CN210145522U - Humic acid chelated fertilizer refining system with intelligent temperature control function - Google Patents

Humic acid chelated fertilizer refining system with intelligent temperature control function Download PDF

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Publication number
CN210145522U
CN210145522U CN201920695162.XU CN201920695162U CN210145522U CN 210145522 U CN210145522 U CN 210145522U CN 201920695162 U CN201920695162 U CN 201920695162U CN 210145522 U CN210145522 U CN 210145522U
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steam
temperature
humic acid
acid chelated
liquid level
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CN201920695162.XU
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Chinese (zh)
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郝振军
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Hubei Aojia Fertilizer Co Ltd
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Hubei Aojia Fertilizer Co Ltd
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Abstract

A humic acid chelated fertilizer refining system with intelligent temperature control relates to the field of fertilizer production and comprises a steam roller and an evaporation bin, wherein humic acid chelated fertilizer liquid is contained in the evaporation bin, the steam roller is positioned in the evaporation bin, the lowest end of the steam roller is immersed in the humic acid chelated fertilizer liquid, high-temperature steam is conveyed into the steam roller through a steam pipeline, and a control valve is arranged on the steam pipeline and close to the steam roller; the temperature control device, the integrated control end and the control valve are electrically connected in series, the temperature control device sends a temperature signal to the integrated control end, the integrated control end controls the opening or closing of the control valve according to the temperature control signal, the temperature control device with higher precision is arranged outside the evaporation bin, and the temperature of the outer wall of the steam drum is intelligently adjusted through the temperature control device.

Description

Humic acid chelated fertilizer refining system with intelligent temperature control function
Technical Field
The utility model relates to the production field of chemical fertilizer specifically is a humic acid chelate fertilizer system of refining with intelligence control by temperature change.
Background
In the prior art, for the extraction of humic acid chelated fertilizer, the method of evaporating water at high temperature is generally used to obtain humic acid chelated fertilizer powder, therefore, the method is especially important for controlling temperature in the production process, the general measurement method adopts a thermocouple mode, but the precision is low, the damage rate is high, moreover, the thermocouple is generally installed in the steam roller, accurate measurement cannot be realized for the outer wall of the steam roller directly contacting with humic acid chelated fertilizer liquid, field workers generally adopt a calculation method or an estimation method to obtain the outer wall temperature, great uncertainty exists, because the influence of low precision is caused, temperature regulation can be usually carried out only manually, namely the temperature is higher than a certain approximate value to alarm and inform the workers to carry out temperature regulation treatment, so as to maintain the constant temperature of the outer wall of the steam roller, and great harm is brought to the production of humic acid chelated fertilizer, moreover, human resources are wasted.
SUMMERY OF THE UTILITY MODEL
To the problem that exists among the prior art, the utility model provides a new technical scheme for adopt the thermocouple and lead to the temperature measurement inaccurate among the solution prior art, the technical problem of spoilage height and influence efficiency reaches intelligent control, and intelligent regulation uses manpower sparingly material resources's technological effect.
The utility model adopts the technical scheme as follows:
the utility model provides a humic acid chelate fertilizer system of refining with intelligence control by temperature change, including steam drum and evaporation storehouse, the splendid attire has humic acid chelate liquid in the evaporation storehouse, steam drum is located the evaporation storehouse, just during steam drum's the least significant end submerged humic acid chelate liquid steam drum lets in the interior high temperature steam that circulates of steam drum, steam drum rotation in the evaporation storehouse, humic acid chelate liquid is stained with the outer wall that attaches at steam drum, makes the moisture evaporation, refines powdered humic acid chelate fertilizer.
The high-temperature steam is conveyed into the steam drum through a steam pipeline, and a control valve is arranged on the steam pipeline and close to the steam drum.
The temperature control device is used for detecting the temperature change of the outer wall of the steam roller, the temperature control device, the integrated control end and the control valve are electrically connected in series, the temperature control device sends a temperature signal to the integrated control end, and the integrated control end controls the opening or closing of the control valve according to the temperature control signal.
And a flow monitoring device is also arranged between the control valve and the steam drum and used for monitoring the steam flow input in unit time, the flow monitoring device is in signal connection with the integrated control end, and the integrated control end controls the control valve to be opened or closed according to a flow signal sent by the flow monitoring device.
Furthermore, the three temperature control devices are arranged on the evaporation bin in a transverse array mode and are used for monitoring the temperatures of the two ends and the middle position of the steam drum respectively.
Furthermore, the temperature control device comprises a non-contact temperature measuring instrument and a support, the support is fixed at one end of the evaporation bin, the non-contact temperature measuring instrument is fixed on the support, and the non-contact temperature measuring instrument receives the temperature change of the outer wall of the steam roller and sends a temperature signal to the integrated control end.
Furthermore, the flow monitoring device is a steam vortex flowmeter which sends a flow signal to the integrated control end in real time according to the steam flow in the steam pipeline.
Furthermore, the humic acid chelating liquid level monitoring device further comprises a liquid level control device, wherein the liquid level control device is used for monitoring the liquid level change of the humic acid chelating liquid in the evaporation bin and sending a liquid level signal to the integrated control end according to the liquid level height change, and the integrated control end controls the opening or closing of the control valve after receiving the liquid level signal and the temperature signal.
Furthermore, a scraping plate is further arranged on the outer side face of the steam roller and is tangent to the outer side face of the steam roller, the scraping plate is used for scraping the dehydrated humic acid chelated fertilizer powder on the steam roller, a conveying belt is arranged below the scraping plate, and the humic acid chelated fertilizer powder drops onto the conveying belt along the scraping plate after being scraped by the scraping plate.
Has the advantages that:
through adopting to set up the higher temperature control device of precision outside the evaporation storehouse to realize the intelligent regulation to steam cylinder outer wall temperature through this temperature control device, make the temperature of show more true, the laminating is actual, has saved a large amount of manpower and materials, moreover, through cooperateing with liquid level controlling means, realizes the intelligent regulation of liquid level, thereby has guaranteed the fertile high-efficient output of humic acid chelate and the assurance of quality.
Drawings
FIG. 1 is a schematic plan view of humic acid chelated fertilizer refining.
Fig. 2 is a layout diagram of humic acid chelated fertilizer equipment.
Fig. 3 is a control schematic diagram for performing the liquid level adjustment.
Fig. 4 is a layout diagram of the liquid level control device on the evaporation bin.
Fig. 5 is a control schematic diagram for performing temperature control.
Fig. 6 is a layout view of the temperature control device.
Fig. 7 is a schematic diagram of the integrated control.
Wherein: the system comprises an evaporation bin 1, a steam roller 2, a pump 3, a liquid level control device 4, an integrated control end 5, a temperature control device 6, a flow monitoring device 7, an infrared sensor 41, a light beam reflection panel 42, a fixed plate 43, a floating plate 44, a floating ball 45, a control valve 61, a non-contact temperature measuring instrument 62, a support 63, humic acid chelated fertilizer liquid 100, a support ladder 101, a cloak 102, a scraper 103 and a conveyor belt 104.
Detailed Description
For a better understanding of the technical solutions of the present technology, the present technology is described in detail below with reference to the accompanying drawings, and the description of the present technology is only exemplary and explanatory, and should not be construed as limiting the scope of the present technology in any way.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
It should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings or orientations or positional relationships that are conventionally placed when the products of the art are used, and are used only for convenience in describing the technology and simplifying the description, but do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the technology. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present technology, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present technology can be understood in a specific case to those of ordinary skill in the art.
In the production process of the humic acid chelated fertilizer, drying and refining treatment is required because the potassium humate chelated fertilizer product is extracted from the precipitated potassium humate chelated fertilizer liquid, potassium humate chelated fertilizer powder is extracted by evaporating the potassium humate chelated fertilizer liquid, and then weighing and bagging operation are carried out.
Referring to fig. 1 and 2, a humic acid potassium chelated fertilizer is generally extracted by a drying and evaporation mode, and specifically, the humic acid potassium chelated fertilizer comprises an evaporation bin 1, wherein the evaporation bin 1 is funnel-shaped, a humic acid chelated fertilizer liquid 100 is pumped into the evaporation bin 1 from a sedimentation tank (not shown) through a pump 3, a steam roller 2 used for evaporating the moisture of the humic acid chelated fertilizer liquid 100 is arranged on the evaporation bin 1, supporting ladders 101 are arranged at two ends of the evaporation bin 1, the steam roller 2 is rotatably mounted on the supporting ladders 101, the lowest end of the steam roller 2 is immersed in the humic acid chelated fertilizer liquid 100, a canopy 102 is arranged above the steam roller 2, and the canopy 102 is fixed on the evaporation bin 1 through a fixing rod.
Circulating high-temperature steam is introduced into the steam roller 2 and circulates in the steam roller 2, so that the steam roller 2 is rapidly heated, and the heated steam roller 2 is used for extracting humic acid chelated fertilizer powder.
It should be noted here that, the steam drum 2 mentioned herein, and certainly means that only high temperature steam can be let in, the steam drum 2 should be understood as a drum that utilizes high temperature to evaporate the moisture of the humic acid chelated fertilizer liquid 100, and is not limited to only being suitable for high temperature steam, and in the actual use process, through letting in the circulating high temperature hot oil in the steam drum 2, the same technical effect as high temperature steam can also be achieved.
The steam roller 2 rotates in the evaporation bin 1 after the temperature is raised, the humic acid chelated fertilizer liquid 100 can be continuously attached to the outer wall of the steam roller 2, the moisture of the humic acid chelated fertilizer liquid 100 is evaporated under the action of high temperature, humic acid chelated fertilizer powder is left on the outer wall of the steam roller 2 along with the continuous rotation of the steam roller 2, the extracted humic acid chelated fertilizer powder is scraped by the scraper 103, and the collection is completed.
The scraper blade 103 is tangent with the outer side surface of the steam roller 2, and after the dehydrated humic acid chelated fertilizer powder on the steam roller 2 is scraped, the powder falls onto a conveying belt 104 below the scraper blade 103 and is conveyed to a packaging position for weighing and packaging.
In order to ensure that the extracted humic acid chelated fertilizer is more standardized and efficient, equipment for producing the humic acid chelated fertilizer needs to be further improved, so that the equipment is more intelligent and more accurate, and manual operation is reduced, so that the aims of saving working time and improving production efficiency are fulfilled.
Through set up liquid level controlling means 4 on evaporation storehouse 1, control the liquid level height scope of humic acid chelate fertilizer liquid 100 in evaporation storehouse 1, it is specific, liquid level controlling means 4 is according to the liquid level height change of humic acid chelate fertilizer liquid 100, controls the flow that humic acid chelate fertilizer liquid 100 flows into evaporation storehouse 1, keeps steam cylinder 2 to sink into in the humic acid chelate fertilizer liquid 100 volume and is in the default.
This is because humic acid chelate fertilizer liquid 100 is refined under steam cylinder 2's high temperature, and the liquid level height can be constantly descend, consequently needs pump machine 3 can be intelligent to carry out the liquid feeding or stop the liquid feeding operation in evaporating storehouse 1, makes humic acid chelate fertilizer liquid 100's liquid level keep between the predetermined water flat line, makes steam cylinder 2 sink into in humic acid chelate fertilizer liquid 100 volume suitable, just so can guarantee the high-efficient production of humic acid chelate fertilizer.
To make the operation that pump machine 3 can be intelligent, need set up integrated control end 5, liquid level control device 4 monitors the liquid level signal, transmits for integrated control end 5, and integrated control end 5 control pump machine 3's start-up or stop to reach the purpose of intelligent control pump machine 3.
Referring to fig. 3, specifically, the liquid level control device 4 and the integrated control end 5 are electrically connected in series with the pump 3, the liquid level control device 4 sends a liquid level signal to the integrated control end 5, and the integrated control end 5 sends a control instruction to the pump according to the liquid level signal, so as to start or stop the pump 3.
Because humic acid chelate fertilizer liquid 100 has certain destructiveness, adopt common liquid level sensor on the market can lead to the fact serious injury to it, its metal casing of acid corrosion, consequently, the utility model discloses utilize non-contact laser infrared's principle to come the change of perception liquid level.
Referring to fig. 4, specifically, the liquid level control device 4 includes an infrared sensor 41, a light beam reflection panel 42, a fixed plate 43 and a floating plate 44, the fixed plate 43 is divided into two parts, namely a first fixed plate and a second fixed plate, the first fixed plate is installed at one end of the evaporation bin 1, the infrared sensor 41 is fixedly installed on the first fixed plate, the second fixed plate is installed at the other end of the evaporation bin 1, the floating plate 44 is movably installed with the second fixed plate, the light beam reflection panel 42 is fixed on the floating plate 44, a floating ball 45 is further arranged at the bottom end of the floating plate 44, and the floating ball 45 floats on the humic acid chelated fertilizer solution 100.
The working principle is that the humic acid chelated fertilizer liquid 100 rises or falls, the floating plate 44 vertically slides up and down in the second fixing plate under the action of the buoy ball 45, the light beam reflection panel 42 also moves up and down, and the infrared sensor 41 is matched with the light beam reflection panel 42 fixed on the floating plate 44 to sense the liquid level height change of the humic acid chelated fertilizer liquid.
For example, when the liquid level rises, the light beam reflection panel 42 also moves upwards, and the light beam emitted by the infrared sensor 41 is reflected back to the infrared sensor 41 through the light beam reflection panel 42, so as to obtain a liquid level rise signal; when the liquid level drops, the light beam reflection panel 42 moves downwards, and the light beam emitted by the infrared sensor 41 cannot be reflected, so that a liquid level drop signal is obtained.
Preferably: the infrared sensors 41 are one or more, the infrared sensors 41 are distributed on the first fixing plate in a vertical array mode, and the liquid level is divided into a high-warning liquid level, a normal liquid level and a low-warning liquid level by the infrared sensors 41.
Through setting up a plurality of infrared sensor 41, the utility model discloses be provided with four, can the liquid level height of the humic acid chelated fertilizer liquid 100 of effectual control, not only avoided the liquid level height to cross low the waste that causes the humic acid chelated fertilizer output rate to cross low and the steam energy, still avoided because the liquid level is too high, cause not thorough to humic acid chelated fertilizer liquid 100 drying, make the humic acid chelated fertilizer powder quality that refines unstable, the condition that is not conform to the requirement appears.
Specifically, the four infrared sensors 41 correspond to four different liquid level levels, when the liquid level is measured to be at the first liquid level, the first infrared sensor sends a liquid level signal to the integrated control terminal 5, and the integrated control terminal 5 controls the pump 3 to operate at a first power; when the liquid level is measured to be at a second liquid level lower than the first liquid level, the second infrared sensor sends a liquid level signal to the integrated control end 5, and the integrated control end 5 controls the pump machine 3 to operate at a second power slightly higher than the first power; when the liquid level is measured to be at a third liquid level lower than the second liquid level, the third infrared sensor sends a liquid level signal to the integrated control end 5, and the integrated control end 5 controls the pump 3 to operate at a third power slightly higher than the second power; when the liquid level is measured to be at a fourth liquid level lower than the third liquid level, the fourth infrared sensor sends a liquid level signal to the integrated control end 5, and the integrated control end 5 controls the pump 3 to operate at a fourth power higher than the third power.
The first liquid level belongs to a high-warning liquid level, the second liquid level and the third liquid level belong to a normal liquid level, and the fourth liquid level belongs to a low-warning liquid level.
Through the setting of the liquid level differentiation and the control of the pump machine 3 by the infrared sensors 41, the constancy of the liquid level of the humic acid chelated fertilizer liquid 100 can be quickly realized, and the output rate of the humic acid chelated fertilizer is improved.
Through specific operation discovery, through setting up liquid level control device 4, saved the time that the manual work looked over evaporation bin 1, make the operating personnel focus on weighing and packing humic acid chelate fertilizer altogether, improved the humic acid chelate fertilizer output about 10-15%.
The extraction of the humic acid chelated fertilizer not only needs to ensure that the liquid level is in a normal range, but also the temperature of the steam roller 2 is an important factor influencing the quality of the humic acid chelated fertilizer.
In order to enable the produced humic acid chelated fertilizer to meet the quality requirement and keep the evaporation temperature at the preset temperature, in the prior art, the temperature of the steam roller 2 is often monitored by a temperature control mode provided with a thermocouple, so that the traditional mode can only monitor the temperature of input high-temperature steam or hot oil, the outer wall of the steam roller 2 is in contact with the liquid level of the humic acid chelated fertilizer liquid 100, a certain temperature difference exists between the outer wall and the inner wall of the steam roller 2 in the actual production, the constant temperature of the outer wall of the steam roller 2 needs to be known, the constant temperature of the outer wall of the steam roller 2 can be obtained only by calculating or estimating after the temperature of the thermocouple is read, and therefore, the temperature of the outer wall of the steam roller 2 cannot be obtained in time by the temperature control mode of the thermocouple, and the timeliness, effectiveness and accuracy of the temperature of the outer wall of the steam roller 2 cannot be ensured, also, the steam drum 2 is rotated, and the rotating steam drum 2 seriously affects the life span of the thermocouple.
Therefore, the utility model discloses a non-contact temperature control device 6 measures the outer wall temperature of steam drum 2.
The high temperature steam is delivered into the steam drum 2 through a steam pipe, and a control valve 61 is disposed on the steam pipe at a position close to the steam drum 2, and the control valve 61 is used for controlling the delivery of the high temperature steam to the steam drum 2.
Referring to fig. 5 and 6, a temperature control device 6 is disposed at one end of the evaporation bin 1, the temperature control device 6 is used for detecting temperature change of the outer wall of the steam drum 2, the temperature control device 6, the integrated control end 5 and the control valve 61 are electrically connected in series, the temperature control device 6 sends a temperature signal to the integrated control end 5, and the integrated control end 5 controls the control valve 61 to be opened or closed according to the temperature control signal.
Through such mode of setting, not only can the effectual timely temperature that reads 2 outer wall temperatures of steam drum, can also control the high-temperature steam in the steam drum 2, realize the purpose of temperature regulation and control.
For example, when the temperature control device 6 monitors that the temperature of the steam drum 2 is lower than a certain temperature, a temperature signal is sent to the integrated control end 5, the integrated control end 5 sends a command signal to control the control valve 61 to open, and high-temperature steam is conveyed into the steam drum 2; if the temperature control device 6 monitors that the temperature of the steam drum 2 is higher than a certain temperature, for example, higher than a dangerous critical temperature, a temperature signal is sent to the integrated control terminal 5, and the integrated control terminal 5 sends a command signal to control the control valve 61 to close, so as to stop delivering high-temperature steam into the steam drum 2.
When the humic acid chelated fertilizer is refined, the temperature is controlled very importantly, if the temperature is too high, the pressure in the steam roller 2 is too high, the whole equipment is in a high-pressure operation state, and huge potential safety hazards are generated to the personal safety of operators; if the temperature is too low, the humic acid chelated fertilizer liquid 100 cannot be effectively dried within the specified time, the moisture content of the humic acid chelated fertilizer powder collected by the scraper 103 is high, the basic standard quality requirement cannot be met, and the yield is seriously influenced.
In order to ensure that the monitored temperature is more real and reliable, the three temperature control devices 6 are arranged on the evaporation bin 1 in a transverse array mode, the temperatures of the two ends and the middle position of the steam drum 2 are respectively monitored, the three temperature control devices 6 respectively collect the temperatures of the corresponding positions on the evaporation bin 1, three temperature signals are respectively transmitted to the integrated control end 5, and the integrated control end 5 carries out comprehensive processing analysis calculation to obtain the actual temperature.
Preferably, the control valve 61 is a control valve with a plurality of valve ports, each valve port corresponds to each level of comprehensive temperature, that is, when the comprehensive temperature of the cylinder wall reaches a certain set value, the corresponding valve port is opened to control the inflow of high-temperature steam, so as to achieve the effect of controlling the temperature.
Specifically, the utility model sets the comprehensive temperature of three levels, the corresponding control valve 61 adopts a control valve with three valve ports, when the measured comprehensive temperature is lower than the first temperature, the integrated control end 5 controls the first valve port of the control valve 61 to be opened, so that the high-temperature steam is input into the steam roller 2 at a first flow rate; when the measured temperature is at a second temperature lower than the first temperature, the integrated control end 5 controls the first valve port of the control valve 61 to close and controls the second valve port to open, so that the high-temperature steam is input into the steam drum 2 at a second flow rate larger than the first flow rate; similarly, when the measured temperature is at a third temperature lower than the second temperature, the integrated control terminal 5 controls the second valve gate of the control valve 61 to close and controls the third valve gate to open, so that the high-temperature steam is introduced into the steam drum 2 at a third flow rate greater than the second flow rate.
Control valve 61 is controlled through temperature control device 6, realizes differentiation accuse temperature to further improve heating efficiency, save time, through intelligent control temperature, its heating efficiency improves about 10% at least.
Preferably: temperature control unit 6 is including non-contact temperature measuring instrument 62 and support 63, the one end at evaporation storehouse 1 is fixed to support 63, non-contact temperature measuring instrument 62 is fixed at support 63, non-contact temperature measuring instrument 62 receives the temperature variation of 2 outer walls of steam drum, sends temperature signal and gives integrated control end 5, non-contact temperature measuring instrument 62 utilizes thermoelectric type or photoelectric type as detecting element, preferred, the utility model discloses an advantage such as photoelectric type non-contact temperature measuring instrument, both infrared temperature sensor, infrared temperature sensor contactless tested object when the temperature measurement has response time end, long service life.
Even infrared temperature sensor appears damaging the condition after long-time use, also can directly change under the condition that does not stop steam drum 2 pivoted, convenient operation is simple, and the tradition utilizes the mounting means of thermocouple, and the thermocouple damages the back and need shut down the change, and under the comparison, infrared temperature sensor's convenience more, swift.
A flow monitoring device 7 is also arranged on the steam pipeline.
Preferably, the flow monitoring device 7 is a steam vortex flowmeter, the steam vortex flowmeter is arranged between the control valve 61 and the steam roller 2 and used for monitoring the steam flow input in unit time and ensuring the effective input of the high-temperature steam flow, the steam vortex flowmeter timely detects the steam flow data according to the opening or closing of different valve ports on the control valve 61 and timely feeds back the collected flow signals to the integrated control end 5 according to the steam flow in the steam pipeline, and the integrated control end 5 controls the opening or closing of the control valve 61 according to the flow signals sent by the flow monitoring device 7, so that double-layer control and comprehensive protection are realized.
Preferably, the evaporation bin 1 is provided with the temperature control device 6 and the liquid level control device 4, and the technical effects of realizing bidirectional control and mutual restriction can be further achieved, so that the output efficiency of the humic acid chelated fertilizer is further ensured, the stable production of the humic acid chelated fertilizer is further promoted, and the time is saved.
Referring to fig. 7, for example: when the liquid level of the monitoring liquid level is low and the outer wall temperature of the steam roller 2 is low, the integrated control end 5 controls the pump machine 3 and the control valve 61 to be simultaneously opened, according to the actual conditions of the running power and the liquid level height of the pump machine 3, a proper valve port in the control valve 61 is intelligently selected to be opened, so that the inflow of high-temperature steam and the liquid level height are matched and in the optimal state, and the output rate of the humic acid chelated fertilizer is synchronously and gradually increased while the output quality standard of the humic acid chelated fertilizer is not influenced.
When the liquid level of monitoring liquid level is low, when the outer wall temperature of steam drum 2 is high, integrated control end 5 control pump machine 3 and control valve 61 start simultaneously and adjust, avoid the too high effective cooling that can't obtain the liquid level of pressure in steam drum 2, cause the incident, integrated control end 5 control pump machine 3 can increase operating power, and open the valve mouth of little flow in the control valve 61, reach the invariant of temperature and liquid level with this, when liquid level height and steam drum 2's outer wall temperature all reached the preset temperature of safe value, integrated control end 5 control pump machine 3 ran with the power that suits, also can select corresponding valve mouth to awaken flow control.
Similarly, when liquid level height, steam drum outer wall temperature were low, when liquid level height, steam drum outer wall temperature were high, can both carry out corresponding regulation through integrated control end 5 to pump machine 3 and control valve 61, make liquid level height and 2 outer wall temperatures of steam drum can both keep in a suitable optimal point, guarantee humic acid chelate fertile normal output.
Through the comprehensive utilization to temperature control device 6 and liquid level control device 4, further intelligent and the convenience of production facility that have improved have not only reduced personnel's intensity of labour, have still avoided the uncontrollable factor that the manual operation appears, utilize the comprehensive cooperation of temperature control device 6, liquid level control device 4 and integrated control end 5, make the output of humic acid chelate fertilizer keep at high efficiency, high quality, also further improvement the economic benefits of mill.
It should be noted that there are no specific structures in the above description, and it will be apparent to those skilled in the art that various modifications, decorations, or changes can be made without departing from the technical principles of the present invention; such modifications, variations, or combinations, or applying the concepts and solutions of the technology directly to other applications without further modifications, are intended to be within the scope of the present technology.

Claims (6)

1. The humic acid chelated fertilizer refining system with the intelligent temperature control function is characterized by comprising a steam roller (2) and an evaporation bin (1), wherein humic acid chelated fertilizer liquid (100) is contained in the evaporation bin (1), the steam roller (2) is positioned in the evaporation bin (1), the lowest end of the steam roller (2) is immersed in the humic acid chelated fertilizer liquid (100), circulating high-temperature steam is introduced into the steam roller (2), the steam roller (2) rotates in the evaporation bin (1), the humic acid chelated fertilizer liquid (100) is attached to the outer wall of the steam roller (2), water is evaporated, and powdery humic acid chelated fertilizer is extracted;
the high-temperature steam is conveyed into the steam drum (2) through a steam pipeline, and a control valve (61) is arranged on the steam pipeline and close to the steam drum (2);
the temperature control device (6) is arranged at one end of the evaporation bin (1), the temperature control device (6) is used for detecting the temperature change of the outer wall of the steam roller (2), the temperature control device (6), the integrated control end (5) and the control valve (61) are electrically connected in series, the temperature control device (6) sends a temperature signal to the integrated control end (5), and the integrated control end (5) controls the opening or closing of the control valve (61) according to the temperature control signal;
a flow monitoring device (7) is further arranged between the control valve (61) and the steam drum (2) and used for monitoring the steam flow input in unit time, the flow monitoring device (7) is in signal connection with the integrated control end (5), and the integrated control end (5) controls the control valve (61) to be opened or closed according to a flow signal sent by the flow monitoring device (7).
2. The humic acid chelated fertilizer refining system with intelligent temperature control as claimed in claim 1, wherein there are three temperature control devices (6), and the three temperature control devices (6) are arranged in a transverse array on the evaporation bin (1) to monitor the temperatures at the two ends and the middle position of the steam drum (2) respectively.
3. The humic acid chelated fertilizer refining system with intelligent temperature control as claimed in claim 1, wherein the temperature control device (6) comprises a non-contact temperature measuring instrument (62) and a bracket (63), the bracket (63) is fixed at one end of the evaporation bin (1), the non-contact temperature measuring instrument (62) is fixed on the bracket (63), and the non-contact temperature measuring instrument (62) receives the temperature change of the outer wall of the steam drum (2) and sends a temperature signal to the integrated control end (5).
4. The humic acid chelated fertilizer refining system with intelligent temperature control as claimed in claim 1, wherein the flow monitoring device (7) is a steam vortex shedding flowmeter, and the steam vortex shedding flowmeter sends a flow signal to the integrated control end (5) in real time according to the steam flow in the steam pipeline.
5. The humic acid chelated fertilizer refining system with intelligent temperature control as claimed in claim 1, further comprising a liquid level control device (4), wherein the liquid level control device (4) is used for monitoring the liquid level height change of the humic acid chelated fertilizer liquid (100) in the evaporation bin (1), and sending a liquid level signal to the integrated control end (5) according to the liquid level height change, and after receiving the liquid level signal and the temperature signal, the integrated control end (5) controls the opening or closing of the control valve (61).
6. The humic acid chelated fertilizer extraction system with intelligent temperature control as claimed in claim 1, wherein a scraper (103) is further disposed on the outer side surface of the steam drum (2), the scraper (103) is tangent to the outer side surface of the steam drum (2), the scraper (103) is used for scraping the dehydrated humic acid chelated fertilizer powder on the steam drum (2), a conveyor belt (104) is disposed below the scraper (103), and the humic acid chelated fertilizer powder falls onto the conveyor belt (104) along the scraper (103) after being scraped by the scraper (103).
CN201920695162.XU 2019-05-16 2019-05-16 Humic acid chelated fertilizer refining system with intelligent temperature control function Expired - Fee Related CN210145522U (en)

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