CN210145867U - Multi-roller mixer for coconut fiber mattress - Google Patents
Multi-roller mixer for coconut fiber mattress Download PDFInfo
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- CN210145867U CN210145867U CN201920752444.9U CN201920752444U CN210145867U CN 210145867 U CN210145867 U CN 210145867U CN 201920752444 U CN201920752444 U CN 201920752444U CN 210145867 U CN210145867 U CN 210145867U
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Abstract
The utility model discloses a multi-roll mixer for coconut palm mattress, which comprises a mixer mounting shell with a feed inlet and a discharge outlet, wherein an electric control conveying curtain is arranged between the feed inlet and the discharge outlet, a first-stage mixing roller set, a second-stage mixing roller set and a third-stage mixing roller set which are arranged in parallel at left and right intervals are respectively arranged in the mixer mounting shell, the first-stage mixing roller set is close to the feed inlet, and the third-stage mixing roller set is close to the discharge outlet; each mixing roller group comprises at least two mixing rollers which are arranged in parallel up and down, and each mixing roller is arranged on a mixer mounting shell through a rotating shaft and is simultaneously in transmission connection with a transmission device driven by a motor; each mixing roller is fixedly sleeved with a stirring wheel, and a plurality of stirring blades are uniformly distributed on the periphery of the stirring wheel; the utility model discloses an unique structural design realizes the homogeneous mixing effect to the coconut palm raw materials, and the follow-up smooth opening of being convenient for, moreover the utility model discloses a structure more does benefit to the compounding efficiency of coconut palm.
Description
Technical Field
The utility model belongs to non-woven materials product manufacturing field, concretely relates to a multiroll blendor for coconut palm mattress.
Background
The coconut fiber mattress is a product which is made by taking coconut fibers with brown coconut shells positioned at the outer layers as raw materials and through a series of non-woven processes. The coconut palm mattress has the advantages of being warm in winter and cool in summer, breathable, long in service life, environment-friendly and the like, so that the coconut palm mattress is widely applied to the market of mattresses.
In the existing non-woven process for manufacturing the coconut palm mattress, a coconut palm mixer is coconut palm mixing process equipment which is carried out before the formal opening process of coconut palm is carried out. And the coconut palm mixer also directly determines the key factor of whether the subsequent good opening process can be realized or not for the mixing effect of the coconut palm. However, in the conventional coconut palm mixer, a single mixing roller with a plurality of mixing blade teeth is usually arranged in the mixing container to mix and mix the coconut palm, but the applicant has found that under the stirring action of the conventional mixing blade teeth, part of the coconut palm material is crushed, part of the coconut palm material is kept as it is, the mixing is not uniform, and the time consumption for completing the mixing process is long.
Therefore, the inventor of the application determines to research and develop the problems of the prior coconut palm mattress mixer based on years of development experience, mastered theoretical knowledge and the understanding of the characteristics of coconut palm mattress products in the field of non-woven material manufacturing equipment, and provides the mixer which has an innovative structure and is suitable for coconut palm mattresses.
Disclosure of Invention
In view of this, the utility model aims at providing a multiple roll blendor for coconut palm mattress through unique structural design, realizes the homogeneous mixing effect to the coconut palm raw materials, and the follow-up smooth opening of being convenient for moreover the utility model discloses a structure more does benefit to the compounding efficiency of coconut palm.
The utility model adopts the technical scheme as follows:
a multi-roller mixer for a coconut palm mattress comprises a mixer mounting shell with a feed inlet and a discharge outlet, wherein an electric control conveying curtain is arranged between the feed inlet and the discharge outlet, a first-stage mixing roller set, a second-stage mixing roller set and a third-stage mixing roller set are arranged inside the mixer mounting shell in parallel at a left-right interval, the first-stage mixing roller set is close to the feed inlet, and the third-stage mixing roller set is close to the discharge outlet; each mixing roller group comprises at least two mixing rollers which are arranged in parallel up and down, and each mixing roller is arranged on the mixer mounting shell through a rotating shaft and is simultaneously in transmission connection with a transmission device driven by a motor; each mixing roller is fixedly sleeved with a stirring wheel, and a plurality of stirring blades are uniformly distributed on the periphery of the stirring wheel.
Preferably, the stirring blade is in a rectangular shape, and the end part of the stirring blade is provided with a reinforcing folded edge.
Preferably, each mixing roller group comprises three mixing rollers which are arranged up and down in parallel.
Preferably, the stirring blade is fixedly connected to the periphery of the stirring wheel through a screw.
Preferably, the transmission device adopts a belt pulley type transmission.
Preferably, the number of the stirring blades on each stirring wheel is 4-8.
Preferably, the multi-roller mixer further comprises a fourth mixing roller group, and the third mixing roller group is located between the second mixing roller group and the fourth mixing roller group.
It is particularly desirable that the multi-roll mixer of the present invention can be used for mixing other nonwoven materials according to actual needs, and such applications are all within the scope of the present invention.
The utility model develops a multi-roller mixer with innovative structure according to the characteristic pertinence of coconut palm materials, avoids the technical problems existing in the prior art adopting a single-roller mixer, and is specifically provided with a first-stage mixing roller set, a second-stage mixing roller set and a third-stage mixing roller set which are arranged in parallel at intervals on the left and right, and simultaneously realizes the transfer of coconut palm raw materials through an electric control transfer curtain, the coconut palm fiber mixing device comprises a first-stage mixing roller set, a second-stage mixing roller set, an electric control conveying curtain, a third-stage mixing roller set, a first-stage mixing roller set, a second-stage mixing roller set, a third-stage mixing roller set and a third-stage mixing roller set, wherein the first-stage mixing roller set carries out first-stage preliminary mixing on initial coconut palm fiber raw materials, the coconut palm fibers which finish the first-stage preliminary mixing are automatically conveyed to the second-stage mixing roller set through the electric control conveying curtain for second-stage intermediate mixing, the coconut palm fibers which finish the; therefore, the utility model discloses an at least tertiary multistage mixing roller group carries out the compounding to the coconut palm, and the compounding roller group at all levels obtains being different compounding states at all levels to same coconut palm raw materials, and the division work cooperation at all levels finally can effectively ensure the even mixing effect to the coconut palm raw materials, is convenient for follow-up smooth opening, simultaneously the utility model discloses carry out the conveying of coconut palm compounding when carrying out the compounding operation, more do benefit to the compounding efficiency of coconut palm, effectively avoided prior art to adopt single mixing roller to carry out the compounding and the problem that the compounding is inhomogeneous and the compounding time is long that the compounding leads to;
on the basis of the multi-stage material mixing roller set, the utility model discloses further preferably provide to more efficient single-stage material mixing roller set, this high-efficient single-stage material mixing roller set includes at least two material mixing rollers that are parallel arrangement from top to bottom, and simultaneously importantly, the stirring wheel on every two adjacent material mixing rollers is respectively in the shape arrangement of misplacing from side to side, and the stirring leaf on the stirring wheel corresponding to the shape arrangement of misplacing from side to side is respectively in the shape arrangement of misplacing from top to bottom; the mixing roller with the stirring tool with the staggered structure has a mixing and stirring effect on coconut palm raw materials at a complete angle, so that dead corners of mixing are avoided as much as possible, and meanwhile, the staggered distribution structure also obviously reduces the installation volume occupied by the utility model;
the utility model discloses on the basis of more than multistage compounding roller set, to having the multiroll compounding structure and probably having the compounding raw materials and can getting into the installation bearing that is located both ends and lead to the bearing to break down, finally make the maintenance cost of multiroll compounding structure high, the utility model discloses further preferably propose setting up wooden anti-winding disk between locating compounding roller tip and blendor installation casing, this wooden anti-winding disk structure can effectively avoid the coconut palm raw materials in the compounding region to get into the bearing that is located the rotation axis both ends and lead to the condition of bearing damage to take place, and simple structure, light in weight, with low costs and not fragile, can show the reduction the utility model discloses a maintenance cost.
Drawings
Fig. 1 is a schematic front assembly structure diagram of a multi-roller mixer 100 for coconut palm fiber mattress according to an embodiment of the present invention;
fig. 2 is a schematic side assembly view of a multi-roll mixer 100 for coconut palm fiber mattress according to an embodiment of the present invention;
fig. 3 is a schematic view of an installation structure of a single mixing roller 210 according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a lower stirring wheel 240 according to an embodiment of the present invention;
fig. 5 is a schematic view of an assembly structure of a high-efficiency single-stage mixing roller set 200 according to an embodiment of the present invention;
FIG. 6 is a schematic front view of a wooden anti-wind disk according to an embodiment of the present invention;
fig. 7 is a schematic side view of the wood anti-winding plate according to the embodiment of the present invention.
Detailed Description
The embodiment of the utility model discloses a multi-roll mixer for coconut palm mattress, the multi-roll mixer includes the mixer installation casing that has feed inlet and discharge gate, is equipped with automatically controlled conveying curtain between feed inlet and the discharge gate, and the inside first order compounding roller set, second order compounding roller set and the third order compounding roller set that are equipped with the interval parallel arrangement about respectively of mixer installation casing, and first order compounding roller set is close to the feed inlet, and the third order compounding roller set is close to the discharge gate; each mixing roller group comprises at least two mixing rollers which are arranged in parallel up and down, and each mixing roller is arranged on a mixer mounting shell through a rotating shaft and is simultaneously in transmission connection with a transmission device driven by a motor; each mixing roller is fixedly sleeved with a stirring wheel, and a plurality of stirring blades are uniformly distributed on the periphery of the stirring wheel.
The embodiment of the utility model develops a multi-roller mixer with innovative structure according to the characteristic pertinence of coconut palm materials, avoids the technical problems existing in the prior art adopting a single-roller mixer, and is specifically provided with a first-stage mixing roller set, a second-stage mixing roller set and a third-stage mixing roller set which are arranged in parallel at intervals on the left and right, and simultaneously realizes the transfer of coconut palm raw materials through an electric control transfer curtain, the coconut palm fiber mixing device comprises a first-stage mixing roller set, a second-stage mixing roller set, an electric control conveying curtain, a third-stage mixing roller set, a first-stage mixing roller set, a second-stage mixing roller set, a third-stage mixing roller set and a third-stage mixing roller set, wherein the first-stage mixing roller set carries out first-stage preliminary mixing on initial coconut palm fiber raw materials, the coconut palm fibers which finish the first-stage preliminary mixing are automatically conveyed to the second-stage mixing roller set through the electric control conveying curtain for second-stage intermediate mixing, the coconut palm fibers which finish the; therefore, the embodiment of the utility model provides an adopt at least tertiary multistage mixing roller group to carry out the compounding to the coconut palm, the compounding roller set at all levels obtains being different compounding states at all levels to same coconut palm raw materials, and the branch work cooperation at all levels finally can effectively ensure the homogeneous mixing effect to the coconut palm raw materials, and the follow-up of being convenient for is opened smoothly simultaneously the utility model discloses carry out the conveying of coconut palm compounding when carrying out the compounding operation, more do benefit to the compounding efficiency of coconut palm, effectively avoided prior art to adopt single mixing roller to carry out the inhomogeneous and long problem of compounding time of compounding that the compounding leads to.
In order to make the technical solutions in the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.
Referring to fig. 1 and 2, a multi-roller mixer 100 for coconut palm mattress comprises a mixer mounting shell 130 with a feed inlet 110 and a discharge outlet 120, an electrically controlled conveying curtain 140 is arranged between the feed inlet 110 and the discharge outlet 120, a first mixing roller set 150, a second mixing roller set 160 and a third mixing roller set 170 are respectively arranged inside the mixer mounting shell 130 at intervals in parallel, the first mixing roller set 150 is close to the feed inlet 110, and the third mixing roller set 170 is close to the discharge outlet 120;
preferably, in this embodiment, the first-stage mixing roller set 150, the second-stage mixing roller set 160 and the third-stage mixing roller set 170 all adopt a high-efficiency single-stage mixing roller set 200, the high-efficiency single-stage mixing roller set 200 includes at least two mixing rollers 210 arranged in parallel up and down, each mixing roller 210 is respectively sleeved on a rotating shaft 220, the rotating shaft 220 is in transmission connection with a transmission device (not shown) driven by a motor, and two ends of the rotating shaft 220 are respectively and relatively rotatably mounted on the mixer mounting housing 130 through bearings 230;
as further shown in fig. 3 and fig. 4, each mixing roller 210 is fixedly sleeved with a stirring wheel 240, a plurality of stirring blades 241 are uniformly distributed on the periphery of the stirring wheel 240, and a plurality of stirring blades 241 are uniformly distributed on the periphery of the stirring wheel 240; wherein, the stirring wheels 240 on each two adjacent mixing rollers 210 are respectively arranged in a left-right staggered shape, and the stirring blades 241 on the corresponding stirring wheels 240 arranged in a left-right staggered shape are respectively arranged in a vertical staggered shape;
preferably, in the present embodiment, the transmission device adopts a belt pulley type transmission, the specific structure may adopt the prior art, and the present embodiment does not particularly limit the same;
specifically, preferably, as further shown in fig. 2 and fig. 5, in the present embodiment, the high-efficiency single-stage mixing roller set 200 includes a first mixing roller 210a, a second mixing roller 210b and a third mixing roller 210c which are arranged in parallel up and down, in other embodiments of the present invention, 2 mixing rollers or 4 mixing rollers or more than 4 mixing rollers may be further provided, which may be specifically selected according to actual needs; wherein, the stirring wheel 240 on the second mixing roller 210b, the stirring wheel 240 on the first mixing roller 210a and the stirring wheel 240 on the third mixing roller 210c are respectively arranged in a left-right staggered shape, and the stirring blades 241 on the stirring wheel 240 arranged correspondingly in the left-right staggered shape are respectively arranged in a vertical staggered shape;
preferably, in the present embodiment, the stirring blade 241 has a rectangular shape, and the end thereof is provided with a reinforcing flange (not shown), which is beneficial to the stirring effect;
preferably, in the present embodiment, the stirring blade 241 is fixedly connected to the outer periphery of the stirring wheel 240 by a screw;
preferably, in the present embodiment, the number of the stirring blades 241 on each stirring wheel 240 is 4-8; particularly preferably, in the present embodiment, the number of the stirring blades 241 on each stirring wheel 240 is 6;
preferably, in other embodiments of the present invention, the multi-roller mixer 100 further includes a fourth mixing roller set, the third mixing roller set 170 is located between the second mixing roller set 160 and the fourth mixing roller set, and certainly, a fifth mixing roller set may be further added according to actual needs, and these sets the number of the specific mixing roller sets may be set according to actual needs, and these changes should fall within the protection scope of the claims of the present invention;
preferably, in the present embodiment, the multi-roller mixer 100 is further provided with a winding-proof structure, and further referring to fig. 6 and 7, wood winding-proof discs 300 are fixedly mounted on the mixer mounting housings 130 at both ends of the mixing roller 210, and the wood winding-proof discs 300 are located between the end of the mixing roller 210 and the mixer mounting housings 130; preferably, in the present embodiment, the wood anti-wrap disc 300 includes an upper semi-circular wood anti-wrap disc 310 and a lower semi-circular wood anti-wrap disc 320 fixedly installed on the mixer installation case 130, respectively, wherein the upper semi-circular wood anti-wrap disc 310 surrounds an upper surface of the end periphery of the corresponding mixing roller 210, and the lower semi-circular wood anti-wrap disc 320 surrounds a lower surface of the end periphery of the corresponding mixing roller 210.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. The multi-roller mixer for the coconut fiber mattress is characterized by comprising a mixer mounting shell with a feeding hole and a discharging hole, wherein an electric control conveying curtain is arranged between the feeding hole and the discharging hole, a first-stage mixing roller set, a second-stage mixing roller set and a third-stage mixing roller set are arranged inside the mixer mounting shell in parallel at intervals from left to right, the first-stage mixing roller set is close to the feeding hole, and the third-stage mixing roller set is close to the discharging hole; each mixing roller group comprises at least two mixing rollers which are arranged in parallel up and down, and each mixing roller is arranged on the mixer mounting shell through a rotating shaft and is simultaneously in transmission connection with a transmission device driven by a motor; each mixing roller is fixedly sleeved with a stirring wheel, and a plurality of stirring blades are uniformly distributed on the periphery of the stirring wheel.
2. The multi-roll mixer for coconut coir mattress according to claim 1 wherein said mixing blades are rectangular in shape and have reinforcing folds at their ends.
3. The multi-roll mixer for coconut coir mattresses according to claim 1, characterized in that each set of mixing rolls includes three mixing rolls arranged in parallel above each other.
4. The multi-roll mixer for coconut palm fiber mattress according to claim 1, wherein said mixing blades are fixedly connected to the outer circumference of said mixing wheel by means of screws.
5. The multi-roll blender for coconut coir mattresses of claim 1 wherein the drive means is pulley driven.
6. The multi-roll blender for coconut coir mattresses according to claim 1, characterized in that the number of blending blades on each blending wheel is 4-8.
7. The multi-roll blender for coconut coir mattresses of claim 1 further including a fourth set of blend rolls, said third set of blend rolls being located between said second and fourth sets of blend rolls.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920752444.9U CN210145867U (en) | 2019-05-24 | 2019-05-24 | Multi-roller mixer for coconut fiber mattress |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920752444.9U CN210145867U (en) | 2019-05-24 | 2019-05-24 | Multi-roller mixer for coconut fiber mattress |
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| Publication Number | Publication Date |
|---|---|
| CN210145867U true CN210145867U (en) | 2020-03-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920752444.9U Active CN210145867U (en) | 2019-05-24 | 2019-05-24 | Multi-roller mixer for coconut fiber mattress |
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| CN (1) | CN210145867U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3919164A1 (en) * | 2020-06-05 | 2021-12-08 | Vermeer Manufacturing Company | Mixing systems having disk assemblies and mixing method |
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2019
- 2019-05-24 CN CN201920752444.9U patent/CN210145867U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3919164A1 (en) * | 2020-06-05 | 2021-12-08 | Vermeer Manufacturing Company | Mixing systems having disk assemblies and mixing method |
| US11890782B2 (en) | 2020-06-05 | 2024-02-06 | Vermeer Manufacturing Company | Mixing systems having disk assemblies |
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