front side, of the groove 30, and when the coating roller 11 is coated, overflowed washing sheet raw material flows to the front end of the trough 10 through the guide plate 31.

Referring to fig. 3, the coating roller 11 is powered by a driving device 12 to rotate, the driving device 12 is installed in the left chassis 5 and includes a first sprocket 13, a second sprocket, a driving motor 16 and a chain 15, two ends of the coating roller 11 extend to form a rotating shaft and extend out of the trough 10, a shaft portion of the first sprocket 13 is fixedly connected with the rotating shaft, the driving motor 16 is fixed behind the coating roller 11, an output shaft portion of the driving motor is fixedly connected with the second sprocket, the sprockets are wound on the first sprocket 13 and the second sprocket, and the driving motor 16 drives the second sprocket to rotate and drives the first sprocket 13 and the second sprocket to rotate synchronously through the chain 15.

Referring to fig. 3, in which the drying roller 2 is driven to rotate by a rotation motor, the rotation motor is provided with a driving motor 16 so that the drying roller 2 rotates counterclockwise and the paint roller 11 rotates clockwise, and the arrangement of the same-direction rotation between the two is beneficial to quick foaming and a large amount of foaming during the coating process on the drying roller 2, thereby effectively preventing the formation of pits on the surface of the laundry sheet.

Referring to fig. 3, a scraping mechanism 17 is installed on the front side of the drying roller 2, the scraping mechanism 17 is located on the front side of the coating roller 11, and comprises a scraping roller 18 and an adjusting device 19, the scraping roller 18 is located on the front upper side of the coating roller 11, and the scraping mechanism 18 is used for eliminating water bubbles formed in the process of making the laundry pieces and controlling the forming thickness of the laundry pieces.

Referring to fig. 3, the scraping roller 18 has a steering shaft extending from each of the right and left ends thereof, and is rotatably connected to the right and left housings 5 via the steering shaft, and the adjusting device 19 is mounted in the left housing 5 and positioned in front of the driving device 12.

Referring to fig. 1 and 4, the adjusting device 19 includes a horizontally disposed mounting plate 20, a hand-operated screw 21, a sleeve seat 22, and a ball screw fixing seat 23 and a ball screw supporting seat 24 fixed on the mounting plate 20. The mounting plate 20 is fixed in the case 5, and a hand-operated screw 21 is arranged on the surface of the mounting plate 20 and comprises a screw and a steering wheel fixed at the end of the screw, and the steering wheel extends out of the left case 5. The hand-operated screw 21 is mounted on the mounting plate 20 through a ball screw fixing seat 23 and a ball screw supporting seat 24. The sleeve seat 22 is slidably disposed on the mounting plate 20, and is sleeved on the hand-operated lead screw 21, and is in threaded connection with the hand-operated lead screw 21 through a thread disposed inside the sleeve seat and matched with the hand-operated lead screw 21. The ball screw supporting seat 24, the sleeve seat 22 and the ball screw fixing seat 23 are sequentially arranged from front to back, and the sleeve seat 22 slides back and forth on the mounting plate 20 by rotating the steering wheel. In the present embodiment, the adjusting device 19 has two housings 5 symmetrically disposed at the left and right sides, respectively.

Referring to fig. 4, a sleeve 25 is integrally formed on the sleeve seat 22, the sleeve 25 is sleeved on the steering shaft at the left end of the scraping roller 18 and is rotatably connected with the steering shaft, and the distance between the scraping roller 18 and the drying roller 2 is adjusted by adjusting the front and rear positions of the sleeve seat 22, so as to control the thickness of the formed laundry pieces.

Referring to fig. 3, the laundry sheet is discharged by a discharging mechanism 26 disposed at the rear side of the frame 1 after being formed, the discharging mechanism 26 comprises a discharging frame 6, and a guide roller 27 and a collecting roller 28 which are sequentially and rotatably connected to the discharging frame 6, and the laundry sheet is rolled by the guide roller 27 and collected by the collecting roller 28 after being manufactured.

The implementation principle of the embodiment is as follows:

the laundry piece raw material is poured into the groove 30 of the material groove 10, and the laundry piece raw material is slurry. The rotating motor is started to operate, the rotating motor drives the drying roller 2 to rotate anticlockwise, the driving motor 16 is started to rotate at the same time, the driving motor 16 rotates to drive the second chain wheel to rotate, the first chain wheel 13 rotates through the transmission of the chain 15, the coating roller 11 is further driven to rotate continuously and clockwise, the washing sheet raw material is coated on the coating roller 11 through the groove 30 and then is uniformly coated on the outer surface of the drying roller 2 through the coating roller 11, because the rotating directions of the drying roller 2 and the coating roller 11 are the same, a large amount of bubbles can be rapidly formed between the drying roller 2 and the coating roller 11, pits generated in the forming process of the washing sheet raw material are effectively avoided, the forming effect of the washing sheet is influenced, the surplus fragrant sheet residual material on the foamed washing sheet is scraped through the scraping roller 18, the forming thickness of the fragrant sheet is controlled, and the drying roller 2 evaporates the moisture in the washing sheet raw material through heat transfer, so that the laundry sheet raw material is formed into a sheet-shaped solid.

Through adjusting the clearance of scraping roller 18 and drying roller 2, the steering wheel is rotated manually so that hand formula lead screw 21 rotates, and then makes cover seat 22 slide on mounting panel 20, and then drives scraping roller 18 and slides the adjustment and the interval between drying roller 2 around. The clearance between the laundry piece and the thickness adjustment according to the laundry piece after shaping not only can control the thickness of laundry piece after the shaping but also can guarantee that management and control laundry piece thickness is unanimous all the time. Removing bubbles from the preliminarily dried and molded laundry pieces under the action of a compression roller and uniformly compressing the laundry pieces to a preset thickness; the formed laundry pieces are further dried and scraped off and transferred to a guide roller 27 to be collected by a collecting roller 28.

At this in-process, thereby the moisture of the laundry piece raw materials of drying roller 2 stoving laundry piece raw materials is so that the laundry piece raw materials shaping is flaky laundry piece, the high temperature waste gas production of laundry piece raw materials is accompanied simultaneously in the evaporation process, excessive waste gas is absorbed by the human body and has influenced the health, because waste gas is high temperature, it rises after producing continuously, collect waste gas and discharge by blast pipe 9 through collecting cover 8, make waste gas follow blast pipe 9 direction outside effectively, avoid a large amount of by the human body to absorb. In addition, the hot steam generated in the drying process of the formed laundry pieces on the drying roller 2 is effectively dissipated, and the phenomenon that the condensed water formed by the rising of the hot steam and the contact with the top of the protective cover 8 vertically falls onto the laundry pieces on the drying roller 2 so as to influence the forming effect of the laundry pieces is effectively prevented.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

1. The utility model provides a pelleter, includes frame (1), rotates stoving roller (2) of setting in frame (1) and sets up feed mechanism (4) in stoving roller (2) below, its characterized in that: the feeding mechanism (4) comprises a trough (10), a coating roller (11), a driving device (12) for driving the coating roller (11) to rotate and a scraping mechanism (17) for adjusting the forming thickness of a washing sheet, the trough (10) is arranged at the bottom of the rack (1), the coating roller (11) is rotatably arranged in the trough (10), the drying roller (2) is rotatably arranged on the rack (1) and positioned above the coating roller (11), a gap is formed between the drying roller (2) and the coating roller (11), and the rotating directions of the drying roller and the coating roller (11) are the same; the scraping mechanism (17) is arranged on the frame (1) and is arranged on the rear side of the coating roller (11) along the rotation direction of the drying roller (2).

2. A pellet mill as claimed in claim 1, wherein: the driving device (12) is arranged on the rack (1) and comprises a first chain wheel (13), a second chain wheel, a chain (15) wound on the first chain wheel (13) and the second chain wheel and a driving motor (16), the first chain wheel (13) is arranged outside the trough (10), and the shaft part of the first chain wheel is fixedly connected with the shaft part of one end of the coating roller (11); and the output shaft part of the driving motor (16) is fixedly connected with the shaft part of the second chain wheel.

3. A pellet mill as claimed in claim 1, wherein: the scraping mechanism (17) comprises a scraping roller (18) rotatably mounted on the rack (1) and an adjusting device (19) used for adjusting the horizontal distance between the scraping roller (18) and the drying roller (2).

4. A pellet mill as claimed in claim 3, wherein: adjusting device (19) include that the prelude is fixed with hand formula lead screw (21) of steering wheel, hand formula lead screw (21) are in through ball screw fixing base (23) and ball screw supporting seat (24) fixed mounting it is equipped with cover seat (22) with ball screw phase-match screw thread to go up the cover in hand formula lead screw (21), cover seat (22) bottom surface and mounting panel (20) butt and slide and set up on mounting panel (20), cover seat (22) are connected through sleeve (25) and the rotation of one of them one end of scribbling applicator roll (11).

5. A pellet mill as claimed in claim 4, wherein: rotating shafts extend out of two ends of the coating roller (11), and the sleeve (25) is sleeved on the rotating shafts and is rotationally connected with the rotating shafts; the sleeve (25) and the sleeve seat (22) are integrally formed.

6. A pellet mill as claimed in claim 1, wherein: the bottom surface of the trough (10) is of an inclined surface structure, the trough (10) gradually declines from front to back along the width direction of the trough (10), an arc-shaped groove (30) for washing sheet raw materials to pass through is formed in the trough (10), the coating roller (11) is rotatably installed on the upper side of the groove (30), and a guide plate (31) is arranged on one side, facing the overflow, of the groove (30).

7. A pellet mill as claimed in claim 6, wherein: the front end of the trough (10) is provided with a baffle (29) for preventing the overflow from leaking, and the baffle (29) is arranged obliquely upwards.

8. A pellet mill as claimed in claim 1, wherein: the drying device is characterized by further comprising an exhaust gas collecting device (7) arranged at the top of the rack (1), wherein the exhaust gas collecting device comprises a collecting cover (8) right opposite to the drying roller (2) and an exhaust pipe (9) communicated with the top of the collecting cover (8).