CN210109126U - Consumable monitoring device - Google Patents
Consumable monitoring device Download PDFInfo
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- CN210109126U CN210109126U CN201920619925.2U CN201920619925U CN210109126U CN 210109126 U CN210109126 U CN 210109126U CN 201920619925 U CN201920619925 U CN 201920619925U CN 210109126 U CN210109126 U CN 210109126U
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Abstract
The utility model discloses a consumable monitoring device, which is used for molecular diagnosis extraction/purification equipment, wherein a Y-direction slide rail is connected with an X-axis component in a sliding way and can move in the X direction; the Y-direction sliding block is connected with the Y-direction sliding rail in a sliding manner and can move in the Y direction; the Y-direction driving part is connected with the Y-direction slider and is used for driving the Y-direction slider to move in the Y direction. The photographing module is arranged on the Y-direction sliding block and used for photographing a consumable area of the molecular diagnosis extraction/purification equipment. Liftable manipulator locates on Y is to the slider, liftable manipulator can extend and contract in the Z direction for get the material and add to corresponding consumptive material region from outside consumptive material storehouse. The X-axis component, the Y-direction slide rail, the Y-direction slide block, the Y-direction driving part and the lifting manipulator are all electrically connected with the controller. The controller is electrically connected with the photographing module and used for receiving the image information output by the photographing module, processing the image information and sending an instruction whether to supplement consumables to the lifting manipulator according to the processed information.
Description
Technical Field
The utility model belongs to molecular diagnosis check out test set field especially relates to a consumptive material monitoring device.
Background
Molecular diagnostics refers to techniques for making a diagnosis by detecting changes in the structure or expression level of genetic material in a patient using molecular biology methods. Molecular diagnosis is a main method for prediction diagnosis, and can be used for diagnosis of individual genetic diseases and prenatal diagnosis. Molecular diagnostics mainly refers to the detection of genes encoding various structural proteins, enzymes, antigens, antibodies, and immunologically active molecules associated with diseases.
The molecular diagnosis and detection relates to the automatic extraction/purification process of samples, the methods for extracting/purifying samples are various and can relate to various methods such as biology, chemistry, physics and the like, the methods are all completed by various complicated steps, consumable materials are needed in each extraction/purification step, in the automatic extraction/purification equipment, the preset consumable materials are gradually reduced in the equipment operation process, usually, the consumable materials are refilled after manual observation and estimation, the mode can increase the labor cost and errors, the continuous observation of operators is needed, the suspension work of the equipment due to inaccurate consumable materials estimated by the estimation is easy to be caused, or the pollution risk caused by too many times of refilling, the closing door of the equipment is opened is increased, and the suspension operation efficiency of the equipment is reduced.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide a consumptive material monitoring device to improve the automatic availability factor of equipment and reduce the cost of labor.
In order to solve the above problem, the technical scheme of the utility model is that:
the utility model discloses a consumable monitoring device, which is used for molecular diagnosis extraction/purification equipment and comprises an X shaft component, a Y-direction slide rail, a Y-direction slide block, a Y-direction driving part, a photographing module, a liftable manipulator and a controller;
the Y-direction slide rail is connected with the X-axis component in a sliding manner and can move in the X direction;
the Y-direction sliding block is connected with the Y-direction sliding rail in a sliding manner and can move in the Y direction;
the Y-direction driving part is connected with the Y-direction sliding block and is used for driving the Y-direction sliding block to move in the Y direction;
the photographing module is arranged on the Y-direction sliding block and is used for photographing a consumable area of the molecular diagnosis extraction/purification equipment;
the lifting manipulator is arranged on the Y-direction sliding block, can ascend and descend in the Z direction and is used for taking materials from an external consumable material warehouse and adding the materials to a corresponding consumable material area;
the X-axis assembly, the Y-direction slide rail, the Y-direction slide block, the Y-direction driving part and the lifting manipulator are all electrically connected with the controller;
the controller is electrically connected with the photographing module and used for receiving the image information output by the photographing module, processing the image information and sending instructions whether to move and supplement consumables to the X shaft assembly, the Y-direction driving part and the lifting manipulator according to the processed information.
The utility model discloses a consumable monitoring device, the X-axis component comprises an X-direction slide rail, an X-direction slide block and an X-direction driving part; the X-direction sliding block is connected with the X-direction sliding rail in a sliding manner; the X-direction driving part is connected with the X-direction sliding block and drives the X-direction sliding block to move in the X direction.
The utility model discloses a consumable monitoring device, the lifting manipulator comprises a Z-direction slide rail, a Z-direction slide block and a Z-direction driving part; the Z-direction slide rail is connected with the Y-direction slide block; the Z-direction sliding block is connected with the Z-direction sliding rail in a sliding manner; the Z-direction driving part is connected with the Z-direction sliding block and drives the Z-direction sliding block to move in the Z direction.
The utility model discloses a consumable monitoring device, the photographing module comprises a camera component and a data transmission line; the first end of the data transmission line is electrically connected with the camera assembly, and the second end of the data transmission line is electrically connected with the controller.
The utility model discloses a consumptive material monitoring device, the controller is STM32F101 singlechip.
The utility model discloses owing to adopt above technical scheme, make it compare with prior art and have following advantage and positive effect:
the utility model discloses an embodiment is through setting up X axle subassembly, Y to slide rail, Y to slider, the module of shooing, liftable manipulator, consumptive material region, controller, and X axle subassembly locates the regional top of consumptive material of molecular diagnosis extraction/purification equipment, and Y is to slide rail and X axle subassembly sliding connection, and Y is to slider and Y to slide rail sliding connection, and the module of shooing is located Y to the slider, is used for shooing the consumptive material region; carry out image acquisition and transmit to the controller through the module of shooing and carry out the processing and the analysis of image to the consumptive material region, judge whether still there is the consumptive material in the consumptive material region, if do not have the consumptive material then control lifting machine hand and draw the consumptive material and add to corresponding regional from outside consumptive material storehouse, through this kind of automated control based on image processing, improved the automatic availability factor of equipment and reduced the cost of labor.
Drawings
FIG. 1 is a schematic view of the consumable monitoring device of the present invention;
FIG. 2 is a schematic diagram of the consumable area of the consumable monitoring device of the present invention;
FIG. 3 is a schematic view of a photographing module of the consumable monitoring device of the present invention;
FIG. 4 is a schematic view of a first consumable area of the consumable monitoring device of the present invention;
FIG. 5 is another schematic view of the consumable monitoring device of the present invention;
fig. 6 is the utility model discloses a consumptive material monitoring device's work flow chart.
Description of reference numerals: 1: a photographing module; 2: a Y-direction sliding block; 3: a Y-direction slide rail; 4: a manipulator capable of lifting; 5: a consumable region; 501: a first consumable region; 502: a second consumable region; 503: a third consumable region; 504: a fourth consumable region; 505: a fifth consumable region; 6: an X-direction sliding block; 7: an X-direction slide rail; 8: an X-direction driving part; 9: a Z-direction slider; 10: a Z-direction slide rail; 11: and a Z-direction driving part.
Detailed Description
The following describes a consumable monitoring device according to the present invention in detail with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will become more fully apparent from the following description and appended claims.
Example 1
Referring to fig. 1, 3 and 4, in one embodiment, a consumable monitoring device for a molecular diagnosis extraction/purification apparatus includes an X-axis assembly, a Y-direction slide rail 3, a Y-direction slide block 2, a Y-direction driving part, a photographing module 1, a lifting manipulator 4, a consumable region 5, and a controller. The Y-direction slide rail 3 is connected with the X-axis component in a sliding way and can move in the X direction; the Y-direction sliding block 2 is connected with the Y-direction sliding rail 3 in a sliding manner and can move in the Y direction; the Y-direction driving section is connected to the Y-direction slider 2 and drives the Y-direction slider 2 to move in the Y-direction. The photographing module 1 is arranged on the Y-direction sliding block 2 and is used for photographing a consumable area of the molecular diagnosis extraction/purification equipment. Liftable manipulator 4 is located Y to slider 2 on, liftable manipulator 4 can extend and contract in the Z direction for get the material and add to corresponding consumptive material region from outside consumptive material storehouse. The X-axis component, the Y-direction slide rail 3, the Y-direction slide block 2, the Y-direction driving part and the lifting manipulator 4 are all electrically connected with a controller. The controller is electrically connected with the photographing module 1 and is used for receiving the image information output by the photographing module 1, processing the image information and sending an instruction whether to supplement consumables to the lifting manipulator 1 according to the processed information. By arranging an X-axis component, a Y-direction slide rail 3, a Y-direction slide block 2, a Y-direction driving part, a photographing module 1, a lifting manipulator 4, a consumable region 5 and a controller, the X-axis component is arranged above the consumable region of the molecular diagnosis extraction/purification equipment, the Y-direction slide rail 3 is in sliding connection with the X-axis component, the Y-direction slide block 2 is in sliding connection with the Y-direction slide rail 3, and the photographing module 1 is arranged on the Y-direction slide block 2 and used for photographing the consumable region; carry out image acquisition and transmit to the controller through module 1 of shooing and carry out the processing and the analysis of image to the regional 5 of consumptive material, judge whether also have the consumptive material in the regional 5 of consumptive material, if do not have the consumptive material then control liftable manipulator 4 and draw the consumptive material and add to corresponding regional from outside consumptive material storehouse, through this kind of automated control based on image processing, improved the automatic availability factor of equipment and reduced the cost of labor.
Further, the X-axis assembly includes an X-direction slide rail 7, an X-direction slider 6, and an X-direction drive portion 8. The X-direction slide block 6 is arranged on the X-direction slide rail 7. The X-direction drive unit 8 is connected to the X-direction slider 6, and drives the X-direction slider 6 to move in the X direction. The plane movable area formed by the X-direction slide rail 7, the X-direction slide block 6, the Y-direction slide rail and the Y-direction slide block enables the photographing module to cover the whole consumable area.
Preferably, the lifting manipulator 4 comprises a Z-direction slide rail 10, a Z-direction slider 9 and a Z-direction driving part 11. The Z-direction slide rail 10 is connected with the Y-direction slide block 2. The Z-direction slide block 9 is arranged on a Z-direction slide rail 10. The Z-direction drive unit 11 is connected to the Z-direction slider 9 and drives the Z-direction slider 9 to move in the Z-direction.
The lifting manipulator 4 further comprises a suction head for sucking the required consumables.
Further, the photographing module 1 includes a camera assembly and a data transmission line. The X-direction end of the data transmission line is electrically connected with the camera assembly, and the Y-direction end of the data transmission line is electrically connected with the controller.
Further, referring to fig. 2 and 4, the consumable area 5 includes a first consumable area 501, a second consumable area 502, a third consumable area 503, a fourth consumable area 504, and a fifth consumable area 505. The first consumable area 501, the second consumable area 502, the third consumable area 503, the fourth consumable area 504, and the fifth consumable area 505 are disposed on the consumable area 5, and are respectively used for placing the required consumables. The module of shooing 1 is shooed the regional 5 of consumptive material at the visual angle scope, and because of the visual angle scope is limited to and consumptive material specification and the regional 5 variation in size of consumptive material, so distinguish into a plurality of shooting regions with the consumptive material according to visual angle scope and consumptive material specification, guarantee that every region all is in the visual angle scope. The size of the consumable area 5 is related to the volume of the instrument and the sample testing amount, while the consumable placement shape area is related to the space utilization rate and the use efficiency of the instrument, and different shapes of the consumable area 5 can exist in different equipment structures. The number of consumables of the same specification required for the purification of the project made for each sample is fixed.
Further, taking the first consumable area 501 as an example, the image of each consumable is divided by grids, only one consumable is in the grid represented by each dotted line, and the number of consumables can be calculated by determining whether there is a consumable in the grid and accumulating the number of grids with consumables.
Further, the controller is an STM32F101 single chip microcomputer.
The operation of the consumable monitoring device of the present embodiment will be described with a specific consumable adding process. Firstly, the controller controls the X-direction driving part 8 to drive the X-direction sliding block 6 to drive the Y-direction sliding rail 3 to move to the position corresponding to the first consumable area in the X-direction, and then the controller controls the Y-direction driving part to drive the Y-direction sliding block 2 to drive the photographing module 1 to move to the upper side of the first consumable area 501. After the movement is finished, the controller controls the photographing module 1 to photograph, transmits image information to the controller to perform gray processing and analyze whether consumables exist, and controls the photographing module 1 to move to a next consumable area if consumables exist; if no consumable material exists, the Y-direction driver is controlled to drive the Y-direction sliding block 2 and the lifting manipulator 4 on the Y-direction sliding block to move to a position corresponding to an external consumable material warehouse, the controller controls the X-direction driving part 8 to drive the X-direction sliding block 6, the lifting manipulator 4 moves to the upper part of the external consumable material warehouse, after the movement is completed, the controller controls the Z-direction driving part 11 to drive the Z-direction sliding block 9 to move, after the material taking operation is carried out, the controller controls the Z-direction driving part 11 and the Y-direction driving part to return to the original path, and after the original position is reached, the controller controls the Z-direction driving part 11 to drive the Z-direction sliding block 9. After the operation is finished, the controller controls the photographing module 1 to repeat the operation from the next consumable area.
Example 2
Referring to fig. 6, a consumable monitoring method for the consumable monitoring device for the molecular diagnostic extraction/purification apparatus of example 1 includes the following steps:
s1: based on the image processing technology, a mathematical model is established according to the non-consumable image and the consumable image. The reference image of shooting consumptive material distribution area scope is the image when no consumptive material promptly as standard reference data, after having arranged the consumptive material, has taken place visual change because of consumptive material distribution hole site, and the image of shooing also can change, and whether the computer not only can be deciphered through the comparative processing to image grey level has the consumptive material, can calculate through the subregion discernment in addition how much quantity to the sample number that can satisfy is calculated to the consumptive material quantity that the project needs were done through every sample. The method comprises the steps of using an image processing technology, firstly establishing mathematical models for shot non-consumable images and consumable images respectively, dividing the images into grids, enabling each grid to contain a consumable, extracting information according to gray level changes of the grids, comparing and identifying image contents, and judging whether the consumables exist. Further, a series of image models of known consumables can be constructed, and the object to be identified is matched and compared with each image model to determine whether the area has consumables.
S2: the photographing module 1 is moved to the first consumable area 501.
S3: the image is shot and transmitted to the controller, the image is processed and analyzed, the image is compared with the reference image without consumables in the first consumable area 501 for gray scale change to judge whether consumables exist, the image is compared with the reference image with consumables for gray scale change, if the gray scale change exists, the integral gray scale is adjusted, the peripheral gray scale is consistent with the reference gray scale, then the comparison is carried out again to judge whether consumables exist, and if the consumables exist, counting is carried out.
S4: if no consumable is available, the number of the consumable items is not counted, and the lifting manipulator 4 is moved to supplement the consumable items. The counting accumulation of the consumables with the same specification is realized, the consumables with different specifications are counted respectively, the quantity of the consumables with different specifications can be calculated, the quantity of the consumables with different specifications required by each sample project is fixed, and therefore whether the consumable quantity can meet the sample quantity or not can be calculated according to the preset sample quantity and the consumable quantity.
S5: and moving the photographing module 1 to the next consumable area.
S6: steps S3 through S5 are repeated.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments. Even if various changes are made to the present invention, the changes are still within the scope of the present invention if they fall within the scope of the claims and their equivalents.
Claims (5)
1. A consumable monitoring device is used for molecular diagnosis extraction/purification equipment and is characterized by comprising an X shaft assembly, a Y-direction slide rail, a Y-direction slide block, a Y-direction driving part, a photographing module, a lifting manipulator and a controller;
the Y-direction slide rail is connected with the X-axis component in a sliding manner and can move in the X direction;
the Y-direction sliding block is connected with the Y-direction sliding rail in a sliding manner and can move in the Y direction;
the Y-direction driving part is connected with the Y-direction sliding block and is used for driving the Y-direction sliding block to move in the Y direction;
the photographing module is arranged on the Y-direction sliding block and is used for photographing a consumable area of the molecular diagnosis extraction/purification equipment;
the lifting manipulator is arranged on the Y-direction sliding block, can ascend and descend in the Z direction and is used for taking materials from an external consumable material warehouse and adding the materials to a corresponding consumable material area;
the X-axis assembly, the Y-direction slide rail, the Y-direction slide block, the Y-direction driving part and the lifting manipulator are all electrically connected with the controller;
the controller is electrically connected with the photographing module and used for receiving the image information output by the photographing module, processing the image information and sending instructions whether to move and supplement consumables to the X shaft assembly, the Y-direction driving part and the lifting manipulator according to the processed information.
2. The consumable monitoring device of claim 1, wherein the X-axis assembly comprises an X-direction slide, an X-direction slider, and an X-direction drive; the X-direction sliding block is connected with the X-direction sliding rail in a sliding manner; the X-direction driving part is connected with the X-direction sliding block and drives the X-direction sliding block to move in the X direction.
3. The consumable monitoring device of claim 1, wherein the elevating manipulator comprises a Z-direction slide rail, a Z-direction slider, a Z-direction driving part; the Z-direction slide rail is connected with the Y-direction slide block; the Z-direction sliding block is connected with the Z-direction sliding rail in a sliding manner; the Z-direction driving part is connected with the Z-direction sliding block and drives the Z-direction sliding block to move in the Z direction.
4. The consumable monitoring device of claim 1, wherein the photographing module comprises a camera assembly and a data transmission line; the first end of the data transmission line is electrically connected with the camera assembly, and the second end of the data transmission line is electrically connected with the controller.
5. The consumable monitoring device of claim 1, wherein the controller is an STM32F101 single chip microcomputer.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920619925.2U CN210109126U (en) | 2019-04-30 | 2019-04-30 | Consumable monitoring device |
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| CN201920619925.2U CN210109126U (en) | 2019-04-30 | 2019-04-30 | Consumable monitoring device |
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| CN210109126U true CN210109126U (en) | 2020-02-21 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110045133A (en) * | 2019-04-30 | 2019-07-23 | 上海仁度生物科技有限公司 | A kind of consumptive material monitoring device and monitoring method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110045133A (en) * | 2019-04-30 | 2019-07-23 | 上海仁度生物科技有限公司 | A kind of consumptive material monitoring device and monitoring method |
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Legal Events
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Ju Jinliang Inventor after: Jin Hao Inventor after: Zhao Yujun Inventor before: Ju Jinliang Inventor before: Zhu Hanmin Inventor before: Jin Hao Inventor before: Zhao Yujun |
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| CB03 | Change of inventor or designer information | ||
| CP03 | "change of name, title or address" |
Address after: Room B, building 15, No. 528 Ruiqing Road, East District, Zhangjiang hi tech park, Pudong New Area, Shanghai, 201201 Patentee after: Shanghai Rendu Biotechnology Co., Ltd Address before: Room a, 3 / F, building B, No. 528 Ruiqing Road, East District, Zhangjiang hi tech park, Pudong New Area, Shanghai 201201 Patentee before: SHANGHAI RENDU BIOTECHNOLOGY Co.,Ltd. |
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| CP03 | "change of name, title or address" |