CN210133310U - Ink box sealing machine - Google Patents
Ink box sealing machine Download PDFInfo
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- CN210133310U CN210133310U CN201920515472.9U CN201920515472U CN210133310U CN 210133310 U CN210133310 U CN 210133310U CN 201920515472 U CN201920515472 U CN 201920515472U CN 210133310 U CN210133310 U CN 210133310U
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Abstract
The utility model provides an ink horn capper, ink horn capper includes: the fixing plate is arranged at the top; the ink box base is positioned below the sealing device and arranged on the sliding rail; the pushing cylinder pushes the ink box base to reciprocate on the slide rail; the sealing device is arranged at the fixed plate and comprises a sealing and pressing device and an ironing head, the ironing head is arranged on the sealing and pressing device, and a downward pressing cylinder for driving the sealing and pressing device and the ironing head to do vertical linear motion is arranged in the sealing and pressing device; the heating device is arranged below the sealing device and is provided with an ironing head for heating and cutting off the seal; the seal clamping device blows and clamps and stretches the seal into a straight line, so that the seal is fixed below the sealing device; and the controller controls the working states of the pushing cylinder, the sealing and pressing device, the heating device and the sealing strip clamping device. The utility model discloses automatic encapsulation ink horn beats printer head accomplishes self-heating, carries the strip of paper used for sealing, seals, cuts off the strip of paper used for sealing flow automatically, and degree of automation is high, improves production efficiency and product percent of pass.
Description
Technical Field
The utility model relates to an ink horn technical field indicates an ink horn capper especially.
Background
The print head is one of the most important parts of the ink jet and stylus printer systems, and the ink cartridge with the print head has a compact structure and reliable performance, so that a lot of users can use the ink cartridge, but the cost is high, so that the print head needs to be protected in the production process. When the print head is exposed to air, ink on the surface of the print head may solidify or dust in the air may enter the print head to cause clogging of the print head. To prevent this, we seal the cartridge printhead with a seal. The traditional sealing method is that a seal is manually heated to 80-100 ℃ by a hot air gun, and then a printing head is sealed by the seal and pressed for about 2 seconds. This method has the following disadvantages: the manual sealing efficiency is low, and about 300 sealing operations are performed per hour; the temperature control is not accurate, and the sealing is easy to be weak; the sealing position can not be accurately positioned manually, and the sealing effect is influenced.
Therefore, it is a problem to be solved to design an ink cartridge printing head capable of automatically sealing the seal on the ink cartridge.
Disclosure of Invention
The utility model aims at providing an ink horn capper realizes that automatic encapsulation ink horn beats printer head, accomplishes self-heating strip of paper used for sealing, automatic transport strip of paper used for sealing, seals, automatic cutting strip of paper used for sealing etc. automatically, and degree of automation is high, has improved production efficiency, and the product percent of pass improves by a wide margin.
The utility model provides a technical scheme as follows:
the utility model provides an ink horn capper includes:
the fixing plate is arranged at the top;
the ink box base is positioned below the sealer and arranged on the sliding rail, and is used for placing an ink box to be packaged;
the pushing cylinder is connected with the ink box base and used for pushing the ink box base to reciprocate on the sliding rail;
the sealing device is arranged at the fixed plate and comprises a sealing and pressing device and an ironing head, and the ironing head is arranged on the sealing and pressing device; a pressing cylinder for driving the pressing device and the ironing head to do linear motion up and down is arranged in the pressing device;
the heating device is arranged below the sealing device and is provided with an ironing head for heating and cutting off the seal;
the seal clamping device is used for blowing the seal and clamping and stretching the seal into a straight line so that the seal is fixed below the sealing machine;
and the controller is respectively connected with the pushing cylinder, the sealing and pressing device, the heating device and the sealing strip clamping device and is used for controlling the working states of the pushing cylinder, the sealing and pressing device, the heating device and the sealing strip clamping device.
Further, the pressure sealing device comprises:
one end of the downward pressing air cylinder is fixed on the fixing plate;
the heat conducting plate is connected with the other end of the lower pressing cylinder, fixed below the heating device and heated by the heating device;
the hot head penetrates through the heat-conducting plate, and the heat-conducting plate is pushed downwards when the pressing cylinder moves in a telescopic mode.
Further, the sealer includes: the device comprises a position detection device, a first mechanical sliding table and a controller;
the position detection device is connected with the controller and is used for detecting the position information of the ink box printing head;
the controller is connected with the first mechanical sliding table and used for analyzing the position information to obtain a control instruction;
and the first mechanical sliding table is connected with the pressing cylinder and used for driving the pressing cylinder to be close to the position of the ink box printing head along the horizontal direction according to the control instruction.
Further, the seal holding device includes: the clamping device comprises a clamping piece, a clamping cylinder, a gas claw, a blowing piece and a second mechanical sliding table;
the clamping piece is arranged below the heating device and used for positioning and clamping the seal;
the air blowing piece is arranged on one side of the clamping piece and used for blowing the seal clamped by the clamping piece towards the air claw;
the gas claw is arranged below the heating device and used for grabbing and stretching the seal into a straight line, so that the seal is fixed below the sealing device;
the clamping cylinder is connected with the gas claw and used for pushing the gas claw to move close to or far away from the clamping piece in a reciprocating manner;
the second mechanical sliding table is connected with the pneumatic claw and used for driving the pneumatic claw to move so as to stretch the seal strip into a straight line, and therefore the seal strip is fixed below the sealing device.
Further, the heating device includes: the device comprises a solid-state relay, an alternating current motor, an ironing head, a rectifier and an ironing head heating pipe;
the first connecting point of the solid-state relay is connected with a live wire, the second connecting point of the solid-state relay is connected with one end of the scalding head heating pipe, and the other end of the scalding head heating pipe is connected with a zero line;
the third connecting point of the solid-state relay is connected with the ironing head;
a fourth connecting point of the solid-state relay is connected with the forward voltage output end of the rectifier;
a first voltage input end of the rectifier is connected with the live wire, a second voltage input end of the rectifier is connected with the zero line, a first voltage output end of the rectifier outputs a first voltage, and a second voltage output end of the rectifier outputs a second voltage;
and the motor starting control end of the alternating current motor is connected with the controller.
Further, the heating device further comprises a temperature detection module; the temperature detection module comprises a hot head thermocouple and a thermocouple temperature detection module;
the hot head thermocouple is connected with the hot head and used for detecting the temperature data of the hot head and uploading the temperature data to the thermocouple temperature detection module;
and the thermocouple temperature detection module is used for analyzing and controlling the heating temperature of the ironing head heating pipe according to the temperature data until the temperature data of the heating device reaches a preset temperature range.
Furthermore, the ink box base is provided with a plurality of clamping positions which are arranged at equal intervals, and the spacing distance of the plurality of clamping positions is a first distance value; the clamping position is used for placing an ink box to be packaged;
the heat conducting plate is provided with a plurality of through grooves for the ironing heads to penetrate through, and the spacing distance of the through grooves is a second distance;
the number of the through grooves is larger than the clamping number, and the second distance is larger than the first distance.
Through the utility model provides a pair of ink horn capper can realize automatic encapsulation ink horn and beat printer head, accomplishes self-heating strip of paper used for sealing, carries the strip of paper used for sealing automatically, seals, automatic cutting strip of paper used for sealing etc. automatically, and degree of automation is high, has improved production efficiency, and the product percent of pass improves by a wide margin.
Drawings
The above features, technical features, advantages and modes of realisation of an ink cartridge capper will be further described in the following, in a clearly understandable manner, with reference to the accompanying drawings, which illustrate preferred embodiments.
FIG. 1 is a schematic structural view of the packaging machine of the present invention;
FIG. 2 is a schematic diagram of the circuit principle structure of the heating device of the present invention;
FIG. 3 is a schematic diagram of the circuit principle structure of the temperature detecting module of the present invention;
FIG. 4 is a schematic diagram of the circuit schematic structure of the temperature detection module and the controller of the present invention;
FIG. 5 is a schematic diagram of the circuit schematic structure of the controller connected to the air pressure sensor and the switch according to the present invention;
FIG. 6 is a schematic diagram of the circuit schematic structure of the controller connected to the switch according to the present invention;
FIG. 7 is a schematic diagram of the electrical schematic structure of the controller connected to the valve and the ironing head according to the present invention;
fig. 8 is a schematic diagram of the electric circuit principle structure of the controller connected to the cylinder, the gas claw and the indicator light of the present invention.
Detailed Description
In order to more clearly illustrate embodiments of the present invention or technical solutions in the prior art, specific embodiments of the present invention will be described below with reference to the accompanying drawings. It is obvious that the drawings in the following description are only examples of the invention, and that for a person skilled in the art, other drawings and embodiments can be obtained from these drawings without inventive effort.
For the sake of simplicity, only the parts relevant to the present invention are schematically shown in the drawings, and they do not represent the actual structure as a product. Moreover, to make the drawings concise and understandable, components having the same structure or function in some of the drawings are only schematically depicted, or only labeled. In this document, "one" means not only "only one" but also a case of "more than one".
In an embodiment of the present invention, as shown in fig. 1, an ink cartridge sealing machine 1 includes:
a fixed plate 12 arranged on the top;
the ink box base 11 is positioned below the sealing device and arranged on the sliding rail 15, and the ink box base 11 is used for placing the ink box 2 to be packaged;
the pushing cylinder is connected with the ink box base 11 and used for pushing the ink box base 11 to reciprocate on the sliding rail 15;
the sealing device is arranged at the fixed plate 12 and comprises a sealing and pressing device 16 and an ironing head 17, and the ironing head 17 is arranged on the sealing and pressing device 16; a downward pressing cylinder for driving the sealing device 16 and the ironing head 17 to move linearly up and down is arranged in the sealing device 16;
a heating device 13 provided below the sealer, the heating device 13 being provided with an ironing head 17 for heating and cutting the seal 3;
the seal clamping device is used for blowing up the seal 3 and clamping and stretching the seal into a straight line so that the seal 3 is fixed below the sealing machine;
and the controller is respectively connected with the pushing cylinder, the sealing and pressing device 16, the heating device 13 and the seal clamping device and is used for controlling the working states of the pushing cylinder, the sealing and pressing device 16, the heating device 13 and the seal clamping device.
The sealing and pressing device 16 comprises:
a lower pressure cylinder, one end of which is fixed on the fixed plate 12;
the heat conducting plate is connected with the other end of the lower pressure cylinder, fixed below the heating device 13 and heated by the heating device 13;
the hot head 17 penetrates through the heat conducting plate, and the heat conducting plate is pushed downwards when the pressing cylinder moves in a telescopic mode.
Specifically, in this embodiment, when the push-down cylinder performs linear telescopic motion, the heat-conducting plate can be pushed out downward to make the heat-conducting plate approach the seal 3, and when the heat-conducting plate approaches the seal 3, the heat-conducting plate contacts the seal 3 to transfer heat to the seal 3. The heat conducting plate is fixedly arranged on the heat conducting plate 17, heat on the heat conducting plate can be transferred to the heat conducting plate 17, preferably, a plurality of heat conducting heads 17 can be arranged, each heat conducting head 17 is arranged at an equal distance, the ink box base 11 is provided with a plurality of clamping positions which are arranged at equal intervals, and the spacing distance of the plurality of clamping positions is a first distance value; the clamping position is used for placing the ink box 2 to be packaged; the heat conducting plate is provided with a plurality of ironing heads 17 which are arranged at equal intervals in a penetrating manner, and the interval distance of the through grooves is a second distance; the number of the ironing heads 17 is larger than the number of the clamping positions, and the second distance is larger than the first distance. Under the pushing of the pressing cylinder, the heat conducting plate moves downwards to seal the nozzle, and the ironing head 17 cuts the seal 3 and pushes the seal 3 onto the printing head of the ink box 2, so that the seal 3 seals the printing head of the ink box 2.
The ink box 2 is arranged in the ink box base 11, the ink box base 11 is connected with the air cylinder, the ink box base 11 is arranged on the sliding rail 15, and the air cylinder pushes the ink box base 11 to reciprocate on the sliding rail 15, so that the relative position between the ink box 2 and the seal 3 does not need to be manually aligned. The utility model discloses set up strip of paper used for sealing clamping device, wherein set up mechanical slip table (can be gas accuse slip table) and controlled strip of paper used for sealing 3, make strip of paper used for sealing 3 better aim at with ink horn 2, fix a position simpler, seal the position also more accurate.
The utility model discloses can automize and seal 2's the printer head, traditional method utilizes hot-blast rifle and strip of paper used for sealing 3 will beat printer head through the manual work and seals and seal, and efficiency is extremely low, and every hour can only accomplish about 300, and uses the utility model discloses a product and method accomplish self-heating strip of paper used for sealing 3, automatic transport strip of paper used for sealing 3, seal, automatic cutting strip of paper used for sealing 3 etc. and degree of automation is high, has improved work efficiency greatly to improved production efficiency, the product percent of pass improves by a wide margin.
Based on the foregoing embodiment, as shown in figure 1,
the sealer includes: the device comprises a position detection device, a first mechanical sliding table and a controller;
the position detection device is connected with the controller and is used for detecting the position information of the printing head of the ink box 2;
the controller is connected with the first mechanical sliding table and used for analyzing the position information to obtain a control instruction;
and the first mechanical sliding table is connected with the pressing cylinder and used for driving the pressing cylinder to be close to the position of the printing head of the ink box 2 along the horizontal direction according to the control instruction.
Specifically, in this embodiment, compared with the previous embodiment, a position detection device and a first mechanical sliding table are additionally provided. The position of the printing head of the ink box 2 is detected through the position detection device, the position information is obtained and then is uploaded to the controller, the controller detects and uploads the position information according to the position detection device, the first mechanical sliding table is controlled to be close to the position of the printing head of the ink box 2 after a position adjustment control instruction is obtained through analysis, the position detection device is combined with the first mechanical sliding table to achieve positioning sealing more accurately, sealing quality is better, and packaging efficiency is higher. The position detecting device may be a camera or other sensor having an induction function of the ink cartridge 2.
Based on the foregoing embodiment, as shown in fig. 1, the seal holding device includes: the seal holding device includes: the clamping part 18, the clamping cylinder, the gas claw 14, the blowing part and the second mechanical sliding table;
the clamping piece 18 is arranged below the heating device 13 and used for positioning and clamping the seal 3;
the air blowing piece is arranged on one side of the clamping piece 18 and is used for blowing the seal 3 clamped by the clamping piece 18 towards the air claw 14;
the gas claw 14 is arranged below the heating device 13 and used for grabbing and stretching the seal 3 into a straight line so that the seal 3 is fixed below the sealing machine;
the clamping cylinder is connected with the air claw 14 and is used for pushing the air claw 14 to move close to or far away from the clamping piece 18 in a reciprocating manner;
the second mechanical sliding table is connected with the pneumatic claw 14 and used for driving the pneumatic claw 14 to move so as to stretch the seal 3 into a straight line, and therefore the seal 3 is fixed below the sealing device.
Specifically, the utility model discloses a second machinery slip table drives gas claw 14 and removes towards the direction that is close to holder 18, thereby press from both sides and get the strip of paper used for sealing 3 that the holder 18 is fixed, then second machinery slip table drives gas claw 14 and moves towards keeping away from holder 18, thereby stretch into the straight line with strip of paper used for sealing 3, and then fix strip of paper used for sealing 3 in the sealer below, preferably, second machinery slip table is gas accuse slip table, control strip of paper used for sealing 3, make strip of paper used for sealing 3 better aim at with ink horn 2, the location is simpler, it is also more accurate to seal the position.
Based on the foregoing embodiment, as shown in fig. 1 and 2, the heating device 13 includes: a solid-state relay, an alternating current motor, an ironing head 17, a rectifier and an ironing head 17 heating pipe;
a first connecting point of the solid-state relay is connected with a live wire, a second connecting point of the solid-state relay is connected with one end of the heating pipe of the ironing head 17, and the other end of the heating pipe of the ironing head 17 is connected with a zero line;
the third connecting point of the solid-state relay is connected with the ironing head 17;
a fourth connecting point of the solid-state relay is connected with the forward voltage output end of the rectifier;
a first voltage input end of the rectifier is connected with the live wire, a second voltage input end of the rectifier is connected with the zero line, a first voltage output end of the rectifier outputs a first voltage, and a second voltage output end of the rectifier outputs a second voltage;
and the motor starting control end of the alternating current motor is connected with the controller.
Specifically, a first end of the leakage current type circuit breaker (Q1) is connected with one end of a first two-stage fuse (F1), a second end of the leakage current type circuit breaker (Q1) is connected with a live wire, a third end of the leakage current type circuit breaker (Q1) is connected with one end of a second two-stage fuse (F2), and a fourth end of the leakage current type circuit breaker (Q1) is connected with a zero line. The other end of the first two-stage fuse (F1) is connected with the first end of the first two-stage switch (S1), the second end of the first two-stage switch (S1) is connected with the first voltage input end of the rectifier (DC), the other end of the second two-stage fuse (F2) is connected with the first end of the second two-stage switch (S2), the second end of the second two-stage switch (S2) is connected with the second voltage input end of the rectifier (DC), the first voltage output end of the rectifier (DC) outputs a first voltage (0V), and the second voltage output end of the rectifier (DC) outputs a second voltage (+ 24V). The first end of the first two-stage switch (S1) is connected to one end of a first normally open contact (KM1), and the first end of the second two-stage switch (S2) is connected to one end of a second normally open contact (KM 2). The other end of first normally open contact (KM1) respectively with first solid state relay (SSR1), second solid state relay (SSR2), the first end of third solid state relay (SSR3) and fourth solid state relay (SSR4) is connected, the other end of first normally open contact (KM1) still is connected with the one end of radiator fan (M). The other end of a second normally open contact (KM2) is connected with the second end of a first solid state relay (SSR1) after being connected with a first heating tube, the other end of the second normally open contact (KM2) is connected with the second heating tube and then is connected with the second end of a second solid state relay (SSR2), the other end of the second normally open contact (KM2) is connected with the second end of a third solid state relay (SSR3) after being connected with a third heating tube, the other end of the second normally open contact (KM2) is connected with the second end of a fourth solid state relay (SSR4) after being connected with a fourth heating tube, and the other end of the second normally open contact (KM2) is further connected with the other end of a cooling fan (M).
Based on the foregoing embodiment, as shown in fig. 3, the heating device 13 further includes a temperature detection module; the temperature detection module comprises an ironing head 17 thermocouple and a thermocouple temperature detection module;
the thermocouple of the ironing head 17 is connected with the ironing head 17 and used for detecting the temperature data of the ironing head 17 and uploading the temperature data to the thermocouple temperature detection module;
and the thermocouple temperature detection module is used for analyzing and controlling the heating temperature of the heating pipe of the ironing head 17 according to the temperature data until the temperature data of the heating device 13 reaches a preset temperature range.
The utility model discloses a thermocouple temperature detection module carries out real time monitoring to the temperature to be convenient for carry out the control of higher degree to the temperature, make the temperature of sealing more stable, the effect of sealing is better.
An embodiment of the present invention, as shown in fig. 1, is a method for controlling the sealing of an ink cartridge 2, including: an ink cartridge 22 and an ink cartridge capper 1; the ink cartridge 22 includes: the ink cartridge 2 is a print head; the cartridge capper 11 includes: a fixing plate 1212, an ink box base 1111, a pushing cylinder, a slide rail 1515, a controller, a sealer, a heating device 1313, and a seal clamping device 14;
a fixed plate 12 arranged on the top;
the ink box base 11 is positioned below the sealing device and arranged on the sliding rail 15, and the ink box base 11 is used for placing the ink box 2 to be packaged;
the pushing cylinder is connected with the ink box base 11 and used for pushing the ink box base 11 to reciprocate on the sliding rail 15;
the sealing machine is arranged at the fixed plate 12 and comprises a sealing and pressing device 16 and an ironing head 1717, and the ironing head 17 is arranged on the sealing and pressing device 16; a downward pressing cylinder for driving the sealing device 1616 and the ironing head 17 to move linearly up and down is arranged in the sealing device 16;
a heating device 13 provided below the sealer, the heating device 13 being provided with an ironing head 17 for heating and cutting the seal 3;
the seal clamping device is used for blowing up the seal 3 and clamping and stretching the seal into a straight line so that the seal 3 is fixed below the sealing machine;
the controller is respectively connected with the pushing cylinder, the sealing and pressing device 16, the heating device 13 and the seal clamping device and is used for controlling the working states of the pushing cylinder, the sealing and pressing device 16, the heating device 13 and the seal clamping device;
the packaging control method of the ink box 2 comprises the following steps:
the heating device 13 heats;
after the ink box 2 is placed at the ink box base 11 and the printing head of the ink box 2 is placed towards the sealer, the pushing cylinder pushes the ink box base 11 to move to the area below the sealer;
the seal clamping device blows and clamps and stretches the seal 3 into a straight line, so that the seal 3 is fixed below the sealing machine;
the pressing cylinder moves downwards to push the sealing device 16 and the ironing head 17 to move towards the seal 3, so that the sealing device 16 thermally presses the seal 3 onto the printing head of the ink box 2, and the seal 3 is cut by the ironing head 17 to complete sealing.
The packaging control method of the ink box 2 comprises the following steps:
the heating device 13 heats;
after the ink box 2 is placed at the ink box base 11 and the printing head of the ink box 2 is placed towards the sealer, the pushing cylinder pushes the ink box base 11 to move to the area below the sealer;
the seal clamping device blows and clamps and stretches the seal 3 into a straight line, so that the seal 3 is fixed below the sealing machine;
the downward-pressing cylinder moves downwards to push the heat conduction plate and the ironing head 17 to move towards the seal 3, so that the heat conduction plate thermally presses the seal 3 onto the printing head of the ink box 2, and the seal 3 is cut off by the ironing head 17 to finish sealing.
Specifically, in this embodiment, when the push-down cylinder performs linear telescopic motion, the heat-conducting plate can be pushed out downward to make the heat-conducting plate approach the seal 3, and when the heat-conducting plate approaches the seal 3, the heat-conducting plate contacts the seal 3 to transfer heat to the seal 3. Scald the head 17 and fix and locate on the heat-conducting plate, heat on the heat-conducting plate can transmit to scald on head 17, preferably, can set up a plurality of heads 17 that scald, every scalds a head 17 equidistance setting, and under the promotion of air cylinder down, the heat-conducting plate downstream seals the pressure shower nozzle, and scalds head 17 and then cuts off strip of paper used for sealing 3 to bulldoze strip of paper used for sealing 3 on the 2 printheads of ink horn, make strip of paper used for sealing 3 seal 2 printhead seals with ink horn 2.
The ink box 2 is arranged in the ink box base 11, the ink box base 11 is connected with the air cylinder, the ink box base 11 is arranged on the sliding rail 15, and the air cylinder pushes the ink box base 11 to reciprocate on the sliding rail 15, so that the relative position between the ink box 2 and the seal 3 does not need to be manually aligned. The utility model discloses set up strip of paper used for sealing clamping device, wherein set up mechanical slip table (can be gas accuse slip table) and controlled strip of paper used for sealing 3, make strip of paper used for sealing 3 better aim at with ink horn 2, fix a position simpler, seal the position also more accurate.
The utility model discloses can automize and beat printer head seal to ink horn 2, traditional method utilizes hot-blast rifle and strip of paper used for sealing 3 to beat printer head seal through the manual work, and efficiency is extremely low, and every hour can only accomplish about 300, and uses the utility model discloses a product and method accomplish self-heating strip of paper used for sealing 3, automatic transport strip of paper used for sealing 3, seal, automatic cutting strip of paper used for sealing 3 etc. and degree of automation is high, has improved work efficiency greatly to improved production efficiency, the product percent of pass improves by a wide margin.
Based on the foregoing embodiment, as shown in fig. 1, the sealing machine includes a position detection device, a first mechanical sliding table; the first mechanical sliding table is connected with the downward pressing cylinder and drives the downward pressing cylinder to move along the horizontal direction;
the method comprises the following steps that after an ink box 2 is placed at an ink box base 11, and a printing head of the ink box 2 faces a sealer, a pressing cylinder moves downwards to push a heat conducting plate and a scalding head 17 to face a seal 3, so that the seal 3 is hot-pressed onto the printing head of the ink box 2 by the heat conducting plate, and the scalding head 17 cuts the seal 3 to finish sealing, and comprises the following steps:
the position detection device detects the position information of the printing head of the ink box 2 and uploads the position information to the controller;
the controller analyzes the position information to obtain a control instruction and transmits the control instruction to the first mechanical sliding table;
and the first mechanical sliding table drives the heat-conducting plate to face the position of the printing head of the ink box 2 according to the position adjustment control instruction.
Specifically, in this embodiment, compared with the previous embodiment, a position detection device and a first mechanical sliding table are additionally provided. The position of the printing head of the ink box 2 is detected through the position detection device, the position information is obtained and then is uploaded to the controller, the controller detects and uploads the position information according to the position detection device, the first mechanical sliding table is controlled to be close to the position of the printing head of the ink box 2 after a position adjustment control instruction is obtained through analysis, the position detection device is combined with the first mechanical sliding table to achieve positioning sealing more accurately, sealing quality is better, and packaging efficiency is higher.
Based on the foregoing embodiment, the seal holding device includes: the clamping part 18, the clamping cylinder, the gas claw 14, the blowing part and the second mechanical sliding table;
the clamping piece 18 is arranged below the heating device 13 and used for positioning and clamping the seal 3;
the air blowing piece is arranged on one side of the clamping piece 18 and is used for blowing air;
the gas claw 14 is arranged below the heating device 13 and used for grabbing the seal 3;
the clamping cylinder is connected with the air claw 14 and is used for pushing the air claw 14 to move close to or far away from the clamping piece 18 in a reciprocating manner;
the second mechanical sliding table is connected with the pneumatic claw 14 and is used for driving the pneumatic claw 14 to move;
the seal holding device blows and holds and stretches the seal 3 in a straight line so that the seal 3 is fixed under a sealer includes the steps of:
the controller controls the air blowing piece to blow air, so that the seal 3 clamped by the clamping piece 18 moves towards the air claw 14;
the second mechanical sliding table drives the air claw 14 to move towards the direction close to the clamping piece 18, so as to clamp the seal 3 clamped at the clamping piece 18 and blown by the air blowing piece;
the second mechanical sliding table drives the gas claw 14 to move towards the direction far away from the clamping piece 18, and the clamped seal 3 is stretched into a straight line, so that the seal 3 is fixed below the sealing device.
Specifically, the utility model discloses a second machinery slip table drives gas claw 14 and removes towards the direction that is close to holder 18, thereby press from both sides and get the strip of paper used for sealing 3 that the holder 18 is fixed, then second machinery slip table drives gas claw 14 and moves towards keeping away from holder 18, thereby stretch into the straight line with strip of paper used for sealing 3, and then fix strip of paper used for sealing 3 in the sealer below, preferably, second machinery slip table is gas accuse slip table, control strip of paper used for sealing 3, make strip of paper used for sealing 3 better aim at with ink horn 2, the location is simpler, it is also more accurate to seal the position.
In the above embodiment, the first mechanical slide table and the second mechanical slide table may be pneumatic slide tables. The clamping piece 18 is fixed at the outlet of the seal 3 and used for positioning and clamping the seal 3, the air claw 14 is fixed on the second mechanical sliding table and moves along with the sliding table, and the other end of the seal 3, which is clamped by the air claw 14, is used for dragging the seal 3 and adjusting the height and the position of the seal 3, so that the seal 3 better corresponds to the printing head of the ink box 2. The second mechanical sliding table can drive the pneumatic claw 14 to move linearly left and right.
The ink box 2 is arranged below the clamping piece 18 and the air claw 14 and corresponds to the seal 3, when a plurality of ink boxes 2 are arranged, the ink boxes 2 can be supported on one ink box base 11, the balance and stability of the ink boxes 2 are ensured, and the ink box base 11 is arranged below the ink boxes 2 to support the ink boxes 2.
Based on the above embodiments, as shown in fig. 1-8, the controller is a dada PLC controller shown in fig. 4, which is model number DVP32ES 200T. The thermocouple detection module is a tada thermocouple detector as shown in fig. 4, which is model number DVP04TCE 2. The first voltage (0V) and the second voltage (+24V) are output through the rectifier as shown in fig. 2. The first interface (UP0) of the controller is connected with a second voltage (+24V), the second interface (ZP0) of the controller is connected with a first voltage (0V), the third interface (UP1) of the controller is connected with the second voltage (+24V), the fourth interface (ZP1) of the controller is connected with the first voltage (0V), the fifth interface (D +) of the controller is connected with the first contact (1) of the pedology touch screen, the sixth interface (D-) of the controller is connected with the second contact (6) of the pedology touch screen, the model of the pedology touch screen is 070 ET, the second voltage input end (+24V) of the pedology touch screen is connected with the second voltage (+24V), and the first voltage input end (0V) of the pedology touch screen is connected with the first voltage (0V). A seventh interface (L) of the controller is connected to the other end of the first normally open contact shown in fig. 2, an eighth interface (N) of the controller is connected to the other end of the second normally open contact shown in fig. 2, a ninth interface (PE) of the controller is connected to the PE interface shown in fig. 2, and the ninth interface (PE) of the controller is connected to the first interface (PE) of the tad thermocouple detector shown in fig. 4. The second interface (+24V) of the mesa thermocouple detector is connected to the second voltage (+24V), and the first interface (0V) of the mesa thermocouple detector is connected to the first voltage (0V).
As shown in fig. 5, the first control interface (X0) of the controller is connected to one end of the first foot switch (SB1), and the other end of the first foot switch controller (SB1) is connected to the first voltage (0V). The second control interface (X1) is connected with a second foot switch (SB2), and the other end of the second foot switch controller (SB2) is connected with the first voltage (0V). The third control interface (X2) of the controller is connected with one end of a first normally open switch (SM1), and the other end of the first normally open switch (SM1) is connected with a first voltage (0V). And a fourth control interface (X3) of the controller is connected with one end of a second normally-open switch (SM2), and the other end of the second normally-open switch (SM2) is connected with the first voltage (0V). And a fifth control interface (X4) of the controller is connected with one end of a third normally-open switch (SM3), and the other end of the third normally-open switch (SM3) is connected with the first voltage (0V). And a sixth control interface (X4) of the controller is connected with one end of a fourth normally-open switch (SM4), and the other end of the fourth normally-open switch (SM4) is connected with the first voltage (0V). And a seventh control port (X6) of the controller is connected with the first end of the air pressure sensor, the second end of the air pressure sensor is connected with a second voltage (+24V), and the third end of the air pressure sensor is connected with a first voltage (0V). The second end of the air pressure sensor is connected with a second voltage (+24V), and the third end of the air pressure sensor is connected with a first voltage (0V).
As shown in fig. 6, the eighth control port (X10), the ninth control port (X11), the tenth control port (X12), the eleventh control port (X13), the twelfth control port (X14), the thirteenth control port (X15), the fourteenth control port (X16), and the fifteenth control port (X17) of the controller are respectively connected to one end of the fifth normally open switch (SM5), the sixth normally open switch (SM6), the seventh normally open switch (SM7), the eighth normally open switch (SM8), the ninth normally open switch (SM9), the tenth normally open switch (SM10), the eleventh normally open switch (SM11), and the twelfth normally open switch (SM12), the other ends of a fifth normally-open switch (SM5), a sixth normally-open switch (SM6), a seventh normally-open switch (SM7), an eighth normally-open switch (SM8), a ninth normally-open switch (SM9), a tenth normally-open switch (SM10), an eleventh normally-open switch (SM11) and a twelfth normally-open switch (SM12) are respectively connected with a first voltage (0V).
As shown in fig. 7, the sixteenth control port (Y0), the seventeenth control port (Y1), the eighteenth control port (Y2), and the nineteenth control port (Y3) of the controller are connected to the first iron 17, the second iron 17, the third iron 17, and the fourth iron 17, respectively. The twentieth control port (Y4), the twenty-first control port (Y5), the twenty-second control port (Y6) and the twenty-third control port (Y7) of the controller are respectively connected with one ends of a first valve (YV1), a second valve (YV2), a third valve (YV3) and a fourth valve (YV4), and the other ends of the first valve (YV1), the second valve (YV2), the third valve (YV3) and the fourth valve (YV4) are respectively connected with a second voltage (+ 24V).
As shown in fig. 8, the twenty-fourth control port (Y10), the twenty-fifth control port (Y11), the twenty-sixth control port (Y12), and the twenty-seventh control port (Y13) of the controller are connected to one end of the fifth valve (YV5), the sixth valve (YV6), the seventh valve (YV7), and the eighth valve (YV8), respectively, and the other end of the fifth valve (YV5), the sixth valve (YV6), the seventh valve (YV7), and the eighth valve (YV8) are connected to the second voltage (+24V), respectively. The twenty-eighth control port (Y14), the twenty-ninth control port (Y15) and the thirtieth control port (Y16) of the controller are respectively connected with the first interface (red), the second interface (yellow) and the third interface (green) of the three-color indicator lamp, and the fourth interface (brown) of the three-color indicator lamp is connected with the second voltage (+ 24V).
When a user steps on the foot switch with a foot to start the ink box sealing machine 1 to work, the air pressure sensor detects the air pressure at the air blowing part in real time, and when the air pressure reaches a preset air pressure value, the air blowing part blows the seal 3 clamped by the clamping part 18 towards the air claw 14. Then, the controller issues a clamping control instruction to the clamping cylinder, so that the clamping cylinder drives the gas claw 14 to move towards a direction close to the position of the clamping piece 18, thereby clamping the seal 3 clamped by the clamping piece 18, and the gas claw 14 clamps the seal 3 to move towards a direction away from the position of the clamping piece 18, thereby clamping the seal 3 by the gas claw 14 and stretching the seal 3 into a straight line, so that the seal 3 is fixed below the sealing device. Then, the controller issues a control instruction to the sealing device 16 of the sealing device, so that when the pressing cylinder of the sealing device 16 performs linear telescopic motion, the heat conducting plate can be pushed downwards to enable the heat conducting plate to approach the seal 3, and when the heat conducting plate approaches the seal 3, the heat conducting plate contacts the seal 3 to transfer heat to the seal 3. Scald the head 17 and fix and locate on the heat-conducting plate, heat on the heat-conducting plate can transmit to scald on head 17, preferably, can set up a plurality of heads 17 that scald, every scalds a head 17 equidistance setting, and under the promotion of air cylinder down, the heat-conducting plate downstream seals the pressure shower nozzle, and scalds head 17 and then cuts off strip of paper used for sealing 3 to bulldoze strip of paper used for sealing 3 on the 2 printheads of ink horn, make strip of paper used for sealing 3 seal 2 printhead seals with ink horn 2.
The operation process of the ink box sealing machine 1 is as follows:
a heating preparation stage: the power switch of the ink box sealing machine 1 is opened, the controller issues a heating control instruction, the heating pipe of the scalding head 17 of the heating device 13 starts to heat according to the heating control instruction, the temperature of the heating pipe of the scalding head 17 is set to be 200 ℃, meanwhile, the heat heated by the heating pipe of the scalding head 17 of the heating device 13 is conducted to the scalding head 17 and the heat conducting plate through the scalding head 17, the temperature of the scalding head 17 is 200 ℃, and the temperature of the heat conducting plate is about 80 ℃.
Ink cartridge 2 installation stage: the ink box 2 is placed in a clamping position of the ink box base 11, after the printing head of the ink box 2 is placed towards the sealing machine, the pushing cylinder pushes the ink box base 11 to move to the lower area of the heat conducting plate under the control of the controller, and the printing head of the ink box 2 is located below the sealing strip 3.
And (3) clamping the seal strip: the blowing member blows the seal 3 held by the holding member 18 toward the air claw 14, and the seal 3 is blown up. The second mechanical sliding table drives the air claw 14 to move towards the direction of the clamping piece 18 according to a control command issued by the controller, so that the air claw 14 moves to the position of the winding outlet of the seal 3, the seal 3 is clamped and moves towards the direction far away from the clamping piece 18, and the seal 3 is stretched into a straight line.
And (3) sealing: the controller assigns control command to the capper, the position detection device of capper department detects the position that 2 printer heads of ink horn place, position information passback that will detect and obtain gives the controller, the controller generates position adjustment control command according to position information, and issue for first mechanical slip table, make first mechanical slip table drive the air cylinder of pushing down and carry out the horizontal direction and remove, beat printer head position until the heat-conducting plate towards ink horn 2, and because position detection device can accurately detect 11 every of ink horn base and treat the position information that printer head place was beaten to 2 of ink horn of the ink horn 2 of encapsulation, consequently beat printer head corresponding position information according to every ink horn 2, can accurately realize that heat-conducting plate department scalds first 17 and can be in step with a plurality of ink horn 2 and beat the strip of paper used for sealing 3 of printer head top and cut off by the. The controller controls to close the heating device 13 at the moment, the pressing cylinder pushes the sealing device to press downwards at the moment, the heat conducting plate presses the seal 3 on the print head of the ink box 2, the hot head 17 cuts the seal 3 off, and not only sealing is completed, but also the cut seal 3 is pressed to seal the print head of the ink box 2. The utility model discloses can realize that automatic encapsulation ink horn 2 beats printer head, accomplish self-heating strip of paper used for sealing 3, the automatic strip of paper used for sealing 3 of carrying, seal, automatic, cut off strip of paper used for sealing 3 etc. automatically, degree of automation is high, realizes automatic control, has greatly reduced artifical participation link for production efficiency improves greatly, and the product percent of pass also improves by a wide margin.
It should be noted that the above embodiments can be freely combined as necessary. The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (6)
1. An ink cartridge capper, comprising:
the fixing plate is arranged at the top;
the ink box base is positioned below the sealing device and arranged on the sliding rail, and the ink box base is used for placing an ink box to be packaged;
the pushing cylinder is connected with the ink box base and used for pushing the ink box base to reciprocate on the sliding rail;
the sealing device is arranged at the fixed plate and comprises a sealing and pressing device and an ironing head, and the ironing head is arranged on the sealing and pressing device; a pressing cylinder for driving the pressing device and the ironing head to do linear motion up and down is arranged in the pressing device;
the heating device is arranged below the sealing device and is provided with an ironing head for heating and cutting off the seal;
the seal clamping device is used for blowing the seal and clamping and stretching the seal into a straight line so that the seal is fixed below the sealing machine;
the controller is respectively connected with the pushing cylinder, the sealing and pressing device, the heating device and the seal clamping device and is used for controlling the working states of the pushing cylinder, the sealing and pressing device, the heating device and the seal clamping device;
the seal holding device includes: the clamping device comprises a clamping piece, a clamping cylinder, a gas claw, a blowing piece and a second mechanical sliding table;
the clamping piece is arranged below the heating device and used for positioning and clamping the seal;
the air blowing piece is arranged on one side of the clamping piece and used for blowing the seal clamped by the clamping piece towards the air claw;
the gas claw is arranged below the heating device and used for grabbing and stretching the seal into a straight line, so that the seal is fixed below the sealing device;
the clamping cylinder is connected with the gas claw and used for pushing the gas claw to move close to or far away from the clamping piece in a reciprocating manner;
the second mechanical sliding table is connected with the pneumatic claw and used for driving the pneumatic claw to move so as to stretch the seal strip into a straight line, and therefore the seal strip is fixed below the sealing device.
2. The ink cartridge capper of claim 1 wherein said capping means comprises:
one end of the downward pressing air cylinder is fixed on the fixing plate;
the heat conducting plate is connected with the other end of the lower pressing cylinder, fixed below the heating device and heated by the heating device;
the hot head penetrates through the heat-conducting plate, and the heat-conducting plate is pushed downwards when the pressing cylinder moves in a telescopic mode.
3. The ink cartridge capper of claim 1, wherein said capper comprises: the device comprises a position detection device, a first mechanical sliding table and a controller;
the position detection device is connected with the controller and is used for detecting the position information of the printing head of the ink box;
the controller is connected with the first mechanical sliding table and used for analyzing the position information to obtain a control instruction;
and the first mechanical sliding table is connected with the pressing cylinder and used for driving the pressing cylinder to be close to the position of the ink box printing head along the horizontal direction according to the control instruction.
4. The ink cartridge capper of claim 1 wherein said heating means comprises: the device comprises a solid-state relay, an alternating current motor, an ironing head, a rectifier and an ironing head heating pipe;
the first connecting point of the solid-state relay is connected with a live wire, the second connecting point of the solid-state relay is connected with one end of the scalding head heating pipe, and the other end of the scalding head heating pipe is connected with a zero line;
the third connecting point of the solid-state relay is connected with the ironing head;
a fourth connecting point of the solid-state relay is connected with the forward voltage output end of the rectifier;
a first voltage input end of the rectifier is connected with the live wire, a second voltage input end of the rectifier is connected with the zero line, a first voltage output end of the rectifier outputs a first voltage, and a second voltage output end of the rectifier outputs a second voltage;
and the motor starting control end of the alternating current motor is connected with the controller.
5. The ink cartridge capper of claim 1 wherein said heating means further comprises a temperature sensing module; the temperature detection module comprises a hot head thermocouple and a thermocouple temperature detection module;
the hot head thermocouple is connected with the hot head and used for detecting the temperature data of the hot head and uploading the temperature data to the thermocouple temperature detection module;
and the thermocouple temperature detection module is used for analyzing and controlling the heating temperature of the ironing head heating pipe according to the temperature data until the temperature data of the heating device reaches a preset temperature range.
6. The cartridge capper of claim 2 wherein:
the ink box base is provided with a plurality of clamping positions which are arranged at equal intervals, and the spacing distance of the plurality of clamping positions is a first distance value; the clamping position is used for placing an ink box to be packaged;
the heat conducting plate is provided with a plurality of through grooves for the ironing heads to penetrate through, and the spacing distance of the through grooves is a second distance;
the number of the through grooves is larger than the clamping number, and the second distance is larger than the first distance.
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CN109911273A (en) * | 2019-04-17 | 2019-06-21 | 北海绩迅电子科技有限公司 | A kind of the encapsulation control method and cartridge sealing machine of print cartridge |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109911273A (en) * | 2019-04-17 | 2019-06-21 | 北海绩迅电子科技有限公司 | A kind of the encapsulation control method and cartridge sealing machine of print cartridge |
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