CN210140829U - Intelligent grouting equipment - Google Patents
Intelligent grouting equipment Download PDFInfo
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- CN210140829U CN210140829U CN201920547256.2U CN201920547256U CN210140829U CN 210140829 U CN210140829 U CN 210140829U CN 201920547256 U CN201920547256 U CN 201920547256U CN 210140829 U CN210140829 U CN 210140829U
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Abstract
The embodiment of the application relates to the technical field of civil construction, in particular to intelligent grouting equipment. The intelligent grouting equipment comprises a mobile trolley, a pulping machine, a grouting machine and a control device; the mobile trolley comprises a trolley body; the pulping machine is detachably arranged on the mobile trolley and used for preparing cement paste; the grouting machine is detachably arranged on the movable trolley, and a grout inlet of the grouting machine is communicated with a grout outlet of the grouting machine and used for conveying grout prepared by the grouting machine; the control device is used for controlling the operation of the pulping machine and the press. This intelligence mud jacking equipment can solve current mud jacking equipment and settle and deposit in disorder, dispersion, needs artificial control, and the grout quality can't be guaranteed because of easily receiving the influence of artificial factor, environment to the mud jacking machine removes the problem of difficulty when pile foundation distance is far away.
Description
Technical Field
The application relates to the technical field of civil construction, in particular to intelligent grouting equipment.
Background
With the development of infrastructure, post grouting technology is gradually popularized and is developed vigorously in the fields of buildings, traffic construction and the like. However, the traditional grouting machine and the grouting machine which are adopted at present are respectively and independently arranged, and need to be respectively controlled and installed in the using process, so that the placement and the storage are messy and scattered, manual control is needed, the grouting quality cannot be guaranteed due to the influence of human factors and the environment, and the grouting machine is difficult to move when the pile foundation distance is far away.
Disclosure of Invention
The embodiment of the application provides an intelligence mud jacking equipment, and this intelligence mud jacking equipment is integrated on the mobile trolley has pulping machine, pulping machine and controlling means, can solve current mud jacking equipment arrangement and deposit in disorder, dispersion, needs artificial control, and the grout quality can't be guaranteed because of easily receiving the influence of artificial factor, environment to the problem that the pulping machine removed the difficulty when pile foundation distance was far away.
According to a first aspect of embodiments of the present application, there is provided an intelligent mud jacking device, comprising:
a mobile trolley including a trolley body;
the pulping machine is detachably arranged on the movable trolley and used for preparing cement paste;
the grouting machine is detachably mounted on the movable trolley, and a grout inlet of the grouting machine is communicated with a grout outlet of the grouting machine and used for conveying cement grout prepared by the grouting machine;
and the control device is arranged on the movable trolley and is used for controlling the pulping machine and the pulping machine to work.
Preferably, the grouting machine is provided with a detection unit in signal connection with the control device, and the detection unit is used for detecting the flow speed, flow and pressure of the cement slurry and transmitting the detected flow speed signal, flow signal and pressure signal to the control device.
Preferably, the detection unit includes a flow rate sensor, a flow sensor, and a pressure sensor.
Preferably, the control device includes an input unit for inputting control information.
Preferably, the control information includes a water cement ratio, a cement usage amount, a cement slurry flow rate, a cement slurry pressure, and a cement slurry usage amount.
Preferably, the input unit is a touch screen and/or a keyboard.
Preferably, the pulper is provided with a weighing sensor and a control valve, and the weighing sensor and the control valve are in signal connection with the control device;
the weighing sensor is used for controlling the quality of raw materials for preparing cement paste;
the control valve is used for controlling the on-off of a pipeline for conveying the raw materials;
and the control device controls the opening and closing of the control valve according to the received control information.
Preferably, the control valve is a solenoid valve, an electric valve, a pneumatic valve or a hydraulic valve.
Preferably, the pulping machine further comprises a pulp storage container detachably mounted on the movable trolley, and the pulp storage container is communicated with the discharge port of the pulping machine and the pulp inlet of the pulping machine.
Preferably, the slurry storage container is provided with a slurry return pipe for recovering the slurry.
Preferably, the mobile trolley further comprises a driving device mounted on the trolley body, and the driving device is used for generating driving force and driving the trolley body to move.
According to a second aspect of the embodiments of the present application, there is provided a pile foundation construction method for grouting by using the intelligent grouting device in any one of the above technical solutions, including the following steps:
communicating a pulp outlet of a pulp pressing machine of the intelligent pulp pressing equipment with an inlet of a pulp pressing pipe;
pulping by using a pulping machine of the intelligent grouting equipment to form cement paste;
and (3) adopting the grouting machine to convey the cement paste prepared by the grouting machine to the grouting pipe, and grouting the pile end and/or the pile side.
Preferably, before the pulp outlet of the pulp press of the intelligent pulping apparatus is communicated with the inlet of the pulping pipe, the intelligent pulping apparatus further comprises:
drilling;
arranging a reinforcement cage and a mud jacking pipe in the drilled hole;
cleaning holes;
and setting the water-cement ratio of the pulping machine.
The embodiment of the application provides an intelligent mud jacking equipment and pile foundation construction method, this intelligent mud jacking equipment is with the pulping machine, pulping machine and controlling means are integrated on the mobile trolley, and carry out intelligent work according to setting for the procedure through controlling means control pulping machine and pulping machine, can transport the required place of construction with pulping machine and pulping machine through the mobile trolley, and not only it is convenient to remove, and each equipment is integrated integrative, can solve present mud jacking equipment arrangement and deposit in disorder, the dispersion, need artificial control, grout quality is because of easily receiving artificial factor, the influence of environment can't be guaranteed, and the problem of pulping machine removal difficulty when pile foundation distance is far away.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
fig. 1 is a schematic structural diagram of an intelligent grouting device provided in an embodiment of the present application;
FIG. 2 is a schematic diagram of the intelligent grouting device provided in FIG. 1 in a grouting operation;
fig. 3 is a schematic structural diagram of another intelligent grouting device provided in an embodiment of the present application;
fig. 4 is a process flow chart of a pile foundation construction method according to an embodiment of the present application.
Reference numerals:
1-intelligent grouting equipment; 11-moving the trolley; 12-pulping machine; 13-a pulp press; 14-a control device; 15-a slurry storage container; 2, drilling; 3-a reinforcement cage; 4-grouting pipe.
Detailed Description
At the in-process that realizes this application, the inventor discovers that current mud jacking machine and slurrying machine independent setting respectively need control respectively and install in the use, lead to settling and deposit in disorder, dispersion, need artificial control, and grout quality can't be guaranteed because of easily receiving the influence of artificial factor, environment to the mud jacking machine removes the problem of difficulty when pile foundation distance is far away.
In view of the above problems, the embodiment of the application provides an intelligent grouting device and a pile foundation construction method, the intelligent grouting device integrates a grouting machine, a grouting machine and a control device on a mobile trolley, the control device controls the grouting machine and the grouting machine to intelligently work according to a set program, the grouting machine and the grouting machine can be conveyed to a place required by construction through the mobile trolley, the intelligent grouting device is convenient to move and integrated, the problems that the existing grouting device is arranged and stored in disorder and scattered and needs to be artificially controlled can be solved, grouting quality cannot be guaranteed due to the fact that the existing grouting device is easily affected by human factors and environments, and the grouting machine is difficult to move when the pile foundation distance is far are solved.
In order to make the technical solutions and advantages of the embodiments of the present application more apparent, the following further detailed description of the exemplary embodiments of the present application with reference to the accompanying drawings makes it clear that the described embodiments are only a part of the embodiments of the present application, and are not exhaustive of all embodiments. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
Example one
As shown in fig. 1, fig. 2 and fig. 3, the present embodiment provides an intelligent pulping apparatus 1, where the intelligent pulping apparatus 1 includes a mobile trolley 11, a pulper 12, a pulping machine 13 and a control device 14;
the mobile cart 11 includes a cart body; as shown in the structure of fig. 1, the mobile trolley 11 includes a trolley body, wheels are arranged at the bottom of the trolley body, and the mobile trolley 11 may further include a power system such as a driving device (not shown) mounted on the trolley body, and the power system such as the driving device is used for generating a driving force and driving the trolley body to move; the mobile trolley 11 can be driven by a power system arranged by itself to change its position, or can be dragged by external power sources such as a tractor to move the trolley body;
the pulping machine 12 is detachably mounted on the mobile trolley 11 and used for preparing cement paste; as shown in the structure of fig. 1, a pulper 12 is fixedly arranged on a vehicle body of a mobile trolley 11, the pulper 12 is provided with a feed port for adding raw materials such as water and cement, and the pulper 12 is further provided with a discharge port for outputting prepared cement paste;
the grouting machine 13 is detachably mounted on the movable trolley 11, and a grout inlet of the grouting machine 13 is communicated with a grout outlet of the grouting machine 12 and used for conveying cement grout prepared by the grouting machine 12; as shown in the structure of fig. 1 and 2, a grout inlet of the grouting machine 13 is communicated with a grout outlet of the grouting machine 12 so as to convey the grout prepared by the grouting machine 12 into the pile foundation;
the control device 14 is mounted on the mobile trolley 11 and is in signal connection with the pulper 12 and the pulper 13 for controlling the operation of the pulper 12 and the pulper 13. The control device 14 may be a PLC (programmable logic controller), a computer, or other device having an automatic execution function, and the control device 14 may be pre-stored with an execution program, and set working parameters such as a water cement ratio, a cement slurry flow rate, a cement slurry pressure, and a cement slurry usage amount, so as to realize intelligent control by controlling the control device 14 over the pulping machine 12 and the pulping machine 13, and to complete automatic pulping.
As shown in the structure of fig. 2, in the process of grouting by using the intelligent grouting device 1, the intelligent grouting device needs to be moved to the vicinity of the pile foundation by a driving device or an external power source of the mobile trolley 11, and an operator sets working parameters of the control device 14, prepares raw materials such as water and cement, and communicates a grout outlet of the grouting machine 13 with the grouting pipe 4 arranged in the pile foundation; the control device 14 executes a program, controls the raw materials to enter the pulping machine 12 according to a set proportion, the pulping machine 12 starts to work for pulping, prepared cement slurry can be directly supplied to the grouting machine 13, and the cement slurry is conveyed into the drill hole 2 through the grouting machine 13 and the grouting pipe 4, so that the pile foundation is completed.
This intelligence mud jacking equipment 1 is integrated on the mobile trolley 11 that can remove with pulper 12 and pulper 13, and carry out automated work according to setting for the procedure through controlling means 14 control pulper 12 and pulper 13, can transport the required place of construction with pulper 12 and pulper 13 through the removal of mobile trolley 11, have the convenient characteristics of removal, integrate pulper 12 and pulper 13 on mobile trolley 11, make pulper 12 and pulper 13 integrated as an organic whole, can solve present mud jacking equipment and settle and deposit in disorder, the dispersion, need artificial control, grouting quality can not be guaranteed because of easily receiving artificial factor, the influence of environment, and the difficult problem of pulper 13 removal when pile foundation distance is far away.
In order to realize the intelligent control of the grouting work, the grouting machine 13 is provided with a detection unit in signal connection with the control device 14, and the detection unit is used for detecting the flow speed, flow rate and pressure of the cement slurry and transmitting the detected flow speed signal, flow rate signal and pressure signal to the control device 14. The detection unit may include a flow rate sensor, a flow sensor, and a pressure sensor.
The intelligent grouting equipment 1 detects the flow speed, flow and pressure of cement slurry through the detection unit, transmits the detected flow speed signal, flow signal and pressure signal to the control device 14, and compares the detected flow speed signal, flow signal and pressure signal with the preset flow speed, flow and pressure through the control device 14 to control the grouting quality and grouting total amount of the grouting machine 13, improve the grouting quality and further enable the pile foundation to meet the design requirements.
In order to facilitate the control of the intelligent mud jacking device 1, the control arrangement 14 may comprise an input unit for inputting control information. The input unit may be a touch screen and/or a keyboard and/or control buttons. The control information may include water cement ratio, cement usage, cement slurry flow rate, cement slurry pressure, and cement slurry usage. Since the control device 14 comprises the input unit capable of inputting the control information, the control information can be input to the control device 14 through the input unit, the control parameters can be changed according to actual conditions, and flexible control and application of the intelligent grouting equipment 1 are realized.
In order to strictly control the quality of the cement slurry, the water-cement ratio of various raw materials entering the pulping machine 12 needs to be controlled, the pulping machine 12 is provided with a weighing sensor and a control valve, and the weighing sensor and the control valve are in signal connection with the control device 14; the weighing sensor is used for controlling the quality of raw materials for preparing cement paste; the control valve is used for controlling the on-off of a pipeline for conveying raw materials; the control valve may be a solenoid valve, an electric valve, a pneumatic valve or a hydraulic valve. The control device 14 controls the opening and closing of the control valve based on the received control information.
The weighing sensor that sets up on the pulping machine 12 can carry out accurate control to the quality of the raw and other materials that get into pulping machine 12, can control raw and other materials simultaneously through the control valve and get into the pulping machine from raw and other materials storage tank or raw and other materials pipeline, so that pulping machine 12 can prepare the grout that satisfies the demands through the quality of various raw and other materials of accurate control, and then improve the quality of pile foundation.
On the basis of the above various embodiments, as shown in fig. 3, the intelligent grouting device 1 may further include a pulp storage container 15 detachably mounted on the mobile trolley 11, wherein the pulp storage container 15 is communicated with both the discharge port of the pulper 12 and the pulp inlet of the pulper 13; the slurry storage container 15 may store the slurry prepared by the pulper 12, may store the slurry prepared by another pulper 12, or may store the slurry transported by another vehicle to perform a function of transferring and storing the slurry, and may supply the stored slurry to the pulper 13.
Because above-mentioned intelligent mud jacking equipment 1 can also be provided with the storage thick liquid container 15 that is used for storing the grout on mobile trolley 11, the grout of pulper 12 preparation can be stored through storing up thick liquid container 15, also can be when pulper 12 trouble or preparation ability unsatisfied requirement, prepare or transport the grout through other pulpers 12 of outside and store up in thick liquid container 15 through the vehicle, in order to satisfy the requirement of the quantity of pulper 13 to the grout, prevent to interrupt because of the grout supply is not enough, and then guarantee going on smoothly of grout work, be favorable to improving grouting quality.
The slurry storage container 15 can also be provided with a slurry return pipe for recovering cement slurry, and the slurry return pipe can be used for conveying the slurry pressing machine 13 to the pile hole to recover and reuse the redundant cement slurry or can be used for recovering the redundant cement slurry in other places; can retrieve the recycle to unnecessary cement slurry through the mud return pipe that sets up, not only can material saving, reduction in production cost, but also can reduce the follow-up clearance work load of pile foundation.
Example two
The embodiment of the present application further provides a pile foundation construction method for grouting by using any one of the intelligent grouting devices 1 in the above embodiments, as shown in fig. 4, the method includes the following steps:
step S10, drilling 2; drilling 2 at the position where the pile foundation needs to be arranged by a drilling machine;
step S20, distributing the reinforcement cage 3 and the mud jacking pipe 4 into the drill hole 2; the reinforcement cage 3 can be a prefabricated part or manufactured on site;
step S30, cleaning the drilled hole 2;
step S40, setting the water-cement ratio of the pulper 12;
step S50, communicating a pulp outlet of a pulp pressing machine 13 of the intelligent pulp pressing equipment 1 with an inlet of a pulp pressing pipe 4;
step S60, pulping by using a pulping machine 12 of the intelligent grouting equipment 1 to form cement slurry;
step S70, the grouting machine 13 is used to deliver the cement slurry prepared by the grouting machine 12 to the grouting pipe 4, and the pile end and/or the pile side is grouted.
When the intelligent grouting equipment 1 provided in the embodiment is adopted for grouting, the intelligent grouting equipment 1 can be moved to a position where a pile foundation needs to be arranged through the movable trolley 11, and the pulping machine 12 and the pulping machine 13 are integrally installed on the movable trolley 11, so that the pulping machine 12 and the pulping machine 13 can be easily moved to the position near a construction site of the pile foundation, the moving convenience of the pulping machine 12 and the pulping machine 13 is improved, the pulping machine 12 and the pulping machine 13 are installed on the movable trolley 11 and do not need to be messy and scattered on the construction site, the installation and the arrangement are compact, the pulping machine 12 and the pulping machine 13 are controlled by the control device 14 to automatically perform grouting, and the automatic level of grouting is improved.
While the preferred embodiments of the present application have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all alterations and modifications as fall within the scope of the application.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present application without departing from the spirit and scope of the application. Thus, if such modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is intended to include such modifications and variations as well.
Claims (10)
1. An intelligent mud jacking device, comprising:
a mobile trolley including a trolley body;
the pulping machine is detachably arranged on the movable trolley and used for preparing cement paste;
the grouting machine is detachably mounted on the movable trolley, and a grout inlet of the grouting machine is communicated with a grout outlet of the grouting machine and used for conveying cement grout prepared by the grouting machine;
and the control device is arranged on the movable trolley and is used for controlling the pulping machine and the pulping machine to work.
2. The intelligent grouting equipment according to claim 1, wherein the grouting machine is provided with a detection unit in signal connection with the control device, and the detection unit is used for detecting the flow speed, flow and pressure of the cement slurry and transmitting the detected flow speed signal, flow signal and pressure signal to the control device.
3. The intelligent grouting device of claim 2, wherein the detection unit comprises a flow rate sensor, a flow sensor, and a pressure sensor.
4. The intelligent grouting device of claim 1, wherein the control device comprises an input unit for inputting control information.
5. The intelligent grouting device of claim 4, wherein the input unit is a touch screen and/or a keyboard;
the control information comprises water cement ratio, cement consumption, cement slurry flow rate, cement slurry pressure and cement slurry consumption.
6. The intelligent grouting equipment of claim 4, wherein the pulper is provided with a load cell and a control valve, both of which are in signal connection with the control device;
the weighing sensor is used for controlling the quality of raw materials for preparing cement paste;
the control valve is used for controlling the on-off of a pipeline for conveying the raw materials;
and the control device controls the opening and closing of the control valve according to the received control information.
7. The intelligent grouting apparatus of claim 6, wherein the control valve is a solenoid valve, an electric valve, a pneumatic valve, or a hydraulic valve.
8. The intelligent grouting equipment of any one of claims 1 to 7, further comprising a pulp storage container detachably mounted on the mobile trolley, wherein the pulp storage container is communicated with both the discharge port of the pulper and the pulp inlet of the pulper.
9. The intelligent mud jacking device according to claim 8, wherein the mud storage container is provided with a mud return pipe for recovering cement mud.
10. The intelligent grouting apparatus according to any one of claims 1 to 7, wherein the mobile trolley further comprises a driving device mounted on the vehicle body, and the driving device is used for generating driving force and driving the vehicle body to move.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920547256.2U CN210140829U (en) | 2019-04-22 | 2019-04-22 | Intelligent grouting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920547256.2U CN210140829U (en) | 2019-04-22 | 2019-04-22 | Intelligent grouting equipment |
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| CN210140829U true CN210140829U (en) | 2020-03-13 |
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| CN201920547256.2U Active CN210140829U (en) | 2019-04-22 | 2019-04-22 | Intelligent grouting equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111411984A (en) * | 2020-04-09 | 2020-07-14 | 中国水利水电第四工程局有限公司 | Vehicle-mounted grouting trolley |
| CN111827292A (en) * | 2019-04-22 | 2020-10-27 | 中铁第五勘察设计院集团有限公司 | Intelligent grouting equipment and pile foundation construction method |
-
2019
- 2019-04-22 CN CN201920547256.2U patent/CN210140829U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111827292A (en) * | 2019-04-22 | 2020-10-27 | 中铁第五勘察设计院集团有限公司 | Intelligent grouting equipment and pile foundation construction method |
| CN111411984A (en) * | 2020-04-09 | 2020-07-14 | 中国水利水电第四工程局有限公司 | Vehicle-mounted grouting trolley |
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