CN210132708U

CN210132708U - Guide mechanism of baffle calender

Info

Publication number: CN210132708U
Application number: CN201822210155.4U
Authority: CN
Inventors: 孙成; 李学忠; 张明; 王慧敏
Original assignee: Zhenjiang Tai Ge Battery Separator Technology Co Ltd
Current assignee: Zhenjiang Tai Ge Battery Separator Technology Co Ltd
Priority date: 2018-12-27
Filing date: 2018-12-27
Publication date: 2020-03-10
Anticipated expiration: 2028-12-27

Abstract

A guide mechanism of a partition board calender is arranged on a calender support and positioned at the front end of a roller, the calender support is fixedly arranged on a calender side plate, and the roller sequentially comprises a bottom roller, a forming roller and a correcting roller from bottom to top; the guide mechanism comprises a fixed plate, a guide roller, a bearing sleeve and a bearing; the fixed plate is a rectangular metal plate which is longitudinally arranged, and is fixed on the calender bracket through a transverse plate; the bearing sleeves are distributed on the fixing plates in pairs; the bearing is fixedly arranged in the bearing sleeve; the deflector roll both ends are equipped with the axle, the hub connection at deflector roll both ends the bearing, the deflector roll includes deflector roll and lower deflector roll. Install the deflector roll additional at calender forming roll export for the baffle breaks away from the forming roll as early as possible, guaranteed and revise the vertical distance between the roller, prevent that the baffle from because of the contact forming roll surface of a specified duration, leading to the too high temperature in forming roll surface to influence the physical characteristics of baffle, effectively reduced the production of wastrel.

Description

Guide mechanism of baffle calender

Technical Field

The utility model belongs to PE baffle calendering field, concretely relates to guiding mechanism of baffle calender.

Background

The PE clapboard calendering machine is mainly used for producing various plastic films and processing machinery manufactured by PVC calendered artificial leather products. It usually has four main rollers or five main rollers, which are arranged according to a certain form, and rubber or plastics are pressed and spread into a film with a certain thickness and surface shape at a certain temperature. The baffle calender that adopts in workshop at present includes forming roll, bottom roll, correction roller, but passes through after the forming roll when the baffle, can continue attached on the roll surface and enter into the correction roller, and forming roll surface temperature can influence the physical characteristics of baffle product. When the surface temperature of the forming roller is too high, a lot of defective products are generated, which not only wastes raw materials and causes loss, but also affects the working efficiency.

SUMMERY OF THE UTILITY MODEL

To the above problem, the utility model discloses a guiding mechanism of baffle calender.

The specific technical scheme is as follows:

a guide mechanism of a partition board calender is arranged on a calender support and positioned at the front end of a roller, the calender support is fixedly arranged on a calender side plate, the roller sequentially comprises a bottom roller, a forming roller and a correcting roller from bottom to top, and the guide mechanism comprises a fixed plate, a guide roller, a bearing sleeve and a bearing; the fixed plate is a rectangular metal plate which is longitudinally arranged and symmetrically distributed at two ends of the calender, one side of the fixed plate is provided with two transverse plates which are parallel to each other, the distance between the two transverse plates is matched with the width of the calender bracket, and the fixed plate is fixed on the calender bracket through the transverse plates and is positioned at the outlet end of the forming roller; the bearing sleeves are distributed on the fixed plate two by two, and the bearing sleeves on the fixed plate are vertically and symmetrically distributed; the bearing is fixedly arranged in the bearing sleeve; the deflector roll both ends are equipped with the axle, the hub connection at deflector roll both ends the bearing, the deflector roll level sets up the forming roll front end, the deflector roll includes deflector roll and lower deflector roll, it is upper and lower parallel distribution with lower deflector roll to go up the deflector roll, go up the deflector roll upper end with the forming roll upper end is located same horizontal plane, down the deflector roll lower extreme with the forming roll lower extreme is located same horizontal plane.

Further, the fixing plate is a galvanized steel plate.

Furthermore, a transverse plate on the fixing plate is fixed with the calender bracket through bolts and nuts.

Furthermore, the bearing sleeve is fixed on the fixing plate through bolts and nuts.

Further, the guide roller is a light aluminum guide roller.

Further, the length of the guide roller is smaller than that of the forming roller.

The utility model has the advantages that:

(1) install light aluminium deflector roll additional at calender forming roll export for the baffle can break away from the forming roll as early as possible, guaranteed and revise the vertical distance between the roller, prevent that the baffle from because of the contact forming roll surface of a specified duration, lead to the too high temperature in forming roll surface to influence the physical characteristics of the baffle of baffle, effectively reduced the production of wastrel.

(2) The upper end of the upper guide roller and the upper end of the forming roller are located on the same horizontal plane, the lower end of the lower guide roller and the lower end of the forming roller are located on the same horizontal plane, so that the partition board can directly enter the lower guide roller after the rolling processing of the bottom roller and the forming roller, and then directly enter the space between the correcting roller and the forming roller through the upper guide roller, the problem that the partition board is demoulded and stuck to the roller is effectively solved, and the quality of the partition board is further improved.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural diagram of the middle fixing plate of the present invention.

Fig. 3 is a schematic view of the middle partition board of the present invention.

Fig. 4 is a perspective view of the middle fixing plate of the present invention.

Fig. 5 is an enlarged schematic view of a portion a in fig. 2.

Detailed Description

For making the technical scheme of the utility model clear more clearly and definitely, it is right to combine the drawing below the utility model discloses further describe, any is right the utility model discloses technical scheme's technical characteristic carries out the scheme that equivalent replacement and conventional reasoning reachs and all falls into the utility model discloses protection scope. The utility model discloses in the fixed connection who mentions, fixed setting is the general connected mode among the mechanical field, and welding, sticky, bolt and nut are connected and the screw connection is all can.

Description of the reference numerals

The device comprises a calender side plate 1, a calender bracket 2, a bottom roller 3, a forming roller 4, a correcting roller 5, a guide roller 6, an upper guide roller 61, a lower guide roller 62, a fixing plate 7, a transverse plate 71, a screw hole 711, a bearing sleeve 8 and a bearing 9.

The utility model discloses the bearing housing model that adopts is FL205, purchases from Shanghai Changtiantian le industry limited company, for prior art, does not do here and gives unnecessary details.

A guide mechanism of a partition board calender is arranged on a calender support and positioned at the front end of a roller, the calender support is fixedly arranged on a calender side plate, the roller sequentially comprises a bottom roller, a forming roller and a correcting roller from bottom to top, and the guide mechanism comprises a fixed plate, a guide roller, a bearing sleeve and a bearing; the fixed plates are rectangular metal plates which are longitudinally arranged, the number of the fixed plates is 2, the fixed plates are symmetrically distributed at two ends of the calender, one surface of each fixed plate is provided with two transverse plates which are parallel to each other, screw holes are formed in the transverse plates, the distance between the two transverse plates is matched with the width of the calender support, and the fixed plates are fixed on the calender support through the transverse plates and are positioned at the outlet end of the forming roll; the number of the bearing sleeves is 4, the bearing sleeves are distributed on the fixed plate in pairs, and the bearing sleeves on the fixed plate are vertically and symmetrically distributed; the number of the bearings is 4, and the bearings are fixedly arranged in the bearing sleeve; the deflector roll both ends are equipped with the axle, the hub connection at deflector roll both ends the bearing, the deflector roll level sets up become the grooved roll front end, deflector roll quantity is 2, the deflector roll includes deflector roll and lower deflector roll, it is upper and lower parallel distribution with lower deflector roll to go up the deflector roll, go up the deflector roll upper end with become the grooved roll upper end and be located same horizontal plane, down the deflector roll lower extreme with become the grooved roll lower extreme and be located same horizontal plane, the baffle is directly through deflector roll under the earlier footpath after becoming the grooved roll calendering, and the baffle is sent to the deflector roll perpendicularly by lower deflector roll again, directly gets into in the correction roll again.

Further, the fixing plate is a galvanized steel plate.

Further, the guide roller is a light aluminum guide roller.

The working principle is as follows: when the calender works and operates, the partition board is firstly fed into the lower guide roller along the advancing direction after being rolled by the bottom roller and the forming roller, the partition board changes the direction through the lower guide roller and then enters the upper guide roller, the partition board is horizontally fed into the forming roller and the correcting roller by the upper guide roller, and finally the partition board enters an outlet between the two correcting rollers at the upper end and enters the next procedure.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims

1. A guide mechanism of a partition board calender is arranged on a calender support and positioned at the front end of a roller, the calender support is fixedly arranged on a calender side plate, and the roller sequentially comprises a bottom roller, a forming roller and a correcting roller from bottom to top; the device is characterized in that the guide mechanism comprises a fixed plate, a guide roller, a bearing sleeve and a bearing; the fixed plate is a rectangular metal plate which is longitudinally arranged and symmetrically distributed at two ends of the calender, one side of the fixed plate is provided with two transverse plates which are parallel to each other, the distance between the two transverse plates is matched with the width of the calender bracket, and the fixed plate is fixed on the calender bracket through the transverse plates and is positioned at the outlet end of the forming roller; the bearing sleeves are distributed on the fixed plate two by two, and the bearing sleeves on the fixed plate are vertically and symmetrically distributed; the bearing is fixedly arranged in the bearing sleeve; the deflector roll both ends are equipped with the axle, the hub connection at deflector roll both ends the bearing, the deflector roll level sets up the forming roll front end, the deflector roll includes deflector roll and lower deflector roll, it is upper and lower parallel distribution with lower deflector roll to go up the deflector roll, go up the deflector roll upper end with the forming roll upper end is located same horizontal plane, down the deflector roll lower extreme with the forming roll lower extreme is located same horizontal plane.

2. The partition calender guide mechanism of claim 1, wherein the fixed plate is a galvanized steel plate.

3. The partition calender guide mechanism of claim 1 wherein the transverse plate on the fixed plate is secured to the calender frame by bolts and nuts.

4. The partition calender guide mechanism of claim 1, wherein the bearing housing is fixed to the fixing plate by bolts and nuts.

5. The guide mechanism of a spacer calender as defined in claim 1, wherein said guide roller is a light aluminum guide roller.

6. The guide mechanism of a spacer calender as defined in claim 1, wherein the guide roller has a length less than the length of the forming roller.