CN210121482U - Internal turbulent continuous flow reactor - Google Patents
Internal turbulent continuous flow reactor Download PDFInfo
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- CN210121482U CN210121482U CN201920732285.6U CN201920732285U CN210121482U CN 210121482 U CN210121482 U CN 210121482U CN 201920732285 U CN201920732285 U CN 201920732285U CN 210121482 U CN210121482 U CN 210121482U
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Abstract
The utility model belongs to the technical field of chemical industry pharmaceutical equipment technique and specifically relates to an interior turbulent type continuous flow reactor, a serial communication port, include: the reaction tube bundle comprises a shell, wherein a shell pass inlet and a shell pass outlet which are communicated with an inner cavity of the shell are formed in the shell, the upper end and the lower end of the shell are both connected with a tube plate and a baffle box, reaction tubes are arranged in the shell, the upper end and the lower end of each reaction tube penetrate through and are fixedly connected to the tube plate, all the reaction tubes are sequentially communicated in series one by one through the baffle box, an inner inserting piece is arranged in each reaction tube, and a hole or a groove is formed in each inner inserting piece. The utility model discloses an interior plug-in components of installation in the reaction tube, the torrent of the intraductal reactant of reaction of increase can be with the reactant faster, more even mixture and increase the reaction rate and the heat transfer rate of reactant.
Description
Technical Field
The utility model relates to a chemical industry pharmaceutical equipment technical field, especially an interior turbulent flow formula continuous flow reactor.
Background
The reaction tubes of the prior continuous flow reactor (as disclosed in patent publication No. CN 107442061B) have the same cross-sectional area inside the tube at each position of the reaction tube, whether they are straight tubes or spiral tubes. The reaction tube can only press a spiral line against the inner wall or a spiral tube is used to increase the turbulence of the reactants in the reaction tube, but both of these methods have a limited effect on increasing the turbulence of the reactants.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the above problem, provide an interior turbulent type continuous flow reactor, it can be faster with the reactant, more even mixture and increase the reaction rate and the heat transfer rate of reactant, unite two into one the mixture between the different reactants and catalysis and accelerate reaction efficiency, elongated reaction flow.
An internal turbulent continuous flow reactor, comprising: the reactor comprises a shell, wherein a shell pass inlet and a shell pass outlet which are communicated with an inner cavity of the shell are formed in the shell, the upper end and the lower end of the shell are both connected with a tube plate and a baffle box, reaction tubes are arranged in the shell, the upper end and the lower end of each reaction tube penetrate through and are fixedly connected to the tube plate, all the reaction tubes are sequentially communicated in series one by one through the baffle box, an inner plug-in piece is arranged in each reaction tube, and holes or grooves for reaction materials to circulate and generate turbulent flow are formed in the inner plug-in piece.
Preferably, the baffle box is provided with a plurality of separated baffle grooves, the baffle box is detachably connected with a tube plate of the reactor, the tube plate and the baffle grooves of the baffle box jointly form a plurality of separated baffle channels, all reaction tubes correspondingly communicated with each baffle groove are divided into two reaction tube groups containing the same number of reaction tubes, the two reaction tube groups are serially communicated with the baffle channel formed by the tube plate through the corresponding baffle grooves, and each reaction tube group comprises at least one reaction tube; all the reaction tube groups are sequentially communicated in series through baffling channels formed by an upper tube plate, a lower tube plate and a baffling groove, and all the reaction tubes belonging to one reaction tube group are connected in parallel; and the baffle box is provided with a reactant inlet and a reactant outlet.
Preferably, still include the U-shaped intubate, the baffle case is formed with a plurality of groups of baffling through holes group, and a set of baffling through holes group includes two baffling through-holes, two mouths of pipe of U-shaped intubate insert respectively in two baffling through-holes of a set of baffling through holes group, it has brazing material to fill between the U-shaped intubate outside and the baffling through-hole inner wall, brazing material is through brazing with U-shaped intubate and baffling through-hole rigid coupling.
Preferably, still include the U-shaped intubate, the baffle pipe case is formed with a plurality of groups of baffling through holes group, and a set of baffling through holes group includes two baffling through-holes, two mouths of pipe of U-shaped intubate insert respectively in two baffling through-holes of a set of baffling through holes group, U-shaped intubate mouth of pipe department and baffling through-hole inner wall welding.
Preferably, all the reaction tubes are sequentially communicated in series with a deflection channel consisting of the U-shaped insertion tube through an upper tube plate and a lower tube plate, and a reactant inlet and a reactant outlet are arranged on the deflection channel.
Preferably, the reaction tube is a spirally wound tube or a straight tube having a certain helix angle.
Preferably, the tube plate comprises a welding tube plate, the two ends of the shell are respectively provided with the welding tube plate, the welding tube plate is fixed relative to the shell, and the reaction tube penetrates through the welding tube plate and is fixedly connected with the welding tube plate.
Preferably, the tube plate further comprises an expansion tube plate, the expansion tube plate is fixedly connected to the upper end and the lower end of the shell, and the reaction tube penetrates through the expansion tube plate and is fixedly connected with the expansion tube plate.
Preferably, each reaction tube is provided with an expansion joint part which expands outwards in the radial direction, the reaction tube is expanded and connected with the expansion tube plate through the expansion joint part, and the tail end of the reaction tube is welded with the welding tube plate through the welding point.
Preferably, one or more online detection instruments are detachably arranged on the baffle box and are communicated with the baffle groove.
Preferably, the arrangement of the baffling grooves on the upper and lower baffle box and the arrangement of the through holes on the upper and lower tube plates enable the top ends and the bottom ends of the reaction tubes of each layer to be arranged in the following mode:
from outside to inside: the top ends of all the first layer of reaction tubes, namely the outermost layer of reaction tubes, are arranged to form a first upper circle, the top ends of all the second layer of reaction tubes are arranged to form a second upper circle, the second upper circle is concentric with the first upper circle, and the diameter of the second upper circle is smaller than that of the first upper circle, and so on until the last layer of reaction tubes, namely the innermost layer of reaction tubes; from outside to inside: the bottom ends of all the first layer of reaction tubes, namely the outermost layer of reaction tubes, are arranged to form a first lower circle, the bottom ends of all the second layer of reaction tubes are arranged to form a second lower circle, the second lower circle is concentric with the first lower circle, and the diameter of the second lower circle is smaller than that of the first lower circle, and so on until the last layer of reaction tubes, namely the innermost layer of reaction tubes; the upper circular circle center and the lower circular circle center are both positioned on the axis of the shell, and the included angle between the vertical connecting line from the top end of each reaction tube to the axis of the shell and the vertical connecting line from the bottom end of each reaction tube to the axis of the shell in the same layer is equal.
Preferably, when the number of the reaction tubes is even, the total number of the reaction tubes is N, and one reaction tube group comprises M reaction tubes, then the reactant inlet and the reactant outlet are located on the same baffle box, then the number of the baffle slots on the baffle box with the reactant inlet is (N/2M) -1, and the number of the baffle slots on the other baffle box is N/2; when the number of the reaction tubes is odd, the total number of the reaction tubes is N, and one reaction tube group comprises M reaction tubes, the reactant inlet and the reactant outlet are positioned on different baffle boxes, and the baffle grooves on the upper baffle box and the lower baffle box are (N-M)/2.
Preferably, 2 spiral lines with opposite rotation directions and consistent rotation lifting angles are pressed along the outer wall of the reaction tube, so that the inner wall of the reaction tube is inwards protruded to form spiral protrusions corresponding to the two spiral lines.
The utility model has the advantages of as follows: the turbulence of reactants in the reaction tube is increased through the inner insert arranged in the reaction tube, so that the reactants can be mixed more quickly and uniformly, and the reaction rate and the heat exchange rate of the reactants are increased; on same reactor, be connected with different baffle boxes through the tube sheet, change the quantity of the reaction tube that every baffling groove corresponds to change the quantity of the reaction tube that every reaction nest of tubes contains, and then change the flow of single reaction nest of tubes and the total flow length of reactant, the baffle box is changed just can satisfy reaction flow and reaction length under the different requirements to same reactor, need not change the convenient switching production of reactor and with low costs.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is obvious that the drawing in the following description is only an embodiment of the invention, and that for a person skilled in the art, other embodiments can be derived from the drawing provided without inventive effort.
FIG. 1: the utility model has a partial sectional structure (the reaction tube is a spiral winding tube);
FIG. 2: the structure of the utility model is shown schematically (the reaction tube is a straight tube);
FIG. 3: the structure of the reaction tube of the utility model is shown schematically (the reaction tube is a spiral winding tube);
FIG. 4: the reaction tube of the utility model has a schematic partial sectional structure (the reaction tube is a spiral winding tube);
FIG. 5: the utility model discloses a overlook schematic structure diagram of a welding tube plate;
FIG. 6: the sheet type sealing gasket of the utility model has a schematic overlooking structure;
FIG. 7: the overhead cross-sectional structure of the baffle box of the utility model is a schematic diagram (each reaction tube group comprises a reaction tube);
FIG. 8: the overhead structure of the baffle box below the utility model is schematically shown (each reaction tube group comprises a reaction tube);
FIG. 9: the top view cross-sectional structure of the baffle box above the utility model is schematic (each reaction tube group comprises two reaction tubes);
FIG. 10: the top view structure schematic diagram of the baffle box below the utility model (each reaction tube group comprises two reaction tubes);
FIG. 11: the overhead cross-sectional structure of the baffle box of the utility model is schematically shown (each reaction tube group comprises three reaction tubes);
FIG. 12: the overhead structure of the baffle box below the utility model is schematically shown (each reaction tube group comprises three reaction tubes);
FIG. 13: the utility model is a schematic diagram of a partial sectional structure of a reactant inlet (each reaction tube group comprises two reaction tubes);
FIG. 14: the utility model is a schematic diagram of a partial sectional structure of a reactant inlet (each reaction tube group comprises three reaction tubes);
FIG. 15: the structure of the diversion groove of the utility model is partially cut off (each reaction tube group comprises a reaction tube);
FIG. 16: the structure of the diversion groove of the utility model is partially cut away (each reaction tube group comprises two reaction tubes);
FIG. 17: the schematic diagram of the sectional structure of the reaction tube of the utility model;
FIG. 18: the schematic cross-sectional structure of the interposer of the present invention (interposer opening);
FIG. 19: the schematic cross-sectional structure of the insert of the present invention (the insert is slotted);
FIG. 20: the structure schematic diagram (brazing type) of the baffle box of the utility model;
FIG. 21: the structure schematic diagram of the baffle box of the utility model (welding type);
Detailed Description
The invention will be further described with reference to the following figures and examples:
reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
As shown in fig. 1 to 18 and fig. 20 to 21, the internal turbulent continuous flow reactor of the present embodiment is characterized by comprising: the reactor comprises a shell 1, wherein a shell pass inlet 10 and a shell pass outlet 11 which are communicated with an inner cavity of the shell 1 are arranged on the shell 1, the upper end and the lower end of the shell 1 are both connected with a tube plate 3 and a baffle box 4, reaction tubes 20 are arranged in the shell, the upper end and the lower end of each reaction tube 20 penetrate through and are fixedly connected to the tube plate 3, all the reaction tubes 20 are sequentially communicated in series one by one through the baffle box 4, an inner insert 22 is arranged in each reaction tube 20, and holes or grooves for reaction materials to circulate and generate turbulent flow are formed in the inner insert 22.
Preferably, the baffle box 4 is formed with a plurality of separate baffle slots 40, the baffle box 4 is detachably connected with the tube plate 3 of the reactor, the tube plate 3 and the baffle slots 40 of the baffle box 4 together form a plurality of separate baffle channels, each baffle slot 40 correspondingly communicates with all the reaction tubes 20 and is divided into two reaction tube groups 2 containing the same number of reaction tubes 20, the two reaction tube groups 2 are serially communicated with the baffle channels formed by the tube plate 3 through the corresponding baffle slots 40, and each reaction tube group 2 comprises at least one reaction tube 20; all the reaction tube groups 2 are sequentially communicated in series through a baffling channel consisting of an upper tube plate 3, a lower tube plate 3 and a baffling groove 40, and all the reaction tubes belonging to one reaction tube group 2 are connected in parallel; the baffle box 4 is provided with a reactant inlet 41 and a reactant outlet 42.
Preferably, still include U-shaped intubate 411, baffle case 4 is formed with a plurality of groups baffling through hole groups, and a group of baffling through hole group includes two baffling through-holes 410, two nozzles of U-shaped intubate 411 insert respectively in two baffling through-holes 410 of a group of baffling through hole groups, it has brazing material 412 to fill between the U-shaped intubate 411 outside and the baffling through-hole 410 inner wall, brazing material 412 through brazing with U-shaped intubate 411 and baffling through-hole 410 rigid coupling.
Preferably, still include U-shaped intubate 411, baffle case 4 is formed with a plurality of groups baffling through holes group, and a set of baffling through holes group includes two baffling through holes 410, two mouths of U-shaped intubate 411 insert respectively in two baffling through holes 410 of a set of baffling through holes group, U-shaped intubate 411 mouth of pipe department and baffling through holes 410 inner wall welding.
Preferably, all the reaction tubes 20 are connected in series with the baffle channel formed by the U-shaped insertion tube 411 through the upper and lower tube plates 3, and the baffle box 4 is provided with a reactant inlet 41 and a reactant outlet 42.
Preferably, the reaction tube 20 is a spirally wound tube or a straight tube having a certain helix angle.
Preferably, the tube plate 3 includes a welded tube plate 31, the welded tube plates 31 are respectively disposed at two ends of the shell 1, the welded tube plates 31 are fixed with respect to the shell 1, and the reaction tube 20 passes through the welded tube plates 31 and is fixedly connected to the welded tube plates 31.
Preferably, the tube plate 3 further includes an expansion tube plate 30, the expansion tube plate 30 is fixedly connected to the upper end and the lower end of the shell 1, and the reaction tube 20 passes through the expansion tube plate 30 and is fixedly connected to the expansion tube plate 30.
Preferably, each reaction tube 20 is formed with an expansion portion 200 expanding radially outward, the reaction tube 20 is expanded with the expansion tube plate 30 by the expansion portion 200, and the end of the reaction tube 20 is welded with the welding tube plate 31 by the welding point 201.
Preferably, one or more online detection instruments 43 are detachably arranged on the baffle box 4, and the online detection instruments 43 are communicated with the baffle groove 40.
Preferably, the arrangement of the baffle slots 40 on the upper and lower baffle boxes 4 and the arrangement of the through holes on the upper and lower tube sheets 3 are such that the top and bottom ends of each layer of reaction tubes 20 are arranged as follows:
from outside to inside: the top ends of all the first layer of reaction tubes 20, namely the outermost layer of reaction tubes 20, are arranged to form a first upper circle, the top ends of all the second layer of reaction tubes 20 are arranged to form a second upper circle, the second upper circle is concentric with and the diameter of the first upper circle is smaller than that of the first upper circle, and so on until the last layer of reaction tubes, namely the innermost layer of reaction tubes; from outside to inside: the bottom ends of all the first layer of reaction tubes 20, namely the outermost layer of reaction tubes 20, are arranged to form a first lower circle, the bottom ends of all the second layer of reaction tubes 20 are arranged to form a second lower circle, the second lower circle is concentric with the first lower circle, and the diameter of the second lower circle is smaller than that of the first lower circle, and so on until the last layer of reaction tubes, namely the innermost layer of reaction tubes; the upper circular circle center and the lower circular circle center are both positioned on the axis of the shell 1, and the included angles formed by the vertical connecting line from the top end of each reaction tube to the axis of the shell 1 and the vertical connecting line from the bottom end of each reaction tube to the axis of the shell 1 are equal.
Preferably, when the number of the reaction tubes 20 is even, assuming that the total number of the reaction tubes 20 is N, and one reaction tube group 2 includes M reaction tubes 20, the reactant inlet 41 and the reactant outlet 42 are located on the same baffle box 4, the number of the baffle slots 40 on the baffle box 4 having the reactant inlet 41 is N/2M-1, and the number of the baffle slots 40 on the other baffle box is N/2; when the number of the reaction tubes 20 is odd, the total number of the reaction tubes 20 is N, and one reaction tube group 2 includes M reaction tubes 20, the reactant inlet 41 and the reactant outlet 42 are located on different baffle boxes, and the number of the baffle slots 40 on the upper and lower baffle boxes is N-M/2.
Preferably, 2 spiral lines 20a with opposite rotation directions and consistent rotation lifting angles are pressed along the outer wall of the reaction tube 20, so that the inner wall of the reaction tube 20 protrudes inwards to form two spiral protrusions corresponding to the spiral lines.
Preferably, one or more online detection instruments 43 are detachably arranged on the baffle box, and the online detection instruments 43 are communicated with the baffle groove 40. Thereby on-line measuring instrument optional temperature detecting instrument, pressure measuring instrument, pH valve detecting instrument etc. are used for detecting the real-time temperature, pressure and the pH valve condition of reactant in the reactor as required, and preferred in addition, can be provided with a plurality of on-line measuring instrument interfaces on the baffle pipe case, thereby on-line measuring instrument can detect different flow length through the different number of reaction tube after reactant reaction's state through connecing different interfaces and then being linked together with different baffle groove 40.
Preferably, the tube plates 3 are fixedly connected to the upper and lower ends of the shell 1, the reaction tubes 20 penetrate through the tube plates 3 and are fixedly connected with the tube plates 3, and the tube plates 3 are tightly attached to the baffle boxes 4 through flanges and bolts. Further, the ends of the reaction tubes 20 are welded to the tube plate 3 by the welding points 201, so that the reaction tubes 20 are prevented from being welded through during welding and the firmness and tightness of the welding can be ensured.
Further, in order to ensure the connection tightness between the tube plate 3 and the baffle box 4, prevent the leakage of the medium in the baffle groove, and simultaneously prevent the medium from entering and flowing out of the baffle groove, a sheet type sealing gasket 6 is arranged between the baffle box and the tube plate, and the sheet type sealing gasket is provided with baffle holes 60 corresponding to the two tail ends of each baffle groove, so as to ensure the sealing of the reactant in the flow process.
Preferably, 2 spiral lines 20a with opposite rotation directions and consistent rotation lifting angles are pressed along the outer wall of the reaction tube 20, so that the inner wall of the reaction tube is protruded inwards to form two spiral protrusions corresponding to the spiral lines. So reaction material can form great vortex when wherein flowing, and the reactant forms heliciform tangential motion along spiral arch, further improves the reynolds number that reaction material flows, improves the torrent effect greatly, improves reaction material's heat transfer and mixed effect.
The working principle is as follows:
the installation of the insert 22 into the reaction tube 20 acts as a turbulence increasing effect on the reactants in the reaction tube 20. As shown in FIG. 3, the holes of two adjacent inserts 22 in one reaction tube 20 may be arranged not parallel to each other, so that the flow path of the reaction solution in the reaction tube 20 is curved. It is understood that the orifices of one insert 22 may be curved orifices, and that the reactants may follow a curved path within one insert 22.
First, when the baffle box 4 having the baffle groove 40 is used:
when a reactor with welded tube plates 31 as shown in fig. 5 is used, the welded tube plates 31 above and 31 below the reactor are provided with the same number of tube holes 310 and the arrangement of the tube holes 310 is the same, i.e. the welded tube plates 31 above and 31 below use the same welded tube plates 31 and the top view is the same.
When each reaction tube group 2 comprises one reaction tube 20:
a cross-sectional top view of the upper baffle box 4 is shown in fig. 7, where in fig. 7 the circular opening of the reactor tube 20 through the welded tube sheet 31 below the baffle box 4 can be seen. The lower baffle box 4 is shown in a top view in fig. 8, and the dashed circle in fig. 8 is a downward projection of the circular opening of the reactor tube 20 through the welded tube sheet 31 above the baffle box 4. It can be seen that the reaction tube 20 of this reactor is divided into an inner layer, a middle layer and an outer layer from the inside to the outside, and most of the baffle grooves 40 are also divided into an inner layer, a middle layer and an outer layer from the inside to the outside.
The reactant enters the reaction tube 20 communicated with the reactant inlet 41 from the reactant inlet 41, moves upward along the reaction tube 20 communicated with the reactant inlet 41 to the corresponding baffle groove 40, and then flows counterclockwise in the baffle groove 40 to enter the reaction tube 20 in the counterclockwise direction of the reaction tube 20 communicated with the reactant inlet 41. The reactant then flows down the reaction tube 20 in the counterclockwise direction to the baffle groove 40 below in the counterclockwise direction of the reactant inlet 41, the reactant in this baffle groove 40 flows counterclockwise to the next reaction tube 20, and moves up through this reaction tube 20 to the baffle groove 40 above, and continues to flow counterclockwise in the baffle groove 40 above to the reaction tube 20 in the counterclockwise direction, and so on, the reactant flows alternately up and down in the adjacent reaction tubes 20 and flows counterclockwise in the baffle groove 40, passes through all the outer reaction tubes 20 and reacts in the reaction tubes 20.
After the reactant flows to the clockwise deflection groove 40 adjacent to the reactant inlet 41 in the counterclockwise direction, the reactant flows along the deflection groove 40 toward the inner side of the welded tube plate 31, the reactant flows from the outer reaction tube 20 through the deflection groove 40 into the middle reaction tube 20, and then the reactant flows in the adjacent reaction tube 20 alternately up and down and flows counterclockwise in the deflection groove 40. When the reactant again flows in the counterclockwise direction, after passing through all the middle reaction tubes 20, the reactant enters the inner reaction tubes 20 along the corresponding baffle slots 40, and after passing through all the inner reaction tubes 20 in the counterclockwise direction, the reactant enters the reactant outlet 42 of the lower baffle box 4 and exits the reactor through the reactant outlet 42. The principle of the reactant passing through the middle layer and the inner layer reaction tube is the same as that of the reactant passing through the outer layer.
In which fig. 5 is a schematic view showing the connection of the baffle grooves 40 of the reaction tubes 20 when each reaction tube group 2 includes one reaction tube 20.
The flowing principle of the reactant can also be described in the following way, a plurality of separated baffle grooves 40 are arranged on the baffle box 4, the tube plate 3 and the baffle grooves 40 of the baffle box jointly form a plurality of separated baffle channels, the reaction tubes 20 adjacent in the medium flowing sequence are sequentially communicated in series one by one through the corresponding baffle channels, and the baffle box 4 is provided with a reactant inlet 41 and a reactant outlet 42. That is, when the reactant inlet 41 is disposed on the lower baffle box 4, the reactant flows sequentially from the reactant inlet 41 on the baffle box 4 into the bottom end of the first reaction tube, through the first reaction tube from the top end of the first reaction tube into the baffle box 40 of the upper baffle box 4 (the baffle box corresponds to and communicates with the top end of the first reaction tube and the top end of the second reaction tube), through the top end of the second reaction tube, through the second reaction tube into the baffle box 40 of the lower baffle box 4 (the baffle box corresponds to and communicates with the bottom end of the second reaction tube and the bottom end of the third reaction tube), through the bottom end of the third reaction tube, through the third reaction tube, and through the top end of the third reaction tube into the baffle box 40 of the upper baffle box 4 (the baffle box corresponds to and communicates with the top end of the third reaction tube and the top end of the fourth reaction tube) And put them into communication) and then from the top end of the fourth reaction tube, and so on until the reactants flow out from the reactant outlet 42. It should be noted that the first, second, etc. in this paragraph correspond to the flow sequence of the reactants, and the first reaction tube is the first reaction tube through which the reactants first flow. The utility model discloses a baffle pipe case for continuous flow reactor is when using, and adjacent reaction tube is linked together through the baffling groove on the transmission direction of medium, and adjacent reaction tube need not pass through elbow or U-shaped union coupling, also needn't receive the radial restriction of return bend, and the reaction tube interval is less, and the reactor volume is less, and the reaction procedure is long.
From outside to inside: the top ends of all the first layer of reaction tubes 20, namely the outermost layer of reaction tubes 20, are arranged to form a first upper circle, the top ends of all the second layer of reaction tubes 20 are arranged to form a second upper circle, the second upper circle is concentric with and the diameter of the first upper circle is smaller than that of the first upper circle, and so on until the last layer of reaction tubes, namely the innermost layer of reaction tubes; from outside to inside: the bottom ends of all the first layer of reaction tubes 20, namely the outermost layer of reaction tubes 20, are arranged to form a first lower circle, the bottom ends of all the second layer of reaction tubes 20 are arranged to form a second lower circle, the second lower circle is concentric with the first lower circle, and the diameter of the second lower circle is smaller than that of the first lower circle, and so on until the last layer of reaction tubes, namely the innermost layer of reaction tubes; the upper circular circle center and the lower circular circle center are both positioned on the axis of the shell 1, and the included angle between the vertical connecting line from the top end of each reaction tube belonging to the same layer to the axis of the shell 1 and the vertical connecting line from the bottom end of the same reaction tube to the axis of the shell 1 is equal. Furthermore, the straight line connecting the top ends of all the reaction tubes to the bottom ends thereof (which is the connecting line of the top end and the bottom end of the same reaction tube) is parallel to the axis of the shell 1.
When each reaction tube group 2 comprises two reaction tubes 20:
a cross-sectional top view of the upper baffle box 4 is shown in fig. 9, where in fig. 9 the circular opening of the reactor tubes 20 through the welded tube sheet 31 below the baffle box 4 can be seen. The lower baffle box 4 is shown in a top view in fig. 10, and the dashed circle in fig. 10 is a downward projection of the circular opening of the reactor tube 20 through the welded tube sheet 31 above the baffle box 4. It can be seen that the reaction tube 20 of this reactor is divided into an inner layer, a middle layer and an outer layer from the inside to the outside, and most of the baffle grooves 40 are also divided into an inner layer, a middle layer and an outer layer from the inside to the outside.
As shown in fig. 13, the reactant enters the diversion groove 410 from the reactant inlet 41, and enters the two reaction tubes 20 of the same reaction tube group 2 through the diversion groove 410. The flow principle of the reactants in the reactor is the same as that when the reaction tube group 2 comprises one reaction tube 20, the flow directions of the reactants in the reaction tubes 20 in the same reaction tube group 2 are the same, the flow directions in the reaction tubes 20 in the adjacent reaction tube group 2 are opposite, and the reactants continuously flow counterclockwise in the baffle groove 40 and flow through the outer layer, the middle layer and the inner layer in sequence from outside to inside. The reactant enters the confluence groove 420 from the two reaction tubes 20 of one reaction tube group 2 and finally flows out from the reactant outlet 42. Wherein the baffle 40 is communicated with two reaction tube groups 2, and two reaction tubes 20 in each reaction tube group 2 are adjacent.
At this time, the reaction tubes 20 of the reactor were not replaced, and the number of the reaction tubes 20 included in the reaction tube group 2 was changed to two by replacing the baffle boxes 4 shown in fig. 9 and 10, so that the flow rate of the reactor (i.e., the total flow rate in which each reaction tube group 2 includes the reaction tubes 20) was twice that in the case where each reaction tube group 2 includes one reaction tube 20, and the reaction length was half that in the case where each reaction tube group 2 includes one reaction tube 20.
When each reaction tube group 2 comprises three reaction tubes 20:
a cross-sectional top view of the upper baffle box 4 is shown in fig. 11, where in fig. 11 the circular opening of the reactor tube 20 through the welded tube sheet 31 below the baffle box 4 can be seen. A top view of the lower baffle box 4 is shown in fig. 12, and the dashed circle in fig. 12 is a downward projection of the circular opening of the reactor tube 20 through the welded tube sheet 31 above the baffle box 4. The reaction tube 20 of this reactor can be seen to be divided into an inner layer, a middle layer and an outer layer from the inside to the outside.
The reactants enter the three reactor tubes 20 of the same reactor tube bank 2 from the three reactant inlets 41 of the welded tube sheet 31 below. The reactants flow upwards into the respective baffle slot 40 and flow inwards in this baffle slot 40 into the three reaction tubes 20 of the same reactor tube group 2 on the inside. The reactants then flow downwards through the reactor tube blocks 2 into the corresponding lower inner baffle slots 40, in which baffle slots 40 they flow anticlockwise through the reactor tube blocks 2 in the anticlockwise direction into the corresponding upper baffle slots 40, then flow from the inside outwards in the upper baffle slots 40 into the lower outer baffle slots 40, and so on, and finally flow out from the three reactant outlets 42 corresponding to the same reactor tube blocks 2.
At this time, the reaction tubes 20 of the reactor were not replaced, and the number of the reaction tubes 20 included in the reaction tube group 2 was changed to three by replacing the baffle boxes 4 shown in fig. 11 and 12, so that the flow rate of the reactor (i.e., the total flow rate in which each reaction tube group 2 includes the reaction tubes 20) was three times that in the case where each reaction tube group 2 includes one reaction tube 20, and the reaction length was one third that in the case where each reaction tube group 2 includes one reaction tube 20.
It should be noted that the reactant inlet 41 and the reactant outlet 42 may be located on the same baffle box 4, or may be located on different baffle boxes 4.
The diverter channel 410 may or may not be provided at the reactant inlet 41 as shown in fig. 13 and the diverter channel 410 may or may not be provided at the reactant inlet 41 as shown in fig. 14. Similarly, the reactant outlet 42 may also be selectively provided with or without a manifold slot 420. When a splitter 410 is used for reactant inlet 41, feed line 7 may be a single relatively large diameter line, and a manifold 420 may be used for reactant outlet 42.
The flow pattern of the reactants in the baffle boxes 4 may be from outside to inside (or from inside to outside), or may be alternating inside and outside when each reaction tube group 2 includes three reaction tubes 20. Therefore, the baffle 40 may be shaped in various ways other than an arc.
When the brazed baffle box 4 is used: during welding, the U-shaped insertion tube 411 is inserted into the deflection through hole 410, a brazing material 412 (brazing paste) is filled in a gap between the U-shaped insertion tube 411 and the deflection through hole 410, and the deflection tube box 4 and the U-shaped insertion tube 411 are heated in a vacuum furnace. The brazing material 412 is heated to weld the U-shaped insertion tube 411 to the inner wall of the baffle through-hole 410. All the U-shaped inserting pipes 411 arranged on one baffle box 4 can be welded in a vacuum furnace at one time by using brazing, and each U-shaped inserting pipe 411 does not need to be welded independently, so that the process is simple and fast.
Thirdly, when using the welded type baffle box 4: the baffle box 4 and the U-shaped insertion pipe 411 which are made of the same materials are used, the baffle box 4 and the U-shaped insertion pipe 411 can be melted during welding, and compared with brazing, the connection between the baffle box 4 and the U-shaped insertion pipe 411 is firmer. Moreover, the tube baffle 4 and the U-shaped insertion tube 411 are melted, and the deformation of the U-shaped insertion tube 411 does not affect the tightness of the tube baffle 4 and the U-shaped insertion tube 411. The U-shaped insertion pipe 411 adopts interference fit, so that the reaction liquid can be prevented from leaking from the baffling through hole 410 when the welding seam 413 is damaged.
Example 2
As shown in fig. 1 to 17 and 19 to 21, the internal turbulent continuous flow reactor of the present embodiment is characterized by comprising: the reactor comprises a shell 1, wherein a shell pass inlet 10 and a shell pass outlet 11 which are communicated with an inner cavity of the shell 1 are arranged on the shell 1, the upper end and the lower end of the shell 1 are both connected with a tube plate 3 and a baffle box 4, reaction tubes 20 are arranged in the shell, the upper end and the lower end of each reaction tube 20 penetrate through and are fixedly connected to the tube plate 3, all the reaction tubes 20 are sequentially communicated in series one by one through the baffle box 4, an inner insert 22 is arranged in each reaction tube 20, and holes or grooves for reaction materials to circulate and generate turbulent flow are formed in the inner insert 22.
The working principle is as follows: as shown in FIG. 19, the inner insert 22 is provided with a groove, and both side wall portions of the groove provided in the inner insert 22 are elastically deformable and inserted into the reaction tube 20. In the reaction tube 20, the groove walls of the inner insert 22 at both sides are rounded and are attached to the inner wall of the reaction tube 20. The rest is the same as in example 1.
The present invention has been described above by way of example, but the present invention is not limited to the above-mentioned embodiments, and any modification or variation based on the present invention is within the scope of the present invention.
Claims (10)
1. An internal turbulent continuous flow reactor, comprising: the reaction tube comprises a shell (1), a shell side inlet (10) and a shell side outlet (11) which are communicated with an inner cavity of the shell (1) are formed in the shell (1), tube plates (3) and baffle tube boxes (4) are connected to the upper end and the lower end of the shell (1), reaction tubes (20) are arranged inside the shell, the upper end and the lower end of each reaction tube (20) penetrate through the tube plates (3) and are fixedly connected to the tube plates, all the reaction tubes (20) are sequentially communicated in series one by one through the baffle tube boxes (4), inner inserting pieces (22) are arranged in the reaction tubes (20), and holes or grooves for flowing of reaction materials and generating turbulent flow are formed in the inner inserting pieces (22).
2. An internal turbulent continuous flow reactor as claimed in claim 1 wherein: the baffle box (4) is provided with a plurality of separated baffle grooves (40), the baffle box (4) is detachably connected with a tube plate (3) of the reactor, the tube plate (3) and the baffle grooves (40) of the baffle box (4) jointly form a plurality of separated baffle channels, all reaction tubes (20) correspondingly communicated with each baffle groove (40) are divided into two reaction tube groups (2) containing the same number of reaction tubes (20), the two reaction tube groups (2) are serially communicated with the baffle channels formed by the tube plate (3) through the corresponding baffle grooves (40), and each reaction tube group (2) comprises at least one reaction tube (20); all the reaction tube groups (2) are sequentially communicated in series through a baffling channel consisting of an upper tube plate (3), a lower tube plate (3) and a baffling groove (40), and all the reaction tubes belonging to one reaction tube group (2) are connected in parallel; the baffle box (4) is provided with a reactant inlet (41) and a reactant outlet (42).
3. An internal turbulent continuous flow reactor as claimed in claim 1 wherein: still include U-shaped intubate (411), baffle case (4) are formed with a plurality of groups of baffling through-hole group, and a set of baffling through-hole group includes two baffling through-holes (410), two mouths of pipe of U-shaped intubate (411) insert respectively in two baffling through-holes (410) of a set of baffling through-hole group, it has brazing material (412) to fill between U-shaped intubate (411) outside and baffling through-hole (410) inner wall, brazing material (412) are through brazing with U-shaped intubate (411) and baffling through-hole (410) rigid coupling.
4. An internal turbulent continuous flow reactor as claimed in claim 1 wherein: still include U-shaped intubate (411), baffle case (4) are formed with a plurality of groups baffling through holes group, and a set of baffling through holes group includes two baffling through-holes (410), two mouths of pipe of U-shaped intubate (411) insert respectively in two baffling through-holes (410) of a set of baffling through holes group, U-shaped intubate (411) mouth of pipe department and baffling through-hole (410) inner wall welding.
5. An internal turbulent continuous flow reactor as claimed in claim 3 or 4 wherein: all the reaction tubes (20) are sequentially communicated in series through a baffling channel consisting of an upper tube plate (3), a lower tube plate (3) and a U-shaped insertion tube (411), and a reactant inlet (41) and a reactant outlet (42) are arranged on the baffling tube box (4).
6. An internal turbulent continuous flow reactor as claimed in claim 1 wherein: the reaction tube (20) is a spirally wound tube or a straight tube with a certain helix angle.
7. An internal turbulent continuous flow reactor as claimed in claim 1 wherein: the tube plate (3) comprises a welding tube plate (31), the two ends of the shell (1) are respectively provided with the welding tube plate (31), the welding tube plate (31) is fixed relative to the shell (1), and the reaction tube (20) penetrates through the welding tube plate (31) and is fixedly connected with the welding tube plate (31).
8. An internal turbulent continuous flow reactor as claimed in claim 7 wherein: the tube plate (3) further comprises an expansion tube plate (30), the expansion tube plate (30) is fixedly connected to the upper end and the lower end of the shell (1), and the reaction tube (20) penetrates through the expansion tube plate (30) and is fixedly connected with the expansion tube plate (30).
9. An internal turbulent continuous flow reactor as claimed in claim 8 wherein: each reaction tube (20) is provided with an expansion joint part (200) which expands outwards in the radial direction, the reaction tubes (20) are expanded and connected with the expansion tube plate (30) through the expansion joint part (200), and the tail ends of the reaction tubes (20) are welded with the welding tube plate (31) through welding points (201).
10. An internal turbulent continuous flow reactor as claimed in claim 2 wherein: one or more online detection instruments (43) are detachably arranged on the baffle box (4), and the online detection instruments (43) are communicated with the baffle groove (40).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920732285.6U CN210121482U (en) | 2019-05-21 | 2019-05-21 | Internal turbulent continuous flow reactor |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920732285.6U CN210121482U (en) | 2019-05-21 | 2019-05-21 | Internal turbulent continuous flow reactor |
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| CN210121482U true CN210121482U (en) | 2020-03-03 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112169744A (en) * | 2020-10-23 | 2021-01-05 | 山东诺为制药流体系统有限公司 | Reaction tube and reactor |
| CN113428879A (en) * | 2021-06-22 | 2021-09-24 | 华融化学股份有限公司 | Baffling groove device |
-
2019
- 2019-05-21 CN CN201920732285.6U patent/CN210121482U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112169744A (en) * | 2020-10-23 | 2021-01-05 | 山东诺为制药流体系统有限公司 | Reaction tube and reactor |
| CN113428879A (en) * | 2021-06-22 | 2021-09-24 | 华融化学股份有限公司 | Baffling groove device |
| CN113428879B (en) * | 2021-06-22 | 2022-09-02 | 华融化学股份有限公司 | Baffling groove device |
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