CN210136176U - Real-time detection device for quality of tobacco leaf and tobacco bale - Google Patents
Real-time detection device for quality of tobacco leaf and tobacco bale Download PDFInfo
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- CN210136176U CN210136176U CN201920716926.9U CN201920716926U CN210136176U CN 210136176 U CN210136176 U CN 210136176U CN 201920716926 U CN201920716926 U CN 201920716926U CN 210136176 U CN210136176 U CN 210136176U
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Abstract
The utility model discloses a real-time detection device for the quality of tobacco leaf and tobacco bale, which comprises a tobacco bale conveying mechanism for conveying the tobacco leaf and tobacco bale, wherein the tobacco bale conveying mechanism comprises a tobacco bale detection area for detecting the tobacco leaf and tobacco bale; one side of the tobacco bale detection area is provided with an automatic sampling mechanism for automatically sampling tobacco bale detection; the tobacco leaf tobacco bale quality detection system is characterized by further comprising an integrated detection control mechanism for tobacco leaf tobacco bale quality detection, wherein the integrated detection control mechanism carries out quality detection after automatically sampling tobacco leaf tobacco bales through the automatic sampling mechanism, and the integrated detection control mechanism comprises a tobacco bale mildew detection module and/or an intelligent visual module and/or a tobacco chemical component detection module. The purposes of reducing the quality detection flow of the tobacco leaf and tobacco bale, saving time and reducing labor can be realized.
Description
Technical Field
The utility model relates to a tobacco leaf production technical field specifically, relates to a tobacco leaf tobacco bale quality real-time detection device.
Background
For the quality of finished tobacco leaves, domestic and foreign enterprises mostly pay attention to the links of planting, harvesting, redrying and the like of the tobacco leaves, namely the tobacco leaves are mainly in the quality control range of a redrying plant in the traditional sense. However, even if the quality of the tobacco leaf packets delivered from the redrying factory is qualified, the procedures of transportation, storage and the like exist between the delivery of the redrying factory and the entrance of the tobacco-making line of the cigarette production enterprise, and some tobacco packets are stored in the cigarette factory for a storage time even years, and the tobacco leaf packets may be adhered to and mildewed or have chemical components changed in the process. The traditional tobacco bale mildew detection method only records weight and observes appearance at most, but has no effective detection method for tobacco bale mildew and chemical component change caused by long-term storage, dampness and the like, and the cigarette production quality is seriously influenced.
The Chinese patent with the application number of CN201720385677.0 discloses a tobacco leaf and tobacco bale mildew detection system, which comprises a tobacco bale conveying mechanism for conveying tobacco leaves and tobacco bales in a storage, wherein the tobacco bale conveying mechanism comprises a tobacco bale unpacking area and a tobacco bale mildew detection area, and the tobacco bale mildew detection area is positioned on the tobacco bale output side of the tobacco bale unpacking area; the selective ion flow tube mass spectrometer is arranged in the tobacco bale mildew detection area, the tobacco bale is unpacked through the tobacco bale unpacking area under the conveying of the tobacco bale conveying mechanism, the unpacked tobacco bale enters the tobacco bale mildew detection area, and whether the selective ion flow tube mass spectrometer mildews or not is judged by detecting volatile organic compounds of the unpacked tobacco bale. However, the system does not detect the package residue and chemical components of the tobacco leaf and tobacco bale, and influences the quality control of the tobacco leaf and tobacco bale.
In view of this, the present invention is provided.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model lies in overcoming the not enough of prior art, provides one kind and can realize that the comprehensive high efficiency of tobacco leaf tobacco bale quality detects, reduces artificial tobacco leaf tobacco bale quality real-time detection device.
In order to solve the technical problem, the utility model adopts the following basic concept:
a real-time detection device for the quality of tobacco leaf tobacco packets comprises a tobacco packet conveying mechanism for conveying the tobacco leaf tobacco packets, wherein the tobacco packet conveying mechanism comprises a tobacco packet detection area for detecting the tobacco leaf tobacco packets;
an automatic sampling mechanism for automatically sampling tobacco leaf cigarette packet detection is arranged on one side of the cigarette packet detection area;
the tobacco leaf and tobacco bale quality detection system is characterized by further comprising an integrated detection control mechanism for tobacco leaf and tobacco bale quality detection, wherein the integrated detection control mechanism performs quality detection after sampling the tobacco leaf and tobacco bale through the automatic sampling mechanism, and the integrated detection control mechanism comprises a tobacco bale mildew detection module and/or an intelligent visual module and/or a tobacco chemical component detection module.
Further, the automatic sampling mechanism comprises a robot, and the robot performs quality detection on tobacco bales through the integrated detection control mechanism after sampling the tobacco bales.
Further, the robot is provided with an image acquisition element for acquiring a surface image of the tobacco leaf cigarette packet and/or a volatile gas detection probe for acquiring volatile gas inside the tobacco leaf cigarette packet and/or a proximity near infrared detection probe for acquiring a near infrared spectrum of tobacco in the tobacco leaf cigarette packet.
Further, the tobacco bale detection area is provided with an image acquisition element for acquiring a surface image of the tobacco bale.
Further, the integrated detection control mechanism comprises a database module for storing at least one standard image of the surface quality of the tobacco leaf cigarette packet and/or at least one tobacco leaf chemical component information and/or at least one tobacco leaf mildew volatile gas information;
or, the tobacco bale mildew detection module comprises a storage unit and/or an intelligent vision module, wherein the storage unit and/or the intelligent vision module are/is used for storing at least one tobacco leaf mildew volatile gas information, and the storage unit and/or the tobacco chemical component detection module are/is used for storing at least one tobacco leaf chemical component information.
Furthermore, the integrated detection control mechanism is connected with a removing element, and the removing element is controlled to remove tobacco leaves and tobacco packets which are detected as unqualified products by the integrated detection control mechanism from the tobacco packet detection area.
Further, the tobacco bale conveying mechanism also comprises a conveying line used for conveying the tobacco bales which are detected to be qualified products by the integrated detection control mechanism to the next procedure of the production line.
Further, the tobacco bale detection area is provided with a protection element.
After the technical scheme is adopted, compared with the prior art, the utility model following beneficial effect has.
1. The system can be used for monitoring the appearance quality of the tobacco leaves and the tobacco packages, the residue of packing materials, the chemical components of the tobacco and the mildew of the tobacco leaves and the tobacco packages in real time, the traditional manual post is replaced for detecting the quality of the tobacco packages, the full automation of the process point is realized, the labor intensity is greatly reduced, and the efficiency of detecting the quality of the tobacco leaves and the tobacco packages is improved.
2. The real-time chemical component analysis result can reflect the internal quality of the cigarettes currently produced by enterprises in time and guide the product design and the formula adjustment.
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention, are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without undue limitation. It is obvious that the drawings in the following description are only some embodiments, and that for a person skilled in the art, other drawings can be derived from them without inventive effort. In the drawings:
fig. 1 is a front view of the real-time detecting device for the quality of tobacco leaves and tobacco packets of the utility model;
FIG. 2 is a left side view of the real-time detecting device for the quality of the tobacco leaf and the tobacco bale of the utility model;
FIG. 3 is a schematic structural view of the real-time tobacco leaf and cigarette packet quality detection device of the present invention after a protection element is installed;
fig. 4 is a top view of the real-time detecting device for tobacco leaf and tobacco bale quality of the present invention after the protective element is arranged.
In the figure: 1. a cigarette packet conveying mechanism; 2. tobacco leaf cigarette packets; 3. a rejection element; 4. a work table; 5. an automatic sampling mechanism; 6. an integrated detection control mechanism; 7. a shield element.
It should be noted that the drawings and the description are not intended to limit the scope of the inventive concept in any way, but to illustrate the inventive concept by those skilled in the art with reference to specific embodiments.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings in the embodiments of the present invention are combined below to clearly and completely describe the technical solutions in the embodiments, and the following embodiments are used for illustrating the present invention, but do not limit the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1 to 4, the utility model relates to a tobacco leaf tobacco bale quality real-time detection device, include:
the tobacco bale conveying mechanism 1 is used for conveying tobacco bales 2, and the tobacco bale conveying mechanism 1 comprises a tobacco bale detection area for detecting the tobacco bales 2;
one side of the tobacco bale detection area is provided with an automatic sampling mechanism 5 for automatically sampling the tobacco bale 2;
the tobacco leaf tobacco bale quality detection system is characterized by further comprising an integrated detection control mechanism 6 used for detecting the quality of the tobacco leaf tobacco bale 2, the integrated detection control mechanism 6 carries out quality detection after automatically sampling the tobacco leaf tobacco bale 2 through an automatic sampling mechanism 5, and the integrated detection control mechanism 6 comprises a tobacco bale mildew detection module and/or an intelligent visual module and/or a tobacco chemical component detection module.
The tobacco production is a process of buckling rings, and in the process of storing and keeping the tobacco, if the storage and keeping of the tobacco bale 2 after baking is not emphasized or the method is improper, the tobacco is easy to have the phenomena of exceeding the standard of moisture, fading, mildew and even rot, thereby influencing the subsequent production process.
The utility model discloses a tobacco leaf tobacco bale quality real-time detection system treats tobacco leaf tobacco bale 2 that detects through automatic sampling mechanism 5 and takes a sample, it detects by integrated detection control mechanism 6 to acquire to treat after the detection sample of tobacco leaf tobacco bale 2, judge whether tobacco leaf tobacco bale 2 has the packing adhesion, whether take place to milden and rot, and go on chemical composition, thereby control tobacco leaf tobacco bale 2 quality, the inherent quality of enterprise's current production cigarette can in time be reflected to real-time chemical composition analysis result simultaneously, guide product design, the adjustment of prescription.
Further, the automatic sampling mechanism 5 comprises a robot, and the robot automatically samples the tobacco leaf tobacco bale 2 and then performs quality detection on the tobacco leaf tobacco bale 2 through the integrated detection control mechanism 6.
Specifically, the robot is provided with an image acquisition element for acquiring a surface image of the tobacco leaf and tobacco bale 2 and/or a volatile gas detection probe for acquiring volatile gas inside the tobacco leaf and tobacco bale 2 and/or a proximity near-infrared detection probe for acquiring a near-infrared spectrum of tobacco in the tobacco leaf and tobacco bale 2.
The utility model discloses a 2 quality real-time detection systems of tobacco leaf tobacco bale adopt is automatic sampling, acquires the image that waits to detect each surface of tobacco leaf tobacco bale 2 through the image acquisition component that sets up on the robot to with the image transmission who acquires to integrated detection control mechanism 6's intelligent vision module, carry out the analysis to the image by intelligent vision module, integrated detection control mechanism 6 judges according to the analysis result whether there is quality problems such as packing adhesion or appearance damage to tobacco leaf tobacco bale 2.
Further, volatile organic compound samples generated by the tobacco leaf tobacco bale 2 are obtained through volatile gas detection probes arranged on the robot, the obtained volatile organic compound samples are detected and analyzed through a tobacco bale mildew detection module of the integrated detection control mechanism 6, and the integrated detection control mechanism 6 judges whether the tobacco leaf tobacco bale 2 is mildewed or not according to an analysis result.
Furthermore, a near infrared spectrum of the tobacco leaf tobacco bale 2 is obtained through a near infrared detection probe arranged on the robot, the obtained near infrared spectrum is detected and analyzed by a tobacco chemical component detection module of the integrated detection control mechanism 6, the integrated detection control mechanism 6 judges chemical components of the tobacco leaf tobacco bale 2 according to an analysis result, and product design and formula adjustment are guided according to the chemical components of the tobacco leaf tobacco bale 2.
The integrated detection control mechanism 6 comprises a database module for storing at least one standard image of the surface quality of the tobacco leaf cigarette packet 2 and/or at least one tobacco leaf chemical component information and/or at least one tobacco leaf mildew volatile gas information.
Specifically, at least one standard image of the surface quality of the tobacco leaf cigarette packet 2 is stored in the database module of the integrated detection control mechanism 6, and the standard image is compared with the acquired surface image of the tobacco leaf cigarette packet 2, so that the surface quality of the tobacco leaf cigarette packet 2 is judged; further, at least one type of tobacco chemical component information is stored in a database module of the integrated detection control mechanism 6 and compared with the chemical components after the obtained near infrared spectrum analysis, and the chemical components of the tobacco bale 2 are judged; and further, at least one tobacco leaf mildew volatile gas information is stored in the database module of the integrated detection control mechanism 6 and compared with the acquired volatile gas information, and whether the tobacco leaf cigarette packet 2 is mildewed or not is judged.
Or, in an embodiment of the utility model, tobacco bale detection module that mildenes and rot is including storing the memory cell and/or the intelligent vision module that has at least one kind tobacco leaf mildenes and rot volatile gaseous information including storing the memory cell and/or the tobacco chemical composition detection module of the standard image of at least one kind tobacco leaf tobacco bale surface quality, is used for judging whether tobacco leaf tobacco bale 2 takes place mildenes and rot, whether has the packing adhesion to go on chemical composition, thereby control 2 qualities of tobacco leaf tobacco bale.
The analysis data of the integrated detection control mechanism 6 is real-time data, the integrated detection control mechanism 6 is connected with and controls a removing element 3, and the removing element 3 is used for removing the tobacco leaf tobacco bale 2 which is detected as a defective product by the integrated detection control mechanism 6 out of a tobacco bale detection area.
The utility model discloses a tobacco bale check out area is provided with rejects component 3, rejects component 3 and is connected with integrated detection control mechanism 6, and it takes place to milden and rot to detect out tobacco leaf tobacco bale 2 through the tobacco bale detection module when integrated detection control mechanism 6 detects out, perhaps detects out through intelligent vision module that 2 surfaces of tobacco leaf tobacco bale have packing adhesion or other problems, and control is rejected component 3 and is rejected problem tobacco leaf tobacco bale 2 from tobacco bale check out area and reject to a workstation 4, again through artifical reinspection or wait for other processes to handle.
In one embodiment of the present invention, the rejecting element 3 is a rejecting push plate.
And the tobacco leaf cigarette packet 2 which is detected to be qualified by the integrated detection control mechanism 6 is conveyed to the next process of the production line by the conveying line of the cigarette packet conveying mechanism 1.
The data detected and analyzed by the tobacco chemical component detection module of the integrated detection control mechanism 6 is real-time data, and the real-time chemical component analysis result can reflect the internal quality of the cigarettes currently produced by enterprises in time and guide the adjustment of product design and formula.
Preferably, the tobacco bale conveying mechanism 1 can convey the tobacco bale 2 to a proper production line through a real-time chemical component analysis result to guide product design and formula adjustment.
The tobacco leaf tobacco bale 2 stays in the tobacco bale detection area for a stay time for the automatic sampling mechanism 5 to sample, and the stay time is adjusted according to the detection requirement.
The cigarette packet detection area is provided with a protection element 7.
In order to avoid the rejecting element 3 from accidentally injuring workers when rejecting the unqualified tobacco leaf cigarette packets 2 and to control the unqualified tobacco leaf cigarette packets 2 in a certain area after being rejected out of the detection area, the cigarette packet detection area is provided with a protection element 7.
In an embodiment of the present invention, the protection element 7 is a protection net, and in addition, the protection element 7 can also be a protection plate.
The utility model discloses an embodiment, the image acquisition component sets up in tobacco bale detection area, and when tobacco leaf tobacco bale 2 was on the tobacco bale conveying mechanism before getting into tobacco bale detection area, the direction of advance had two image acquisition components to aim at two angles on the guardrail frame this moment, can acquire the image of 2 three sides of tobacco leaf tobacco bale and an upper surface, and an image acquisition component can acquire the other side image of tobacco leaf tobacco bale 2 behind tobacco leaf tobacco bale 2. The acquired five surface images are transmitted to an intelligent vision module of the integrated detection control mechanism, the images are analyzed by the intelligent vision module, and the integrated detection control mechanism 6 judges whether the tobacco leaf cigarette packet 2 has quality problems such as package adhesion or appearance damage according to an analysis result.
The utility model discloses tobacco leaf tobacco bale quality real-time detection system's application can carry out the tobacco leaf tobacco bale 2 appearance quality, the packing material remains, the tobacco chemical composition and the tobacco leaf tobacco bale 2 real-time supervision that mildenes and rot, has replaced the detection of traditional artifical post to the tobacco bale quality, has realized the full automatization of this technology point, greatly reduced intensity of labour, improved the efficiency that the 2 quality detection of tobacco leaf tobacco bale. Meanwhile, the real-time chemical component analysis result can reflect the internal quality of cigarettes currently produced by enterprises in time and guide the design of products and the adjustment of formulas.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and although the present invention has been disclosed with reference to the above preferred embodiment, but not to limit the present invention, any person skilled in the art can make some changes or modifications to equivalent embodiments without departing from the scope of the present invention, and any simple modification, equivalent change and modification made to the above embodiments by the technical spirit of the present invention still fall within the scope of the present invention.
Claims (8)
1. A real-time detection device for the quality of tobacco leaf tobacco packets comprises a tobacco packet conveying mechanism for conveying the tobacco leaf tobacco packets, wherein the tobacco packet conveying mechanism comprises a tobacco packet detection area for detecting the tobacco leaf tobacco packets; the method is characterized in that:
an automatic sampling mechanism for automatically sampling tobacco leaf cigarette packet detection is arranged on one side of the cigarette packet detection area;
the tobacco leaf and tobacco bale quality detection system is characterized by further comprising an integrated detection control mechanism for tobacco leaf and tobacco bale quality detection, wherein the integrated detection control mechanism performs quality detection after sampling the tobacco leaf and tobacco bale through the automatic sampling mechanism, and the integrated detection control mechanism comprises a tobacco bale mildew detection module and/or an intelligent visual module and/or a tobacco chemical component detection module.
2. The tobacco leaf tobacco bale quality real-time detection device of claim 1, characterized in that: the automatic sampling mechanism comprises a robot, and the robot performs quality detection on tobacco bales through the integrated detection control mechanism after sampling the tobacco bales.
3. The tobacco leaf tobacco bale quality real-time detection device of claim 2, characterized in that: the robot is provided with an image acquisition element for acquiring a surface image of the tobacco leaf and tobacco bale and/or a volatile gas detection probe for acquiring volatile gas in the tobacco leaf and tobacco bale and/or a proximity near-infrared detection probe for acquiring a near-infrared spectrum of tobacco in the tobacco leaf and tobacco bale.
4. The tobacco leaf tobacco bale quality real-time detection device of claim 1, characterized in that: the tobacco bale detection area is provided with an image acquisition element for acquiring a surface image of a tobacco bale.
5. The tobacco leaf tobacco bale quality real-time detection device of claim 1, characterized in that: the integrated detection control mechanism comprises a database module for storing at least one standard image of the surface quality of the tobacco leaf cigarette packet and/or at least one tobacco leaf chemical component information and/or at least one tobacco leaf mildew volatile gas information;
or the tobacco bale mildew detection module comprises a storage unit for storing at least one tobacco leaf mildew volatile gas information and/or the intelligent vision module comprises a storage unit for storing at least one standard image of the surface quality of the tobacco leaf and tobacco bale and/or the tobacco chemical component detection module comprises a storage unit for storing at least one tobacco leaf chemical component information.
6. The real-time detection device for the quality of tobacco leaf cigarette packets according to any one of claims 1-5, characterized in that: the integrated detection control mechanism is connected with a removing element, and the removing element is controlled to remove tobacco leaves and tobacco packages which are detected as unqualified products by the integrated detection control mechanism out of the tobacco package detection area.
7. The real-time detection device for the quality of tobacco leaf cigarette packets according to any one of claims 1-5, characterized in that: the tobacco bale conveying mechanism also comprises a conveying line used for conveying the tobacco bales which are detected to be qualified by the integrated detection control mechanism to the next procedure of the production line.
8. The real-time detection device for the quality of tobacco leaf cigarette packets according to any one of claims 1-5, characterized in that: and the cigarette packet detection area is provided with a protection element.
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| CN201920716926.9U CN210136176U (en) | 2019-05-17 | 2019-05-17 | Real-time detection device for quality of tobacco leaf and tobacco bale |
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| CN201920716926.9U CN210136176U (en) | 2019-05-17 | 2019-05-17 | Real-time detection device for quality of tobacco leaf and tobacco bale |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111504383A (en) * | 2020-05-07 | 2020-08-07 | 厦门烟草工业有限责任公司 | Smoke box detection system and method |
| CN112362720A (en) * | 2020-10-29 | 2021-02-12 | 河南中烟工业有限责任公司 | Detection method for mildew of boxed tobacco leaves |
-
2019
- 2019-05-17 CN CN201920716926.9U patent/CN210136176U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111504383A (en) * | 2020-05-07 | 2020-08-07 | 厦门烟草工业有限责任公司 | Smoke box detection system and method |
| CN112362720A (en) * | 2020-10-29 | 2021-02-12 | 河南中烟工业有限责任公司 | Detection method for mildew of boxed tobacco leaves |
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