CN210117518U

CN210117518U - Garment dyeing machine convenient for feeding and discharging

Info

Publication number: CN210117518U
Application number: CN201920977429.4U
Authority: CN
Inventors: 滕大炎; 石晓春
Original assignee: Xinchang Chengguan Fuda Weaving Factory
Current assignee: Xinchang Chengguan Fuda Weaving Factory
Priority date: 2019-06-26
Filing date: 2019-06-26
Publication date: 2020-02-28
Anticipated expiration: 2029-06-26

Abstract

The utility model relates to a make things convenient for ready-made clothes dyeing machine of business turn over material relates to the technical field of printing and dyeing processing equipment, and it includes the organism, sets up dyeing mechanism in the organism, rotates the cover that sets up on the organism and cover organism top pan feeding mouth to and the actuating mechanism that sets up the drive cover on the organism and open and shut, the pan feeding mouth exposes when the cover upwards rotates, actuating mechanism including set up rack on the organism, with cover end wall rotate the gear of being connected, set up step motor on the organism, with the coaxial fixed pivot of gear, and the cover is established step motor output shaft and the epaxial drive belt of pivot, the rack is the arc just wheel and rack toothing is connected, the centre of a circle of rack with the coincidence of the rotation junction of cover. The utility model discloses have the effect of opening in order to improve production efficiency that makes things convenient for the cover.

Description

Garment dyeing machine convenient for feeding and discharging

Technical Field

The utility model belongs to the technical field of the technique of printing and dyeing processing equipment and specifically relates to a make things convenient for ready-made clothe dyeing machine of business turn over material.

Background

At present, the garment dyeing machine is used for dyeing garments, is widely used in various washing and dyeing factories and garment factories, and is a high-efficiency and labor-saving dyeing and finishing machine. Most of various dyes and agents used in the actual dyeing and finishing of the garment dyeing machine have certain corrosiveness and have peculiar smell. The long-term exposure of workers to such working environments is prone to harm to the health of workers. Therefore, the garment dyeing machine is provided with a cover, thereby reducing the overflow of dye and air.

Notice No. is CN 203462285U's chinese utility model discloses a garment dyeing machine belongs to dyeing machine institutional advancement's technical field, have the machine jar of cover including the upper end, install the gas outlet with the machine jar intercommunication on the cover, the outside limit of machine jar has the charging bucket through the pipe connection, and the pipeline has the water pump, be connected with the heat recovery tube between gas outlet and the charging bucket, this heat recovery tube one end and gas outlet intercommunication, the other end stretch into to the charging bucket in, with the charging bucket intercommunication. The utility model discloses a pass through the cover and block the excessive of dye liquor and gas to this reduces the health hidden danger to the staff.

The above prior art solutions have the following drawbacks: because ready-made clothe dyeing machine's cover needs the manual work to open, consequently increased staff's work load, reduced production efficiency.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a make things convenient for ready-made clothe dyeing machine of business turn over material makes things convenient for opening of cover, reduces staff's work load, improves production efficiency.

The above utility model discloses an above-mentioned utility model purpose can realize through following technical scheme:

the utility model provides a make things convenient for ready-made clothe dyeing machine of business turn over material, includes the organism, sets up dyeing mechanism, the rotation setting in the organism on the organism and cover the cover of organism top pan feeding mouth to and the actuating mechanism who sets up the drive cover on the organism and open and shut, expose the pan feeding mouth when the cover upwards rotates, actuating mechanism rotates the gear of being connected, sets up step motor on the organism, with the coaxial fixed pivot of gear including setting up the rack on the organism, with the cover end wall, and the cover is established step motor output shaft and the epaxial drive belt of commentaries on classics, the rack is the arc just wheel and rack toothing are connected, the centre of a circle of rack with the coincidence of the rotation junction of cover.

By adopting the technical scheme, the dyeing mechanism is used for dyeing the ready-made clothes in the machine body, the stepping motor drives the transmission belt to transmit, the transmission belt drives the rotating shaft to rotate, the rotating shaft drives the gear to rotate, and the gear is meshed with the rack, so that the gear moves along the rack and drives the machine cover to rotate when rotating, the machine cover is convenient to open, the workload of workers is reduced, and the working efficiency is improved; the transmission belt is made of flexible materials, so that the transmission path of the transmission belt generates angular deviation during transmission, and the cover rotates; the circle center of the rack is superposed with the rotary joint of the cover, so that the gear and the cover synchronously rotate.

The utility model discloses further set up to: and the rotating axis of the output shaft of the stepping motor is superposed with the rotating axis of the cover.

Through adopting above-mentioned technical scheme, the axis of rotation of step motor's output shaft and the axis of rotation coincidence of cover to the distance that the gear was taken to the transmission when this makes the transmission path of drive belt take place angular offset is unchangeable, makes the total length of drive belt unchangeable, avoids the condition that drive belt inner wall tension changes and takes place the drive belt and burst.

The utility model discloses further set up to: a plurality of gear teeth are uniformly arranged on the inner ring of the transmission belt at intervals, and a plurality of tooth sockets meshed with the gear teeth are arranged on the output shaft of the stepping motor and the peripheral side wall of the rotating shaft at equal angular intervals.

Through adopting above-mentioned technical scheme, be connected through the meshing of the teeth of a cogwheel and tooth's socket and avoid drive belt and motor output shaft or pivot to take place the phenomenon of skidding and make the cover pound and fall to reduce the potential safety hazard, improve the security.

The utility model discloses further set up to: the side wall of the machine body is rotatably provided with a roller, and the peripheral side wall of the roller is in rolling connection with the outer ring of a transmission belt sleeved on the output shaft of the stepping motor.

Through adopting above-mentioned technical scheme, support tight drive belt through the gyro wheel to this avoids drive belt and motor output shaft to take place the phenomenon of skidding and makes the cover pound and fall, thereby reduces the potential safety hazard, improves the security.

The utility model discloses further set up to: the gear is located between cover and the drive belt, the teeth of a cogwheel on the rack distribute in the rack and keep away from step motor's one side.

Through adopting above-mentioned technical scheme, because the drive belt has tension when the transmission, the one end and the cover of pivot rotate to be connected, the pivot produces decurrent shearing force under the tension effect of drive belt and makes the pivot break phenomenon easily, consequently with the teeth of a cogwheel setting on the rack in one side that step motor was kept away from to this supports the pivot through the rack and avoids wheel and rack to skid, with the shearing force that this balanced pivot received, increase of service life.

The utility model discloses further set up to: the machine body is rotatably connected with a locking rod, a clamping block is arranged on the locking rod, and the locking rod is clamped and matched with the rotating shaft when the machine cover rotates to open the feeding port.

Through adopting above-mentioned technical scheme, the check lock lever cooperates with the pivot joint to this locking cover and organism avoid the drive belt condition such as skid to make the cover pound and fall and cause the potential safety hazard, thereby improve the security.

The utility model discloses further set up to: the top of organism is provided with the gasket, contradict with the gasket when the cover turns over on, be provided with locking mechanical system on the organism, locking mechanical system is including setting up electro-magnet on the gasket, setting are in on the cover top border with the mutual adsorbed magnetic stripe of leading of electro-magnet, set up the infrared sensor who is used for detecting on the gasket and leads the magnetic stripe position to and be connected with the controller of receiving the signal of telecommunication with infrared sensor electricity, the controller is connected with the electro-magnet electricity in order to control electro-magnet magnetic conduction or demagnetization.

Through adopting above-mentioned technical scheme, block infrared sensor when the lid top border rotates to gasket department, infrared sensor triggers and with signal of telecommunication feedback to controller, the controller response and control electro-magnet circular telegram, the electro-magnet produces magnetism and adsorbs and leads the magnetic stripe to this locking lid and organism avoid the lid accident to pound and fall and cause the potential safety hazard, improve the security.

The utility model discloses further set up to: and a flaky elastic layer is arranged on one side of the gasket, which is close to the magnetic conductive strip, of the electromagnet.

Through adopting above-mentioned technical scheme, set up the elastic layer on the gasket, cushion the cover through the elastic layer, reduce the cover and collide with the gasket and the wearing and tearing that produce to the life of extension cover and gasket.

To sum up, the utility model discloses a beneficial technological effect does:

1. the stepping motor drives the transmission belt to transmit, the transmission belt drives the rotating shaft to rotate, the rotating shaft drives the gear to rotate, and the gear is meshed with the rack, so that the gear moves along the rack and drives the cover to rotate when rotating, the cover is convenient to open, the workload of workers is reduced, and the production efficiency is improved;

2. the driving belt is abutted by the roller, so that the phenomenon that the driving belt slips with the output shaft of the motor to enable the cover to fall off is avoided, the potential safety hazard is reduced, and the safety is improved;

3. block infrared sensor when the cover rotates gasket department, infrared sensor triggers, and the controller response and control electro-magnet circular telegram, and the electro-magnet produces magnetism and adsorbs and lead the magnetic stripe to this locking cover and organism avoid the cover accident to pound and fall and cause the potential safety hazard, improve the security.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is an enlarged partial schematic view of portion A of FIG. 1;

fig. 3 is an enlarged schematic view of a part of the structure of the present invention, mainly showing the electromagnet.

Reference numerals: 1. a body; 11. a feeding port; 12. a machine cover; 13. a gasket; 131. an elastic layer; 2. a dyeing mechanism; 21. a dyeing roller; 22. a shifting sheet; 23. a drive motor; 3. a drive mechanism; 31. a rack; 32. a gear; 33. a rotating shaft; 331. a tooth socket; 34. a stepping motor; 35. a transmission belt; 36. a roller; 4. a locking mechanism; 41. an electromagnet; 42. a magnetic conductive strip; 43. an infrared sensor; 44. a controller; 5. a locking lever; 51. and (7) clamping blocks.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1, for the utility model discloses a make things convenient for ready-made clothe dyeing machine of business turn over material, including organism 1, set up dyeing mechanism 2 in organism 1, rotate the cover 12 that sets up on organism 1 and cover organism 1 top pan feeding mouth 11 to and the actuating mechanism 3 that sets up drive cover 12 on organism 1 and open and shut. The dyeing mechanism 2 is used for dyeing the ready-made clothes in the body 1. Organism 1 is the circle canning, and pan feeding mouth 11 is located the top of organism 1 one side, and cover 12 distributes along 1 length direction of organism, and cover 12 width direction's cross-section is circular-arcly, and the both ends of cover 12 are fan-shaped, and all articulated with 1 lateral wall of organism, expose pan feeding mouth 11 when cover 12 upwards rotates.

The dyeing mechanism 2 comprises a dyeing roller 21 with two ends rotatably arranged on the inner wall of the machine body 1 through bearings, a driving motor 23 arranged on the side wall of the machine body 1, and a shifting piece 22 arranged on the dyeing roller 21. Dyeing roller 21 is the cylindric and level setting, and driving motor 23 passes through the fix with screw with organism 1 lateral wall, and driving motor 23's output shaft passes organism 1 lateral wall and coaxial fixed with dyeing roller 21.

The three shift pieces 22 are rectangular and are distributed at equal angular intervals along the circumferential direction of the dyeing roller 21, the longitudinal direction of the shift pieces 22 is the same as the longitudinal direction of the dyeing roller 21, and the shift pieces 22 and the circumferential side wall of the dyeing roller 21 are welded and fixed. The driving motor 23 drives the dyeing roller 21 to rotate when rotating, and the dyeing roller 21 drives the shifting piece 22 to rotate, so that the dye solution in the machine body 1 is stirred with the ready-made clothes, the dye solution is fully contacted with the fibers in the ready-made clothes, and the color fastness is improved.

Referring to fig. 1 and 2, the driving mechanism 3 includes a rack 31 disposed on the machine body 1, a gear 32 rotatably connected to an end wall of the machine cover 12, a stepping motor 34 disposed on the machine body 1, a rotating shaft 33 coaxially fixed with the gear 32, and a transmission belt 35 disposed on an output shaft of the stepping motor 34 and the rotating shaft 33. The rack 31 is arc-shaped, is engaged with the gear 32 and is welded and fixed with the side wall of the machine body 1, the convex arc side of the rack is upward, and the circle center of the rack 31 is superposed with the rotating connection part of the machine cover 12, so that the gear 32 and the rack 31 are engaged all the time, and the gear 32 and the machine cover 12 rotate synchronously.

The belt 35 is made of fibers of poly (p-phenylene terephthalamide) which has a strength five times that of steel, thereby preventing the belt 35 from breaking. Because the transmission belt 35 has tension during transmission, one end of the rotating shaft 33 is rotatably connected with the cover 12, and the rotating shaft 33 generates downward shearing force under the tension of the transmission belt 35 to easily break the rotating shaft 33, so that the gear 32 is arranged between the cover 12 and the transmission belt 35, and the gear teeth on the rack 31 are distributed on one side of the rack 31 away from the stepping motor 34, so that the rotating shaft 33 is supported by the rack 31 and the gear 32 and the rack 31 are prevented from slipping, thereby balancing the shearing force applied to the rotating shaft 33 and prolonging the service life.

The stepping motor 34 is fixed with the outer side wall of the machine body 1 through a screw, and the rotating shaft 33 is rotatably connected with the machine cover 12. The rotation axis of the output shaft of the stepping motor 34 coincides with the rotation axis of the cover 12, so that the distance from the transmission belt 35 to the gear 32 is not changed when the transmission path of the transmission belt 35 is angularly shifted, the total length of the transmission belt 35 is not changed, and the situation that the transmission belt 35 is cracked due to the change of the tension of the inner wall of the transmission belt 35 is avoided.

A plurality of tooth grooves 331 are formed in the circumferential side wall of the output shaft of the stepping motor 34 and the circumferential side wall of the rotating shaft 33 at equal angular intervals, a plurality of gear teeth are formed in the inner ring of the transmission belt 35 at equal intervals, and the output shaft of the stepping motor 34 and the rotating shaft 33 are both meshed with the transmission belt 35. The meshing connection of the gear teeth and the tooth grooves 331 is used for avoiding the phenomenon that the transmission belt 35 and the motor output shaft or the rotating shaft 33 slip to break down the cover 12, so that the potential safety hazard is reduced, and the safety is improved.

The side wall of the machine body 1 is rotatably provided with a roller 36, the roller 36 is positioned on one side of the transmission belt 35 far away from the rack 31, and the peripheral side wall of the roller 36 is in rolling connection with the outer ring of the transmission belt 35 sleeved on the output shaft of the stepping motor 34. The roller 36 is used for tightly abutting against the transmission belt 35, so that the phenomenon that the transmission belt 35 and the output shaft of the motor slip to break the cover 12 is avoided, potential safety hazards are reduced, and safety is improved.

The rotation is connected with check lock lever 5 on organism 1, and check lock lever 5 is located the one side of keeping away from cover 12 on the 1 end wall of organism, and check lock lever 5 and 1 lateral wall interval distribution of organism to this avoids check lock lever 5 and cover 12 to bump. A latch 51 is integrally provided on the locking lever 5, and the latch 51 is in the shape of a barb. Cover 12 rotates locking lever 5 and the cooperation of pivot 33 joint when opening pan feeding mouth 11 department to this locking cover 12 and organism 1 avoid the condition such as drive belt 35 skids to make cover 12 pound and fall and cause the potential safety hazard, thereby improve the security.

Referring to fig. 1 and 3, a gasket 13 is disposed on the rotation path of the cover 12 at the top of the machine body 1, the gasket 13 is rectangular and distributed along the length direction of the machine body 1, and the gasket 13 is welded and fixed to the top of the machine body 1. The top of the machine body 1 is provided with a locking mechanism 4, and the locking mechanism 4 comprises an electromagnet 41 arranged on the gasket 13, a magnetic conduction strip 42 arranged on the top edge of the machine cover 12 and mutually adsorbed with the electromagnet 41, an infrared sensor 43 arranged on the gasket 13 and used for detecting the position of the magnetic conduction strip 42, and a controller 44 electrically connected with the infrared sensor 43 and used for receiving an electric signal.

The electromagnet 41 is positioned in the middle of the gasket 13, and the electromagnet 41 is positioned on one side of the gasket 13 close to the cover 12 and fixed with the gasket 13 through screws. The electromagnet 41 is provided with a sheet-shaped elastic layer 131 on the side close to the magnetic strip 42, the elastic layer 131 is made of rubber with good elasticity, the cover 12 is buffered by the elastic layer 131, abrasion caused by collision between the cover 12 and the gasket 13 is reduced, and the service life of the cover 12 and the gasket 13 is prolonged.

The infrared sensor 43 is fixed with the top of the machine body 1 through screws and is opposite to the upper edge of the top of the cover 12, the infrared sensor 43 adopts a DR18 circular photoelectric sensor, the DR18 circular photoelectric sensor has high detection precision, and the position of the cover 12 is detected through infrared rays. The controller 44 is fixed to one side of the machine body 1 through a screw, the controller 44 is a PLC controller, and the controller 44 is electrically connected to the electromagnet 41 to control the electromagnet 41 to conduct or demagnetize. The magnetic conductive strip 42 is strip-shaped and fixed with the top edge of the cover 12 through a screw, and the magnetic conductive strip 42 is made of nickel with good magnetic conductivity.

The implementation principle of the embodiment is as follows: the worker only needs to turn on the stepping motor 34, the stepping motor 34 drives the transmission belt 35 to transmit, the transmission belt 35 drives the rotating shaft 33 to rotate, the rotating shaft 33 drives the gear 32 to rotate, and the gear 32 is meshed with the rack 31, so that the gear 32 moves along the rack 31 and drives the cover 12 to rotate when rotating, the cover 12 is convenient to open, the workload of the worker is reduced, and the production efficiency is improved; the transmission belt 35 is made of flexible materials, so that the transmission path of the transmission belt 35 generates angular deviation during transmission, and the cover 12 rotates; the center of the rack 31 coincides with the rotational connection of the lid 12, so that the gear 32 rotates synchronously with the lid 12.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

1. The utility model provides a make things convenient for ready-made clothe dyeing machine of business turn over material which characterized in that: comprises a machine body (1), a dyeing mechanism (2) arranged in the machine body (1), a machine cover (12) which is rotatably arranged on the machine body (1) and covers a feeding opening (11) at the top of the machine body (1), and a driving mechanism (3) which is arranged on the machine body (1) and drives the machine cover (12) to open and close, the cover (12) is exposed out of the feeding port (11) when rotating upwards, the driving mechanism (3) comprises a rack (31) arranged on the machine body (1), a gear (32) rotationally connected with the end wall of the cover (12), a stepping motor (34) arranged on the machine body (1) and a rotating shaft (33) coaxially fixed with the gear (32), and a transmission belt (35) sleeved on the output shaft of the stepping motor (34) and the rotating shaft (33), the rack (31) is arc-shaped, the gear (32) is meshed and connected with the rack (31), the circle center of the rack (31) is superposed with the rotary connection part of the cover (12).

2. A garment dyeing machine facilitating feeding and discharging as claimed in claim 1, characterized in that: the rotating axis of the output shaft of the stepping motor (34) is superposed with the rotating axis of the cover (12).

3. A garment dyeing machine facilitating feeding and discharging as claimed in claim 1, characterized in that: a plurality of gear teeth are uniformly arranged on the inner ring of the transmission belt (35) at intervals, and a plurality of tooth sockets (331) meshed and connected with the gear teeth are arranged on the output shaft of the stepping motor (34) and the peripheral side wall of the rotating shaft (33) at equal angular intervals.

4. A garment dyeing machine facilitating feeding and discharging as claimed in claim 1, characterized in that: the side wall of the machine body (1) is rotatably provided with a roller (36), and the peripheral side wall of the roller (36) is in rolling connection with the outer ring of a transmission belt (35) sleeved on the output shaft of the stepping motor (34).

5. A garment dyeing machine facilitating feeding and discharging as claimed in claim 1, characterized in that: the gear (32) is located between the cover (12) and the transmission belt (35), and gear teeth on the rack (31) are distributed on one side, far away from the stepping motor (34), of the rack (31).

6. A garment dyeing machine facilitating feeding and discharging as claimed in claim 1, characterized in that: the machine body (1) is connected with a locking rod (5) in a rotating mode, a clamping block (51) is arranged on the locking rod (5), and the cover (12) is matched with the rotating shaft (33) in a clamping mode when the cover (5) rotates to open the feeding port (11).

7. A garment dyeing machine facilitating feeding and discharging as claimed in claim 1, characterized in that: the top of organism (1) is provided with gasket (13), conflict with gasket (13) when cover (12) upturning, be provided with locking mechanical system (4) on organism (1), locking mechanical system (4) are including setting up electro-magnet (41), the setting on gasket (13) is in cover (12) top border with electro-magnet (41) mutual adsorption lead magnetic stripe (42), set up on gasket (13) and be used for detecting infrared sensor (43) of leading magnetic stripe (42) position to and be connected with controller (44) of received signal of telecommunication with infrared sensor (43), controller (44) are connected with control electro-magnet (41) magnetic conduction or demagnetization with electro-magnet (41) electricity.

8. A garment dyeing machine facilitating feeding and discharging as claimed in claim 7, characterized in that: and a sheet-shaped elastic layer (131) is arranged on one side, close to the magnetic strip (42), of the electromagnet (41) on the gasket (13).