CN210136189U - Pipe wall scanning recorder - Google Patents

Pipe wall scanning recorder Download PDF

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Publication number
CN210136189U
CN210136189U CN201920488931.9U CN201920488931U CN210136189U CN 210136189 U CN210136189 U CN 210136189U CN 201920488931 U CN201920488931 U CN 201920488931U CN 210136189 U CN210136189 U CN 210136189U
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China
Prior art keywords
scanning
walking robot
camera
pipe wall
support
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CN201920488931.9U
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Chinese (zh)
Inventor
吕江明
刘耀斌
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Suzhou Seri Duoqi Optical And Electronic Technology Co ltd
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Suzhou Seri Duoqi Optical And Electronic Technology Co ltd
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Abstract

The utility model discloses a pipe wall scanning recorder, which comprises a walking robot, a scanning device and an image processing system; the scanning equipment is positioned on the walking robot and fixedly connected with the walking robot; the image processing system is positioned on the scanning equipment and used for receiving and transmitting the scanned pictures. The utility model provides a pair of pipe wall scanning record appearance, in driving equipment entering pipeline through walking robot, scan the shooting to the pipe wall, collect image information through image processing system and store, utilize data processor can directly turn into the picture with image information, integrated robot motion mileage in every picture, current time, position inclination and sampling camera number class information, supply equipment user to know each item parameter in the current collection period in the pipeline, the data analysis of being convenient for.

Description

Pipe wall scanning recorder
Technical Field
The utility model relates to a pipe wall scanning recorder.
Background
Traditional pipeline is laid and is needed to cut the welding according to the on-the-spot condition at the laying process, so satisfies the pipeline overall arrangement of whole construction, because pipeline laying's distance is very long, inside whole link up, does not have visible light, consequently corresponds the unable inside condition of understanding of splice, corresponds construction quality and just can't thoroughly guarantee.
The tradition way utilizes the stock probe to go deep into intraductally, throws light on and shoots, accomplishes the observation of pipeline inner wall, so observe the limit and just be the length of stock, take the picture in addition and need take out equipment after having taken the picture and just can watch, shoot the position according to length record, waste time and energy, influence the efficiency of construction, because the subjective factor of this method is very big, can't adapt to all circumstances, do not have the popularization nature.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve lies in: the utility model provides a system that pipe wall scanning record appearance will record appearance through mobile robot with inside the pipeline removal, utilizes linear array camera to scan along with the robot motion, the image information of record pipe wall and through image acquisition processing equipment output pipe wall picture, can observe in real time, provides the guarantee of site operation.
In order to solve the technical problem, the technical scheme of the utility model is that: a tube wall scanning recorder comprises a walking robot, a scanning device and an image processing system; the scanning equipment is positioned on the walking robot and fixedly connected with the walking robot; the image processing system is positioned on the scanning equipment and used for receiving and transmitting the scanned pictures;
the scanning equipment comprises a base, a camera support and a linear array camera; the four seats are positioned on the walking robot and fixedly connected with the walking robot; the camera support is positioned on the base, is fixedly connected with the base and extends above the walking robot; the linear array camera is positioned on the camera support and is fixedly connected with the camera support.
Furthermore, the camera support is in a circular shape, extends upwards along the upper surface of the walking robot, and has a circle center positioned on the central shaft of the scanned pipeline.
Furthermore, the linear array cameras are arranged in a plurality and distributed on the camera support in an annular mode, and the linear array cameras face the inner wall of the pipeline.
Furthermore, the number of the linear array cameras is six, each linear array camera adopts a wide-angle camera and is responsible for scanning and shooting within an angle of 60 degrees, and the scanning ranges of two adjacent linear array cameras are overlapped.
Furthermore, an illuminating bracket is arranged on the camera bracket, is in an annular shape, is distributed on the periphery of the camera bracket and corresponds to the inner wall of the pipeline; the lighting bracket is provided with an LED chip facing the pipe wall.
Furthermore, the LED chips are arranged in a plurality and are annularly distributed on the outer circle of the illumination support.
Compared with the prior art, the utility model provides a pair of pipe wall scanning record appearance, in driving equipment entering pipeline through walking robot, the shooting is scanned to the pipe wall, collect image information through image processing system and store, utilize data processor can directly turn into the picture with image information, integrated robot motion mileage in every picture, current time, position inclination and information such as sampling camera number, supply equipment user to know each item parameter of current collection phase in the pipeline, the data analysis of being convenient for.
Drawings
Fig. 1 shows a main sectional view of the present invention.
Fig. 2 shows a left side view of the scanning device of the invention.
Fig. 3 shows a schematic structural diagram of the scanning device of the present invention
Wherein: 1. the robot comprises a walking robot, 2. scanning equipment, 3. an image processing system, 4. a base, 5. a camera support, 6. a linear array camera, 7. an illumination support, 8. an LED chip, 9. a data merger, 10. an image collector and 11. a data processor.
Detailed Description
As shown in the figure, a pipe wall scanning recorder comprises a walking robot 1, a scanning device 2 and an image processing system 3; the scanning device 2 is positioned on the walking robot 1 and fixedly connected with the walking robot 1; the image processing system 3 is positioned on the scanning device 2 and used for receiving and transmitting the scanned pictures;
the scanning device 2 comprises a base 4, a camera support 5 and a linear array camera 6; the four seats are positioned on the walking robot 1 and fixedly connected with the walking robot 1; the camera support 5 is positioned on the base 4, is fixedly connected with the base 4, and extends above the walking robot 1; the linear array camera 6 is positioned on the camera support 5 and is fixedly connected with the camera support 5.
Further, the camera support 5 is circular in shape, extends upward along the upper surface of the walking robot 1, and has a center located on the central axis of the scanned pipeline.
Furthermore, the linear array cameras 6 are arranged in a plurality and distributed on the camera support 5 in an annular mode, and face the inner wall of the pipeline.
Furthermore, six linear cameras 6 are adopted, each linear camera 6 adopts a wide-angle camera and is responsible for scanning and shooting within an angle of 60 degrees, and the scanning ranges of two adjacent linear cameras 6 are provided with overlapping areas.
Further, an illumination bracket 7 is arranged on the camera bracket 5, and the illumination bracket 7 is in an annular shape and is distributed on the periphery of the camera bracket 5 and corresponds to the inner wall of the pipeline; and the lighting bracket 7 is provided with an LED chip 8 facing the pipe wall.
Further, a plurality of LED chips 8 are disposed and annularly distributed on the outer circle of the lighting bracket 7.
Further, the image processing system 3 comprises a data merger 9, an image collector 10 and a data processor 11; the data merger 9 is connected with the linear array camera 6 and receives and merges image data scanned and shot by the linear array camera 6; the image collector 10 is positioned in the industrial personal computer, is in data connection with the data merger 9, and receives the image data merged in the data merger 9; the data processor 11 is located in the industrial personal computer, is in data connection with the image collector 10, and receives and processes image information.
The present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes without creative work from the above conception, and all the changes fall within the protection scope of the present invention.

Claims (6)

1. A tube wall scanning recorder is characterized by comprising an injection molding rod and a protective cover, wherein the injection molding rod comprises a walking robot, a scanning device and an image processing system; the scanning equipment is positioned on the walking robot and fixedly connected with the walking robot; the image processing system is positioned on the scanning equipment and used for receiving and transmitting the scanned pictures;
the scanning equipment comprises a base, a camera support and a linear array camera; the base is positioned on the walking robot and fixedly connected with the walking robot; the camera support is positioned on the base, is fixedly connected with the base and extends above the walking robot; the linear array camera is positioned on the camera support and is fixedly connected with the camera support.
2. The tube wall scanning recorder of claim 1, wherein the camera support is circular in shape and extends upwardly along the upper surface of the walking robot with a center located on the central axis of the tube being scanned.
3. The tube wall scanning recorder of claim 1, wherein said line cameras are arranged in a plurality of annular rows on said camera support facing the inner wall of the pipeline.
4. A pipe wall scanning recorder as claimed in claim 3, wherein six linear cameras are used, each linear camera is a wide-angle camera and is responsible for scanning and shooting within 60 °, and the scanning ranges of two adjacent linear cameras have an overlapping region.
5. The tube wall scanning recorder of claim 1, wherein the camera support is provided with an illumination support, the illumination support is in a ring shape and is distributed on the periphery of the camera support and corresponds to the inner wall of the pipeline; the lighting bracket is provided with an LED chip facing the pipe wall.
6. The tube wall scanning recorder of claim 5, wherein the plurality of LED chips are arranged and distributed annularly on the outer circle of the illumination support.
CN201920488931.9U 2019-04-11 2019-04-11 Pipe wall scanning recorder Active CN210136189U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920488931.9U CN210136189U (en) 2019-04-11 2019-04-11 Pipe wall scanning recorder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920488931.9U CN210136189U (en) 2019-04-11 2019-04-11 Pipe wall scanning recorder

Publications (1)

Publication Number Publication Date
CN210136189U true CN210136189U (en) 2020-03-10

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920488931.9U Active CN210136189U (en) 2019-04-11 2019-04-11 Pipe wall scanning recorder

Country Status (1)

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CN (1) CN210136189U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110068580A (en) * 2019-04-11 2019-07-30 苏州赛瑞郦祺光电科技有限公司 A kind of tube wall scanning recorder

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110068580A (en) * 2019-04-11 2019-07-30 苏州赛瑞郦祺光电科技有限公司 A kind of tube wall scanning recorder

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