CN210138638U

CN210138638U - Vacuum emulsifying machine

Info

Publication number: CN210138638U
Application number: CN201920515863.0U
Authority: CN
Inventors: 刘全喜; 张嘉俊
Original assignee: Wenzhou Tianwo Machinery Technology Co ltd
Current assignee: Wenzhou Tianwo Machinery Technology Co ltd
Priority date: 2019-04-16
Filing date: 2019-04-16
Publication date: 2020-03-13
Anticipated expiration: 2029-04-16

Abstract

The utility model discloses a vacuum emulsifying machine, which relates to the technical field of production machinery, and the key points of the technical proposal of the vacuum emulsifying machine comprise a frame, a bracket is arranged at the upper end of the frame, an emulsifying tank is also arranged on the frame, a first motor is fixedly connected on the bracket, a rotating shaft is fixedly connected on an output shaft of the first motor, one end of the rotating shaft penetrates into the emulsifying tank, and a plurality of rows of blades are arranged on the rotating shaft; the second motor is still installed to the bottom of emulsification tank, the output shaft of second motor penetrate extremely in the emulsification tank, just be connected with the rotating turret on the output shaft of second motor, the utility model discloses have and carry out intensive mixing with the emulsion in the emulsification tank and mix, make emulsification efficiency improve greatly, the emulsification effect is better moreover.

Description

Vacuum emulsifying machine

Technical Field

The utility model relates to a technical field of production machinery, more specifically say, it relates to a vacuum emulsification machine.

Background

At present, a vacuum emulsifying machine mainly comprises an emulsifying tank, a vacuumizing device, a stirring device (an electric control system) and the like, materials in a pretreatment pot (a water pot and an oil pot) are fully dissolved and then are sucked into the emulsifying tank by a vacuum pump for mixing and homogeneous emulsification, so that the materials bear comprehensive actions of hydraulic shearing, centrifugal extrusion, impact, tearing and the like tens of thousands of times per minute in a narrow gap between a stator and a rotor, are instantly and uniformly dispersed and emulsified, and are subjected to high-frequency cyclic reciprocation to finally obtain a bubble-free, fine and stable high-quality product.

In the prior art, a Chinese patent with an authorization publication number of CN203598755U discloses a vacuum emulsifying machine with less bubbles and good emulsifying effect, which comprises a fixed frame and a fixed frame, wherein an emulsifying tank is arranged on the fixed frame through a rotating shaft, a vacuum pump is arranged above the fixed frame and is connected with the emulsifying tank through a vacuum tube, and the vacuum tube is provided with a quick joint; an emulsifying machine is arranged below the emulsifying tank; the fixing frame is provided with a motor, and the motor is connected with the rotating shaft. The utility model discloses a vacuum emulsification machine through the air in the vacuum pump extraction emulsification jar to reach the mixture of emulsion through rotatory emulsification jar, greatly reduced the production of bubble in the emulsification jar, improved the emulsification effect, and had simple structure's advantage.

However, the above patent realizes the mixing and emulsification of the emulsion by rotating the emulsification tank, the rotation of the emulsification tank will cause the uneven emulsification of the partial emulsion in the tank, and the emulsification efficiency of the emulsion is greatly reduced, the emulsion is difficult to be fully mixed and emulsified, and finally the emulsification effect is not ideal.

SUMMERY OF THE UTILITY MODEL

The utility model provides a vacuum emulsification machine, the emulsion that has in can will emulsifying the jar carries out the intensive mixing and mixes, makes the emulsification effect better to enable the effect that emulsification efficiency improves greatly.

In order to achieve the above purpose, the utility model provides a following technical scheme:

a vacuum emulsifying machine comprises a machine base, wherein a support is installed at the upper end of the machine base, an emulsifying tank is also installed on the machine base, a first motor is fixedly connected onto the support, a rotating shaft is fixedly connected onto an output shaft of the first motor, one end of the rotating shaft penetrates into the emulsifying tank, and a plurality of rows of blades are arranged on the rotating shaft; the bottom of emulsification tank still installs the second motor, the output shaft of second motor penetrate to in the emulsification tank, just be connected with the rotating turret on the output shaft of second motor.

By adopting the technical scheme, after the first motor and the second motor are started, the rotating shaft drives the blades to rotate, and emulsion in the emulsifying tank can be stirred through the rotation of the blades; and the second motor will drive the rotating turret and stir the emulsion of emulsion tank bottom and inside wall part, will stir the emulsion through first motor and second motor respectively, compare and share the pressure of motor operation with single motor control, moreover can be more abundant when stirring the emulsion, emulsification efficiency will also promote greatly.

The utility model discloses further set up to: the rotating turret is including many connecting strips, the one end lateral wall of connecting strip with the inside wall laminating of emulsification tank, still be provided with a plurality of orientations on the connecting strip the stirring piece of axis of rotation, the stirring piece with the blade is crisscross the setting.

By adopting the technical scheme, the side wall of the connecting strip is attached to the side wall of the emulsifying tank, so that when the emulsion is stirred, the connecting strip can scrape the emulsion adhered to the side wall of the emulsifying tank, and the emulsion is fully stirred and mixed; the stirring of emulsion also can be strengthened to the stirring piece, and the stirring piece is crisscross setting with the blade and can cuts the emulsion and tear the effect, makes the emulsification efficiency promotion of emulsion.

The utility model discloses further set up to: the lateral wall of blade is the slope setting, just the length of blade increases from last to down in proper order.

Through adopting above-mentioned technical scheme, the blade is the slope and sets up and to make cutting effect better, because the emulsion of emulsion tank bottom is heavier and can have the part to subside, sets up to increasing in proper order down from last through the length with the blade, has guaranteed that the blade of lower extreme can have great contact surface with the emulsion when rotating, makes the emulsion of bottom emulsify as early as possible, and such setting can alleviate the operating pressure of first motor moreover, designs more rationally.

The utility model discloses further set up to: the stirring sheet is provided with a plurality of through holes, and a gap is reserved between the stirring sheet and the blade.

By adopting the technical scheme, the open pore can be penetrated by partial emulsion, so that the resistance on the stirring sheet during rotation can be reduced, and the smoothness during rotation can be improved; and a gap is reserved between the stirring sheet and the blade, so that the blade cannot collide with the stirring sheet when rotating, the stirring sheet and the blade are not interfered with each other, and the running stability is improved.

The utility model discloses further set up to: the rotating shaft and the rotating frame are opposite in turning direction.

Through adopting above-mentioned technical scheme for blade and stirring piece form different rotation district when rotating, thereby can accelerate emulsion emulsification's efficiency, and both are when rotating, lie in emulsion between the two and will be by continuous cutting and tearing, have shortened the time of emulsification greatly.

The utility model discloses further set up to: the emulsifying tank also comprises a tank cover arranged at the upper end, and the rotating shaft is rotationally connected to the tank cover; the lifting mechanism is arranged on the base and comprises an air cylinder arranged at the lower end of the support, and an output shaft of the air cylinder is fixedly connected with the support.

Through adopting above-mentioned technical scheme, when needs are opened the cover, only need start the cylinder and carry out the lifting with the support, the support will drive the axis of rotation and the cover rises when rising to just can conveniently clear up and maintain in the emulsification tank.

The utility model discloses further set up to: the vacuum pump is installed on the tank cover, and an air suction port of the vacuum pump is communicated with the interior of the tank cover.

Through adopting above-mentioned technical scheme, the vacuum pump can be taken out the air in the emulsification jar to enable the interior vacuous environment of formation of emulsification jar, but also can take out the bubble that produces at the stirring in-process, make the finished product fine and smooth and stable not have the bubble.

The utility model discloses further set up to: the base is provided with a controller for controlling the rotating speeds of the first motor and the second motor; the controller is respectively connected with the first motor and the second motor through electric connection.

Through adopting above-mentioned technical scheme, operating personnel controls first motor and second motor through the controller according to the condition of emulsion to in time adjust the rotational speed of first motor and second motor, in order to reach best emulsification effect.

To sum up, the utility model discloses following beneficial effect has:

1. when the first motor and the second motor are started, the rotating shaft drives the blades to rotate, and emulsion in the emulsifying tank can be stirred through the rotation of the blades; the second motor drives the rotating frame to rotate reversely to stir the emulsion at the bottom and the inner side wall of the emulsion tank, and the staggered arrangement of the stirring sheets and the blades can shear and tear the emulsion, so that the emulsion efficiency of the emulsion is improved;

2. the vacuum pump arranged on the tank cover can enable the emulsification tank to form a vacuum environment, and can also pump out bubbles generated in the stirring process, so that a finished product is fine and smooth and is stable without bubbles.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic sectional view showing the inner part of the emulsion tank according to the present invention;

FIG. 3 is a schematic view showing a partial structure of the blade according to the present invention;

fig. 4 is a schematic view showing a partial structure of the joint bar of the present invention.

Reference numerals: 1. a machine base; 2. a support; 3. an emulsification tank; 4. a first motor; 5. a rotating shaft; 6. a blade; 7. a second motor; 8. a rotating frame; 9. a connecting strip; 10. a stirring sheet; 11. opening a hole; 12. a can lid; 13. a lifting mechanism; 14. a cylinder; 15. a vacuum pump; 16. and a controller.

Detailed Description

The present invention will be further explained with reference to the accompanying drawings.

A vacuum emulsifying machine, as shown in figure 1, comprises a base 1, a horizontally arranged support 2 is arranged at the upper end of the base 1, and a cylindrical emulsifying tank 3 is also arranged on the base 1 below the support 2.

As shown in fig. 1, a lifting mechanism 13 located at the lower end of the support 2 is arranged on the base 1, the lifting mechanism 13 includes two air cylinders 14 fixedly connected to the upper side wall of the base 1, the two air cylinders 14 are respectively located at the left and right ends of the emulsification tank 3 and are symmetrically arranged, and the output shafts of the air cylinders 14 face the lower end of the support 2 and are fixedly connected with the support.

As shown in fig. 1 and 2, a first motor 4 is fixedly connected to a central position of the bracket 2 through a bolt, an output shaft of the first motor 4 is arranged downward, and a rotating shaft 5 is fixedly connected to an output shaft of the first motor 4 through a coupling after the output shaft penetrates out from a lower side wall of the bracket 2. The emulsification tank 3 further comprises a tank cover 12 arranged above the tank body, the lower end of the rotating shaft 5 penetrates into the emulsification tank 3 from the central axis of the tank cover 12, and the rotating shaft 5 is connected with the tank cover 12 in a rotating mode.

As shown in fig. 1, a vacuum pump 15 for pumping air is installed on the upper side wall of the tank cover 12, the vacuum pump 15 is communicated with the inner side wall of the tank cover 12 through a pipe, and the vacuum pump 15 can pump air out of the emulsification tank 3, thereby forming a vacuum environment in the emulsification tank 3.

As shown in fig. 2 and 3, four blades 6 for stirring are fixedly connected to the portion of the rotating shaft 5 penetrating into the emulsification tank 3, and the distances between two adjacent blades 6 are the same. The axis of the rotating shaft 5 sequentially passes through the central axes of the four blades 6, and the lengths of the blades 6 are sequentially increased from top to bottom. The side wall of the blade 6 is inclined to one side, so that the cutting effect of the emulsion can be enhanced.

As shown in fig. 2 and 4, a second motor 7 is fixedly installed on the bottom central axis of the emulsification tank 3, an output shaft of the second motor 7 penetrates into the emulsification tank 3 from the lower end of the emulsification tank 3, and an output shaft of the second motor 7 is rotatably connected to the emulsification tank 3. Lie in 7 output shafts of second motor in emulsification tank 3 on through shaft joint fixedly connected with rotating turret 8, rotating turret 8 is the connecting strip 9 that circumference encircleed including four, and the lateral wall of connecting strip 9 is the arc and the laminating of the one end lateral wall that deviates from each other and the inside wall of emulsification tank 3. Driven by the second motor 7, the rotating direction of the rotating frame 8 is opposite to the rotating direction of the rotating shaft 5.

As shown in fig. 2 and 4, the connecting strip 9 is connected with three stirring blades 10 which are uniformly arranged on the side wall of one end of the rotating shaft 5 through bolts, the three stirring blades 10 and the four blades 6 are placed in a staggered manner, and a certain gap is reserved between the stirring blades 10 and the blades 6, so that the two stirring blades cannot collide with each other when rotating, and the two stirring blades are not interfered with each other to improve the stability during operation.

As shown in fig. 4, each stirring plate 10 is provided with three horizontally disposed openings 11, and the openings 11 penetrate through the stirring plate 10, so that the resistance of the stirring plate 10 during rotation can be reduced.

As shown in fig. 1, a controller 16 is further installed on the base 1, the controller 16 is electrically connected to the first motor 4 and the second motor 7, respectively, and the rotational speeds of the first motor 4 and the second motor 7 can be adjusted by the controller 16.

The specific effects of the embodiment are as follows:

after the first motor 4 and the second motor 7 are started, the rotating shaft 5 drives the blade 6 to rotate, and the emulsion in the emulsifying tank 3 can be stirred through the rotation of the blade 6. And second motor 7 will drive rotating turret 8 and carry out the antiport and stir the emulsion of emulsification tank 3 bottoms and inside wall part, is crisscross setting between stirring piece 10 and the blade 6 and can cut the emulsion and tear the effect, makes the emulsification efficiency promotion of emulsion. The vacuum pump 15 arranged on the tank cover 12 can form a vacuum environment in the emulsification tank 3, and can also pump out bubbles generated in the stirring process, so that the finished product is fine and stable without bubbles.

The above description is only the preferred embodiment of the present invention, and is not intended to limit the present invention, any modification, equivalent replacement, or improvement made within the design concept of the present invention should be included within the protection scope of the present invention.

Claims

1. The utility model provides a vacuum emulsifying machine, includes frame (1), and support (2) are installed to the upper end of frame (1), still install emulsification tank (3), characterized by on frame (1): a first motor (4) is fixedly connected to the support (2), a rotating shaft (5) is fixedly connected to an output shaft of the first motor (4), one end of the rotating shaft (5) penetrates into the emulsifying tank (3), and a plurality of rows of blades (6) are arranged on the rotating shaft (5); the bottom of emulsification tank (3) still installs second motor (7), the output shaft of second motor (7) penetrates extremely in emulsification tank (3), just be connected with rotating turret (8) on the output shaft of second motor (7).

2. A vacuum emulsifying machine according to claim 1, characterized in that: rotating turret (8) including many connecting strips (9), the one end lateral wall of connecting strip (9) with the inside wall laminating of emulsification tank (3), still be provided with a plurality of orientations on connecting strip (9) stirring piece (10) of axis of rotation (5), stirring piece (10) with blade (6) are the setting of staggering.

3. A vacuum emulsifying machine according to claim 1, characterized in that: the lateral wall of blade (6) is the slope setting, just the length of blade (6) increases from last to down in proper order.

4. A vacuum emulsifying machine according to claim 2, characterized in that: a plurality of through holes (11) are formed in the stirring sheet (10), and a gap is reserved between the stirring sheet (10) and the blade (6).

5. A vacuum emulsifying machine according to claim 1, characterized in that: the rotating shaft (5) and the rotating frame (8) are opposite in rotating direction.

6. A vacuum emulsifying machine according to claim 1, characterized in that: the emulsifying tank (3) further comprises a tank cover (12) arranged at the upper end, and the rotating shaft (5) is rotatably connected to the tank cover (12); the lifting mechanism (13) is arranged on the base (1), the lifting mechanism (13) comprises a cylinder (14) arranged at the lower end of the support (2), and an output shaft of the cylinder (14) is fixedly connected with the support (2).

7. The vacuum emulsification machine of claim 6 wherein: the vacuum pump (15) is installed on the tank cover (12), and an air suction opening of the vacuum pump (15) is communicated with the interior of the tank cover (12).

8. A vacuum emulsifying machine according to claim 2, characterized in that: a controller (16) for controlling the rotating speeds of the first motor (4) and the second motor (7) is arranged on the base (1); the controller (16) is respectively connected with the first motor (4) and the second motor (7) through electric connection.