CN210118324U - Filter element viscose glue shaping equipment of air filter - Google Patents
Filter element viscose glue shaping equipment of air filter Download PDFInfo
- Publication number
- CN210118324U CN210118324U CN201920511949.6U CN201920511949U CN210118324U CN 210118324 U CN210118324 U CN 210118324U CN 201920511949 U CN201920511949 U CN 201920511949U CN 210118324 U CN210118324 U CN 210118324U
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- gas
- filter element
- air
- end cover
- filter
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Abstract
The utility model relates to the technical field of machinery. The filter element viscose glue shaping device of the air filter comprises a frame and is characterized in that the frame comprises an end cover fixing seat and a filter element interface fixing seat which are arranged up and down; the filter element interface fixing seat is detachably arranged on the frame; the frame is also provided with a cylinder for driving the end cover fixing seat to reciprocate up and down, and a piston rod of the cylinder is connected with the end cover fixing seat; the gas transmission mechanism comprises a gas transmission pipe for transmitting high-pressure gas, a pressure regulating valve is installed on the gas transmission pipe, a gas outlet of the gas transmission pipe is connected with a gas inlet of a manual reversing valve, the manual reversing valve is provided with a gas outlet and two working gas ports which are switched and conducted with the gas inlet and the gas outlet of the manual reversing valve respectively, and the two working gas ports are respectively conducted with two working cavities which are arranged up and down and are formed by separating a piston in a cylinder. The plastic effect when guaranteeing the adhesion guarantees that filter core end cover and filter core interface keep the parallel state.
Description
Technical Field
The utility model relates to the technical field of machinery, concretely relates to filter core viscose plastic equipment.
Background
With the improvement of living standard of people, the quality of life is more and more concerned. Therefore, the filtration of substances is also gradually gaining wide attention, and the filter plays an important role in protection; and the filter element is an important part of the filter.
At present, the filter core generally comprises filter core interface, filter segment (filter media), filter core end cover triplex, and it is main to be manual sticky connection mode between them, consequently can appear following several problems: 1. due to uneven manual gluing stress, the filter element connector and the filter element end cover are possibly not parallel and rebound; 2. because of the pure manual operation, the low working efficiency can not meet the requirement of the modern production for high efficiency. Therefore, an adhesive apparatus is needed to solve the above problems.
SUMMERY OF THE UTILITY MODEL
Problem to prior art existence, the utility model provides an air cleaner filter core viscose plastic equipment to solve above-mentioned at least one technical problem.
The technical scheme of the utility model is that: the filter element viscose glue shaping device of the air filter comprises a frame and is characterized in that the frame comprises an end cover fixing seat and a filter element interface fixing seat which are arranged up and down;
the end cover fixing seat is provided with an insertion opening with a downward opening for inserting the filter element end cover;
the filter element interface fixing seat is provided with an inserting opening which is upward and used for inserting the filter element interface;
the filter element interface fixing seat is detachably arranged on the rack;
the rack is also provided with an air cylinder for driving the end cover fixing seat to reciprocate up and down, the lower end of a piston rod of the air cylinder is connected with the end cover fixing seat, and a cylinder body of the air cylinder is detachably arranged on the rack;
the gas conveying mechanism comprises a gas conveying pipe for conveying high-pressure gas, a pressure regulating valve is mounted on the gas conveying pipe, a gas outlet of the gas conveying pipe is connected with a gas inlet of a manual reversing valve, the manual reversing valve is provided with a gas outlet and two working gas ports which are switched and communicated with the gas inlet and the gas outlet of the manual reversing valve respectively, and the two working gas ports are communicated with two vertically arranged working cavities which are formed by separating a piston in a cylinder respectively;
the pressure regulating valve and the manual reversing valve are both mounted on the rack.
Has the advantages that: the piston rod through the cylinder drives the end cover fixing base to push down, so that certain pressure can be given to the filter element, the shaping effect when the filter element end cover, the filter material and the filter element interface of the filter element are adhered is guaranteed, and the filter element end cover and the filter element interface are kept in a parallel state.
The two working air ports are adjusted to be alternatively in butt joint conduction with the air inlet and the air outlet through the manual reversing valve, and then the alternation of two working modes of upward moving and downward pressing of the piston rod of the air cylinder can be realized.
The working principle is as follows: before the equipment starts to work, glue is coated on a filter element interface and a filter element end cover of a filter element and is assembled with a filter section (filter material) into a whole; secondly, placing the assembled filter element into filter element viscose sizing equipment; the filter element interface is assembled with the filter element interface fixing seat.
The air delivery pipe is supplied with air by an air compressor, the air pressure is regulated by a pressure regulating valve, a manual reversing valve controls an air outlet of the air delivery pipe to be communicated with an upper chamber of the air cylinder, a lower chamber of the air cylinder is communicated with an air outlet of the manual reversing valve, a piston rod of the air cylinder moves downwards, an end cover fixing seat moves downwards, and then a filter element end cover is pressed downwards to compress and shape the filter element; the filter core interface and the filter core end cover of the filter core can be tightly adhered with the filter section (filter material) in the pressure applying process, and the stable state is kept until glue is uniformly solidified, so that the filter core interface, the filter section (filter material) and the filter core end cover are completely adhered into a whole.
And finally, the manual reversing valve is manually switched, the air outlet of the air conveying pipe is communicated with the lower cavity of the air cylinder, the upper cavity of the air cylinder is communicated with the air outlet of the manual reversing valve, the piston rod in the air cylinder moves upwards and returns to the original state, and the filter element is taken out.
Preferably, the frame comprises a filter element interface support plate, and at least three filter element interface fixing seats are arranged on the filter element interface support plate from left to right;
the frame also comprises an end cover supporting plate, and the end cover supporting plate is sequentially provided with air cylinders with the number matched with that of the filter element interface fixing seats from left to right;
the frame still includes two bracing pieces that control the setting, the upper end of bracing piece with the end cover backup pad links to each other, the lower extreme of bracing piece with filter core interface backup pad links to each other.
The shaping of a plurality of filter elements is convenient to realize.
Further preferably, the upper end of the support rod is provided with an external thread, and the upper end of the support rod is in threaded connection with two nuts clamped on the upper side and the lower side of the end cover support plate.
The height of the end cover supporting plate can be conveniently adjusted, and the filter core is suitable for filter elements with different axial lengths.
Further preferably, the lower extreme of bracing piece is equipped with the external screw thread, both ends all welded fastening are used for threaded connection about the upside of filter core interface backup pad the nut of bracing piece lower extreme.
The support rod can be disassembled conveniently. Is convenient for assembly and transportation.
Preferably, the gas transmission pipe comprises a main gas path and branch gas paths with the number matched with that of the cylinders; the air inlet of the main air channel is in butt joint conduction with the air compressor, and the air outlet of the main air channel is in butt joint conduction with the air inlet of the branch air channel;
the main gas path is provided with the pressure regulating valve, and the gas outlet of each branch gas path is respectively in butt joint conduction with the gas inlet of one manual reversing valve;
and two working air ports of the manual reversing valve are respectively communicated with the two working cavities of the air cylinder through a first pipeline and a second pipeline.
The number of the filter elements which can be shaped conveniently according to needs realizes the independent control of the branch gas circuit.
The manual reversing valve can be a toggle valve XQ 250421.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a front view of the present invention;
FIG. 3 is a front view of the present invention with a filter cartridge installed;
FIG. 4 is a schematic view of the filter cartridge of the present invention;
fig. 5 is a schematic structural diagram of the filter element of the present invention.
In the figure: 1 is the frame, 2 is filter core interface fixing base, 3 is the end cover fixing base, 4 is the hand-operated direction valve, 5 is the air-vent valve, 6 is the cylinder, 7 is first pipeline, 8 is the second pipeline, 9 is the filter core, 11 is filter core interface fixing base, 12 is the bracing piece, 13 is the end cover backup pad, 91 is the filter core end cover, 92 is the filter media, 93 is the filter core interface.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
Referring to fig. 1 to 5, the filter element adhesive shaping device of the air filter comprises a frame 1, wherein the frame 1 comprises an end cover fixing seat 3 and a filter element interface fixing seat 2 which are arranged up and down; the end cover fixing seat 3 is provided with an insertion opening with a downward opening for inserting the filter element end cover; the filter element interface fixing seat 2 is provided with an inserting opening which is upward and used for inserting the filter element interface; the filter element interface fixing seat 2 is detachably arranged on the frame 1; the frame 1 is also provided with a cylinder 6 for driving the end cover fixing seat 3 to reciprocate up and down, the lower end of a piston rod of the cylinder 6 is connected with the end cover fixing seat 3, and a cylinder body of the cylinder 6 is detachably arranged on the frame 1; the gas transmission mechanism comprises a gas transmission pipe for transmitting high-pressure gas, a pressure regulating valve 5 is installed on the gas transmission pipe, a gas outlet of the gas transmission pipe is connected with a gas inlet of a manual reversing valve 4, the manual reversing valve 4 is provided with a gas outlet and two working gas ports which are respectively switched and communicated with the gas inlet and the gas outlet of the manual reversing valve, and the two working gas ports are respectively communicated with two working cavities which are vertically arranged and separated by a piston in a cylinder 6; the pressure regulating valve 5 and the manual reversing valve are both arranged on the frame 1.
The flow of the gas pipe can be controlled by controlling the knob of the pressure regulating valve 5. The manual reversing valve handle is manually shifted, so that the working gas circuit of the manual reversing valve can be conveniently adjusted.
The frame 1 comprises a filter element interface supporting plate 11, and at least three filter element interface fixing seats 2 are arranged on the filter element interface supporting plate 11 from left to right; the frame 1 also comprises an end cover support plate 13, and the end cover support plate 13 is sequentially provided with air cylinders 6 the number of which is matched with that of the filter element interface fixing seats 2 from left to right; the frame 1 further comprises two support rods 12 arranged left and right, the upper ends of the support rods 12 are connected with an end cover support plate 13, and the lower ends of the support rods 12 are connected with a filter element interface support plate 11. The shaping of a plurality of filter elements is convenient to realize.
The upper end of the support rod 12 is provided with external threads, and the upper end of the support rod 12 is in threaded connection with two nuts clamped at the upper side and the lower side of the end cover support plate 13. The height of the end cover supporting plate 13 can be conveniently adjusted, and the filter core is further suitable for filter elements with different axial lengths. The lower extreme of bracing piece 12 is equipped with the external screw thread, and both ends all welded fastening have the nut that is used for threaded connection bracing piece 12 lower extreme about the upside of filter core interface backup pad 11. The support pole 12 can be easily disassembled. Is convenient for assembly and transportation.
The gas transmission pipe comprises a main gas path and branch gas paths matched with 6 cylinders in number; the air inlet of the main air channel is in butt joint conduction with the air outlet of the air compressor, and the air outlet of the main air channel is in butt joint conduction with the air inlets of the branch air channels; the main gas path is provided with a pressure regulating valve, and the gas outlet of each branch gas path is respectively in butt joint conduction with the gas inlet of one manual reversing valve 4; two working air ports of the manual reversing valve 4 are respectively communicated with two working cavities of the air cylinder 6 through a first pipeline 7 and a second pipeline 8. The number of the filter elements which can be shaped conveniently according to needs realizes the independent control of the branch gas circuit. The first pipeline is communicated with the upper chamber of the cylinder, and the second pipeline is communicated with the lower chamber of the cylinder.
The manual directional valve may be of the toggle valve XQ250421 model.
Has the advantages that: the piston rod through the cylinder drives the end cover fixing base to push down, so that certain pressure can be given to the filter element, the shaping effect when the filter element end cover, the filter material and the filter element interface of the filter element are adhered is guaranteed, and the filter element end cover and the filter element interface are kept in a parallel state.
The two working air ports are adjusted to be alternatively in butt joint conduction with the air inlet and the air outlet through the manual reversing valve, and then the alternation of two working modes of upward moving and downward pressing of the piston rod of the air cylinder can be realized.
The working principle is as follows: the method comprises the following steps: filling a filter element;
glue is coated on the filter element interface and the filter element end cover of the filter element and is assembled with the filter section (filter material) into a whole; secondly, placing the assembled filter element into filter element viscose sizing equipment; the filter element interface is assembled with the filter element interface fixing seat. At this time, the piston rod of the air cylinder is in an initial state, and the piston rod is at the highest position.
Secondly, pressing the filter element end cover downwards by the end cover fixing seat;
the air delivery pipe is supplied with air by an air compressor, the air pressure is regulated by a pressure regulating valve, a manual reversing valve controls an air outlet of the air delivery pipe to be communicated with an upper chamber of the air cylinder through a first pipeline 7, a lower chamber of the air cylinder is communicated with an air outlet of the manual reversing valve through a second pipeline 8 (namely, the first pipeline 7 supplies air and the second pipeline 8 exhausts air), a piston rod of the air cylinder moves downwards, an end cover fixing seat moves downwards, and then a filter element end cover is pressed downwards to compress and shape the filter element 9; in the pressing process, the filter element interface 93 and the filter element end cover 91 of the filter element 9 are tightly adhered to the filter section (filter material 92) and are kept in a stable state until glue is uniformly solidified, so that the filter element interface 93, the filter section (filter material 92) and the filter element end cover 91 are completely adhered into a whole.
Step three: and returning the end cover fixing seat.
The manual switching valve carries out manual switching, and the gas outlet of gas-supply pipe switches on through the lower cavity of second pipeline 8 with the cylinder, and the last cavity of cylinder switches on through the gas vent of first pipeline 7 with the manual switching valve (that is to say, first pipeline 7 exhausts, and second pipeline 8 admits air), and the piston rod shifts up in the cylinder, and the end cover fixing base linkage return stroke resumes original state again, and the filter core takes out.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (5)
1. The filter element viscose glue shaping device of the air filter comprises a frame and is characterized in that the frame comprises an end cover fixing seat and a filter element interface fixing seat which are arranged up and down;
the end cover fixing seat is provided with an insertion opening with a downward opening for inserting the filter element end cover;
the filter element interface fixing seat is provided with an inserting opening which is upward and used for inserting the filter element interface;
the filter element interface fixing seat is detachably arranged on the rack;
the rack is also provided with an air cylinder for driving the end cover fixing seat to reciprocate up and down, the lower end of a piston rod of the air cylinder is connected with the end cover fixing seat, and a cylinder body of the air cylinder is detachably arranged on the rack;
the gas conveying mechanism comprises a gas conveying pipe for conveying high-pressure gas, a pressure regulating valve is mounted on the gas conveying pipe, a gas outlet of the gas conveying pipe is connected with a gas inlet of a manual reversing valve, the manual reversing valve is provided with a gas outlet and two working gas ports which are switched and communicated with the gas inlet and the gas outlet of the manual reversing valve respectively, and the two working gas ports are communicated with two vertically arranged working cavities which are formed by separating a piston in a cylinder respectively;
the pressure regulating valve and the manual reversing valve are both mounted on the rack.
2. An air filter cartridge adhesive reshaping device according to claim 1, wherein: the frame comprises a filter element interface supporting plate, and at least three filter element interface fixing seats are arranged on the filter element interface supporting plate from left to right;
the frame also comprises an end cover supporting plate, and the end cover supporting plate is sequentially provided with air cylinders with the number matched with that of the filter element interface fixing seats from left to right;
the frame still includes two bracing pieces that control the setting, the upper end of bracing piece with the end cover backup pad links to each other, the lower extreme of bracing piece with filter core interface backup pad links to each other.
3. An air filter cartridge adhesive reshaping device as in claim 2, wherein: the upper end of the supporting rod is provided with external threads, and the upper end of the supporting rod is in threaded connection with two nuts clamped on the upper side and the lower side of the end cover supporting plate.
4. An air filter cartridge adhesive reshaping device as in claim 3, wherein: the lower extreme of bracing piece is equipped with the external screw thread, both ends all welded fastening is used for threaded connection about the upside of filter core interface backup pad the nut of bracing piece lower extreme.
5. An air filter cartridge adhesive reshaping device as in claim 2, wherein: the gas transmission pipe comprises a main gas circuit and branch gas circuits the number of which is matched with that of the cylinders; the air inlet of the main air passage is in butt joint conduction with the air outlet of the air compressor, and the air outlet of the main air passage is in butt joint conduction with the air inlet of the branch air passage;
the main gas path is provided with the pressure regulating valve, and the gas outlet of each branch gas path is respectively in butt joint conduction with the gas inlet of one manual reversing valve;
and two working air ports of the manual reversing valve are respectively communicated with the two working cavities of the air cylinder through a first pipeline and a second pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920511949.6U CN210118324U (en) | 2019-04-16 | 2019-04-16 | Filter element viscose glue shaping equipment of air filter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920511949.6U CN210118324U (en) | 2019-04-16 | 2019-04-16 | Filter element viscose glue shaping equipment of air filter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210118324U true CN210118324U (en) | 2020-02-28 |
Family
ID=69613141
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920511949.6U Expired - Fee Related CN210118324U (en) | 2019-04-16 | 2019-04-16 | Filter element viscose glue shaping equipment of air filter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210118324U (en) |
-
2019
- 2019-04-16 CN CN201920511949.6U patent/CN210118324U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200228 |
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| CF01 | Termination of patent right due to non-payment of annual fee |