CN210146253U - Full-automatic slag discharge centrifuge - Google Patents
Full-automatic slag discharge centrifuge Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于离心机的技术领域,具体涉及一种全自动排渣离心机。The utility model belongs to the technical field of centrifuges, in particular to an automatic slag discharge centrifuge.
背景技术Background technique
离心机是利用离心力分离液体与固体颗粒或液体与液体的混合物中组分的机械。离心机主要用于将悬浮液中的固体颗粒或液体分开,离心机大量应用于化工、石油、食品、制药、选矿、煤炭、水处理和船舶等。A centrifuge is a machine that uses centrifugal force to separate components from liquid and solid particles or a mixture of liquid and liquid. Centrifuges are mainly used to separate solid particles or liquids in suspension, and centrifuges are widely used in chemical, petroleum, food, pharmaceutical, mineral processing, coal, water treatment and ships.
其中,中国专利文献公开了一种管式离心机(公开号:CN 108097477 A),包括:筒体、转鼓、集液盘、进料管、出液管,在所述筒体内同轴安装所述转鼓,所述转鼓的上端通过联轴器与驱动轴连接,所述转鼓的下底连通进料管;所述转鼓侧边与所述筒体之间设有环形滑道,使得所述转鼓平稳的进行转动;所述转鼓上端设有通孔,所述转鼓上端同轴安装所述集液盘,所述转鼓在高速运转时分离出的液体经所述通孔流向所述集液盘,所述集液盘底部设置所述出液管;所述进料管的垂直部分同轴设置一超声波导杆,所述超声波导杆与一外设的超声发生源电连。上述的方案在一定程度上有效实现固体和液体分离,但是这种方案至少还存在以下缺陷:第一,结构复杂且不易拆卸和安装;第二,使用和维护成本较高;第三,需人工进行排渣,效率低下。Among them, the Chinese patent document discloses a tubular centrifuge (publication number: CN 108097477 A), comprising: a cylinder body, a rotating drum, a liquid collecting tray, a feeding pipe, and a liquid outlet pipe, which are coaxially installed in the cylinder body For the rotating drum, the upper end of the rotating drum is connected with the drive shaft through a coupling, and the lower bottom of the rotating drum is connected to the feed pipe; an annular slideway is provided between the side of the rotating drum and the cylinder , so that the rotating drum rotates smoothly; the upper end of the rotating drum is provided with a through hole, the upper end of the rotating drum is coaxially installed with the liquid collecting plate, and the liquid separated from the rotating drum during high-speed operation passes through the The through hole flows to the liquid collecting pan, and the liquid outlet pipe is arranged at the bottom of the liquid collecting pan; an ultrasonic guide rod is coaxially arranged on the vertical part of the feeding pipe, and the ultrasonic guide rod and a peripheral ultrasonic generator Power connection. The above-mentioned scheme effectively realizes the separation of solid and liquid to a certain extent, but this scheme has at least the following defects: first, the structure is complex and difficult to disassemble and install; second, the use and maintenance costs are relatively high; third, manual labor is required. Slag discharge is inefficient.
实用新型内容Utility model content
本实用新型的目的在于:针对现有技术的不足,提供一种全自动排渣离心机,采用结构简单且易于拆卸和安装的设计,降低使用和维护的成本,还能自动排出残渣,有助于简化操作步骤,提高测试效率。The purpose of the utility model is to: aiming at the deficiencies of the prior art, to provide a fully automatic slag discharge centrifuge, which adopts the design of simple structure and easy disassembly and installation, reduces the cost of use and maintenance, and can automatically discharge the residue, which is helpful for To simplify the operation steps and improve the test efficiency.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种全自动排渣离心机,包括壳体、可拆卸的顶盖、安装在所述壳体内的翻转槽及旋转盘,所述壳体的底部安装有残渣收集箱,所述翻转槽通过翻转轴与所述壳体转动连接,所述翻转轴的一端穿过所述壳体固定于所述翻转槽,所述翻转轴另一端连接于翻转电机的输出端,所述翻转槽内安装有所述旋转盘,所述旋转盘通过旋转轴与所述翻转槽转动连接,所述旋转轴的一端穿过所述翻转槽固定于所述旋转盘,所述旋转轴的另一端连接于旋转电机的输出端,所述旋转盘包括盘体及均布于所述盘体的若干个限位孔,所述限位孔内安装有橡胶圈,所述橡胶圈用于固定离心管。A fully automatic slag discharge centrifuge comprises a casing, a detachable top cover, an overturning groove and a rotating disc installed in the casing, a residue collection box is installed at the bottom of the casing, and the turning groove is turned over by The shaft is rotatably connected with the housing, one end of the turning shaft passes through the housing and is fixed to the turning slot, and the other end of the turning shaft is connected to the output end of the turning motor. The rotating disk is rotatably connected to the turning slot through a rotating shaft, one end of the rotating shaft is fixed to the rotating disk through the turning slot, and the other end of the rotating shaft is connected to the rotating motor. At the output end, the rotating disk includes a disk body and a plurality of limit holes evenly distributed on the disk body. A rubber ring is installed in the limit hole, and the rubber ring is used to fix the centrifuge tube.
作为本实用新型所述的一种全自动排渣离心机的一种改进,所述壳体的底部设置有排渣口,所述残渣收集箱连通所述排渣口。As an improvement of the fully automatic slag discharge centrifuge of the present invention, a slag discharge port is arranged at the bottom of the casing, and the residue collection box is connected to the slag discharge port.
作为本实用新型所述的一种全自动排渣离心机的一种改进,所述全自动排渣离心机还包括控制装置,所述翻转电机和所述旋转电机均连接于所述控制装置。As an improvement of the fully automatic slag discharge centrifuge of the present invention, the fully automatic slag discharge centrifuge further includes a control device, and both the turning motor and the rotating motor are connected to the control device.
作为本实用新型所述的一种全自动排渣离心机的一种改进,所述控制装置为STM单片机、PIC单片机或AVR单片机。As an improvement of the automatic slag-discharging centrifuge described in the utility model, the control device is an STM single-chip microcomputer, a PIC single-chip computer or an AVR single-chip computer.
作为本实用新型所述的一种全自动排渣离心机的一种改进,所述全自动排渣离心机还包括吸液器,所述吸液器包括软管、储液箱及抽气泵,所述软管的一端连通所述离心管,所述软管的另一端连通所述储液箱,所述储液箱安装有所述抽气泵,所述抽气泵和所述储液箱之间设置有阀门。As an improvement of the automatic slag discharge centrifuge described in the present utility model, the automatic slag discharge centrifuge further includes a liquid suction device, and the liquid suction device includes a hose, a liquid storage tank and an air suction pump. One end of the hose is connected to the centrifugal tube, and the other end of the hose is connected to the liquid storage tank, the liquid storage tank is installed with the air pump, and the air pump and the liquid storage tank A valve is provided.
作为本实用新型所述的一种全自动排渣离心机的一种改进,所述翻转电机为伺服驱动电机或步进驱动电机;所述旋转电机为伺服驱动电机或步进驱动电机。As an improvement of the fully automatic slag discharge centrifuge of the present invention, the turning motor is a servo drive motor or a stepper drive motor; the rotating motor is a servo drive motor or a stepper drive motor.
本实用新型的有益效果在于,本实用新型包括壳体、可拆卸的顶盖、安装在所述壳体内的翻转槽及旋转盘,所述壳体的底部安装有残渣收集箱,所述翻转槽通过翻转轴与所述壳体转动连接,所述翻转轴的一端穿过所述壳体固定于所述翻转槽,所述翻转轴另一端连接于翻转电机的输出端,所述翻转槽内安装有所述旋转盘,所述旋转盘通过旋转轴与所述翻转槽转动连接,所述旋转轴的一端穿过所述翻转槽固定于所述旋转盘,所述旋转轴的另一端连接于旋转电机的输出端,所述旋转盘包括盘体及均布于所述盘体的若干个限位孔,所述限位孔内安装有橡胶圈,所述橡胶圈用于固定离心管。由于现有的用于化学试验的离心机没有自动排渣功能,需要人工把试管底部的残渣倒出,若试管的数量较多,则耗费大量时间,因此,通过翻转电机驱动翻转槽进行180°翻转,把离心管内的残渣倒入到残渣收集箱,省去多次倾倒的步骤,有助于简化操作步骤,提高测试效率;离心管能够在翻转槽内,通过旋转电机旋转盘体产生离心力,带动离心管进行旋转,从而将离心管内的固体和液体分离,在吸取离心管的液体后,然后开启翻转电机把固体残渣倒入残渣收集箱;其中,顶盖能防止离心管的液体在离心过程中溅出,有助于提高离心机的安全性。本实用新型采用结构简单且易于拆卸和安装的设计,降低使用和维护的成本,还能自动排出残渣,有助于简化操作步骤,提高测试效率。The beneficial effect of the utility model is that the utility model comprises a casing, a detachable top cover, an overturning groove and a rotating disc installed in the casing, a residue collection box is installed at the bottom of the casing, and the turning groove is installed in the bottom of the casing. The inversion shaft is rotatably connected to the casing, one end of the inversion shaft is fixed to the inversion slot through the casing, and the other end of the inversion shaft is connected to the output end of the inversion motor, and the inversion slot is installed in the inversion slot. There is the rotating disk, the rotating disk is rotatably connected to the turning slot through a rotating shaft, one end of the rotating shaft is fixed to the rotating disk through the turning slot, and the other end of the rotating shaft is connected to the rotating shaft. At the output end of the motor, the rotating disk includes a disk body and a plurality of limit holes evenly distributed on the disk body. A rubber ring is installed in the limit hole, and the rubber ring is used to fix the centrifuge tube. Since the existing centrifuges used for chemical experiments have no automatic slag discharge function, it is necessary to manually pour out the residues at the bottom of the test tubes. If the number of test tubes is large, it will take a lot of time. Turn over and pour the residue in the centrifuge tube into the residue collection box, eliminating the need for multiple dumping steps, which helps to simplify the operation steps and improve the test efficiency; the centrifuge tube can generate centrifugal force by rotating the disc body by the rotating motor in the inversion tank. Drive the centrifuge tube to rotate, so as to separate the solid and liquid in the centrifuge tube. After sucking the liquid in the centrifuge tube, turn on the turning motor to pour the solid residue into the residue collection box; the top cover can prevent the liquid in the centrifuge tube from being centrifuged during the centrifugation process. It helps to improve the safety of the centrifuge. The utility model adopts the design of simple structure and easy disassembly and installation, reduces the cost of use and maintenance, and can automatically discharge residues, which helps to simplify the operation steps and improve the test efficiency.
附图说明Description of drawings
图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图2为本实用新型的旋转盘的示意图。FIG. 2 is a schematic diagram of the rotary disk of the present invention.
其中:1-壳体;2-顶盖;3-翻转槽;4-旋转盘;11-排渣口;31-翻转轴;32-翻转电机;41-旋转轴;42-旋转电机;43-盘体;44-限位孔;441-橡胶圈;5-控制装置;6-残渣收集箱;7-离心管;8-吸液器;81-软管;82-储液箱;83-抽气泵。Among them: 1-shell; 2-top cover; 3-turning tank; 4-rotating disc; 11-slag discharge port; 31-turning shaft; 32-turning motor; 41-rotating shaft; 42-rotating motor; 43- Disk body; 44-limiting hole; 441-rubber ring; 5-control device; 6-residue collection box; 7-centrifuge tube; 8-aspirator; 81-hose; 82-liquid storage tank; 83-pump air pump.
具体实施方式Detailed ways
如在说明书及权利要求当中使用了某些词汇来指称特定组件。本领域技术人员应可理解,硬件制造商可能会用不同名词来称呼同一个组件。本说明书及权利要求并不以名称的差异来作为区分组件的方式,而是以组件在功能上的差异来作为区分的准则。如在通篇说明书及权利要求当中所提及的“包含”为一开放式用语,故应解释成“包含但不限定于”。“大致”是指在可接受的误差范围内,本领域技术人员能够在一定误差范围内解决技术问题,基本达到技术效果。As used in the specification and claims, certain terms are used to refer to particular components. It should be understood by those skilled in the art that hardware manufacturers may refer to the same component by different nouns. The description and claims do not use the difference in name as a way to distinguish components, but use the difference in function of the components as a criterion for distinguishing. As mentioned in the entire specification and claims, "comprising" is an open-ended term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range, and basically achieve technical effects.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", horizontal" etc. The orientation or positional relationship shown in the figures is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as Limitations of the present invention.
在实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接 ;可以是机械连接,也可以是电连接 ;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the utility model, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
以下结合附图对本实用新型作进一步详细说明,但不作为对本实用新型的限定。The present utility model will be further described in detail below in conjunction with the accompanying drawings, but it is not intended to limit the present utility model.
如图1~2所示,一种全自动排渣离心机,包括壳体1、可拆卸的顶盖2、安装在壳体1内的翻转槽3及旋转盘4,壳体1的底部安装有残渣收集箱6,翻转槽3通过翻转轴31与壳体1转动连接,翻转轴31的一端穿过壳体1固定于翻转槽3,翻转轴31另一端连接于翻转电机32的输出端,翻转槽3内安装有旋转盘4,旋转盘4通过旋转轴41与翻转槽3转动连接,旋转轴41的一端穿过翻转槽3固定于旋转盘4,旋转轴41的另一端连接于旋转电机42的输出端,旋转盘4包括盘体43及均布于盘体43的若干个限位孔44,限位孔44内安装有橡胶圈441,橡胶圈441用于固定离心管7。由于现有的用于化学试验的离心机没有自动排渣功能,需要人工把试管底部的残渣倒出,若试管的数量较多,则耗费大量时间,因此,通过翻转电机32驱动翻转槽3进行180°翻转,把离心管7内的残渣倒入到残渣收集箱6,省去多次倾倒的步骤,有助于简化操作步骤,提高测试效率;离心管7能够在翻转槽3内,通过旋转电机42旋转盘体43产生离心力,带动离心管7进行旋转,从而将离心管7内的固体和液体分离,在吸取离心管7的液体后,然后开启翻转电机32把固体残渣倒入残渣收集箱6;其中,顶盖2能防止离心管7的液体在离心过程中溅出,有助于提高离心机的安全性;橡胶圈441防止离心管7滑落。As shown in Figures 1-2, a fully automatic slagging centrifuge includes a
优选的,壳体1的底部设置有排渣口11,残渣收集箱6连通排渣口11。增加排渣口11,便于将壳体1的底部残渣倒入残渣收集箱6。Preferably, the bottom of the
优选的,全自动排渣离心机还包括控制装置5,翻转电机32和旋转电机42均连接于控制装置5。控制装置5通过控制翻转电机32和旋转电机42,省去了单独控制翻转电机32或旋转电机42,同时控制装置5的精度更高,有助于提高测试效率。Preferably, the fully automatic slagging centrifuge further includes a control device 5 , and the turning
优选的,控制装置5为STM单片机、PIC单片机或AVR单片机。STM单片机具有高性能、低成本、低功耗的ARM Cortex-M内核,同时,在功耗和集成度方面也有较好的表现;PIC单片机具有低工作电压、低功耗、驱动能力强等特点;AVR单片机也具有高可靠性、功能强、高速度、低功耗和低价位的优点,用户可根据实际场景和成本需求选择STM单片机、PIC单片机或AVR单片机作为控制装置5;同时,用户也可通过手机或其他移动终端实现对控制装置5的控制和监测。Preferably, the control device 5 is an STM microcontroller, a PIC microcontroller or an AVR microcontroller. STM microcontrollers have high-performance, low-cost, low-power ARM Cortex-M cores, and at the same time, they also have good performance in terms of power consumption and integration; PIC microcontrollers have the characteristics of low operating voltage, low power consumption, and strong driving ability. ; AVR microcontroller also has the advantages of high reliability, strong function, high speed, low power consumption and low price. Users can choose STM microcontroller, PIC microcontroller or AVR microcontroller as the control device according to actual scenarios and cost requirements. The control and monitoring of the control device 5 can also be realized through a mobile phone or other mobile terminals.
优选的,全自动排渣离心机还包括吸液器8,吸液器8包括软管81、储液箱82及抽气泵83,软管81的一端连通离心管7,软管81的另一端连通储液箱82,储液箱82安装有抽气泵83,抽气泵83和储液箱82之间设置有阀门。抽气泵83将储液箱82内的空气抽出,使得储液箱82内压强降低,外部大气压使离心管7内的液体沿软管81流入储液箱82,从而起到吸液的效果。Preferably, the fully automatic slagging centrifuge further includes a suction device 8. The suction device 8 includes a
优选的,翻转电机32为伺服驱动电机或步进驱动电机;旋转电机42为伺服驱动电机或步进驱动电机。伺服驱动电机的转子转速受输入信号控制,并能快速反应,且具有线性度高、始动电压等特性,可把所收到的控制信号转换成电动机轴上的角位移或角速度输出;步进驱动电机是将电脉冲信号转变为角位移或线位移的开环控制电动机,它的旋转是以固定的角度一步一步运行的,可以通过控制脉冲个数来控制角位移量,从而达到准确定位的目的,同时可以通过控制脉冲频率来控制转动的速度和加速度,从而达到调速的目的。用户可根据实际场景和成本需求,在是市场上选择并购买伺服驱动电机或步进驱动电机作为翻转电机32和旋转电机42。Preferably, the turning
本实用新型的工作原理是:The working principle of the utility model is:
离心:离心管7固定于翻转槽3的盘体43,旋转电机42旋转盘体43产生离心力,带动离心管7进行旋转,从而将离心管7内的固体和液体分离;Centrifugation: the
吸液:抽气泵83将储液箱82内的空气抽出,使得储液箱82内压强降低,外部大气压使离心管7内的液体沿软管81流入储液箱82,从而起到吸液的效果。Liquid suction: The
排渣:翻转电机32驱动翻转槽3进行180°翻转,把离心管7内的残渣倒入到残渣收集箱6,省去多次倾倒的步骤,有助于简化操作步骤。Slag discharge: The turning
根据上述说明书的揭示和教导,本实用新型所属领域的技术人员还能够对上述实施方式进行变更和修改。因此,本实用新型并不局限于上述的具体实施方式,凡是本领域技术人员在本实用新型的基础上所作出的任何显而易见的改进、替换或变型均属于本实用新型的保护范围。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本实用新型构成任何限制。Based on the disclosure and teaching of the above specification, those skilled in the art to which the present invention pertains can also make changes and modifications to the above-mentioned embodiments. Therefore, the present invention is not limited to the above-mentioned specific embodiments, and any obvious improvement, replacement or modification made by those skilled in the art on the basis of the present invention belongs to the protection scope of the present invention. In addition, although some specific terms are used in this specification, these terms are only for the convenience of description and do not constitute any limitation to the present invention.
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