CN210107818U - Shell and tube condenser and refrigerating system thereof - Google Patents
Shell and tube condenser and refrigerating system thereof Download PDFInfo
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Abstract
本实用新型提供一种壳管式冷凝器及其制冷系统,壳管式冷凝器包括:壳体,沿壳体的径向设置有第一进口和第一出口;冷凝管束,设置在腔体内且靠近第一进口;热回收管束,包括设置在腔体内的管体、设置在壳体外部的第二进口和第二出口,管体靠近第一出口,管体内流通有第二制冷介质,管体的温度低于与冷凝管束进行热交换之后的第一制冷介质的温度,与冷凝管束进行热交换之后的第一制冷介质通过管体与第二制冷介质热交换后从第一出口流出,第二制冷介质从第二出口流出并进入热回收装置。上述壳管式冷凝器使得从第一出口流出的第一制冷介质的过冷度更大,提高制冷系统的稳定性,同时,提高了第一制冷介质的热量的利用率。
The utility model provides a shell-and-tube condenser and a refrigeration system thereof. The shell-and-tube condenser comprises: a shell, a first inlet and a first outlet are arranged along the radial direction of the shell; a condensing tube bundle is arranged in the cavity and Close to the first inlet; the heat recovery tube bundle includes a tube body arranged in the cavity, a second inlet and a second outlet arranged outside the casing, the tube body is close to the first outlet, the second refrigerant medium circulates in the tube body, and the tube body The temperature of the first refrigeration medium after heat exchange with the condenser tube bundle is lower than the temperature of the first refrigeration medium after heat exchange with the condenser tube bundle. The refrigerant medium flows out of the second outlet and enters the heat recovery device. The above-mentioned shell-and-tube condenser makes the degree of subcooling of the first refrigeration medium flowing out from the first outlet larger, improves the stability of the refrigeration system, and at the same time improves the utilization rate of the heat of the first refrigeration medium.
Description
技术领域technical field
本实用新型涉及空调制冷技术领域,具体涉及一种壳管式冷凝器及其制冷系统。The utility model relates to the technical field of air conditioning and refrigeration, in particular to a shell-and-tube condenser and a refrigeration system thereof.
背景技术Background technique
冷水机组一般采用壳管式冷凝器,壳管式冷凝器包括壳体、第一管板、第二管板、第一腔室、第二腔室和多根冷凝管束,壳体上设置有制冷剂入口和制冷剂出口,壳体水平放置时,制冷剂入口设置在壳体的上端,制冷剂出口设置在壳体的下端,第一管板与第二管板分别固定于壳体的左右两端,第一腔室固定于第一管板上,第二腔室固定于第二管板上,且第二腔室通过隔板划分为上腔室和下腔室,冷凝管束固定于壳体内,且冷凝管束两端分别固定于第一管板和第二管板,冷凝管束与第一腔室、上腔室和下腔室连通,上腔室设有冷却水进口,下腔室设有冷却水出口。冷却水从冷却水进口依次经过上腔室、冷凝管束、第一腔室、另一冷凝管束、下腔室和冷却水出口,即冷却水是在冷凝管束的管内流通,冷却水走管程;而制冷剂从制冷剂入口进入后经过冷凝管束的管外从上向下流动,最后从制冷剂出口流出,即制冷剂走壳程。The chiller generally adopts a shell-and-tube condenser. The shell-and-tube condenser includes a shell, a first tube sheet, a second tube sheet, a first chamber, a second chamber and a plurality of condenser tube bundles. The shell is provided with a refrigeration system. When the casing is placed horizontally, the refrigerant inlet is set at the upper end of the casing, and the refrigerant outlet is set at the lower end of the casing. The first tube sheet and the second tube sheet are respectively fixed on the left and right sides of the casing. The first chamber is fixed on the first tube plate, the second chamber is fixed on the second tube plate, and the second chamber is divided into an upper chamber and a lower chamber by a partition plate, and the condensing tube bundle is fixed in the shell , and the two ends of the condenser tube bundle are respectively fixed on the first tube sheet and the second tube sheet, the condenser tube bundle is communicated with the first chamber, the upper chamber and the lower chamber, the upper chamber is provided with a cooling water inlet, and the lower chamber is provided with Cooling water outlet. From the cooling water inlet, the cooling water passes through the upper chamber, the condensing tube bundle, the first chamber, another condensing tube bundle, the lower chamber and the cooling water outlet in sequence, that is, the cooling water circulates in the tubes of the condensing tube bundle, and the cooling water goes through the tube; The refrigerant enters from the refrigerant inlet and flows from top to bottom through the outside of the condenser tube bundle, and finally flows out from the refrigerant outlet, that is, the refrigerant travels the shell side.
制冷剂从制冷剂入口进入壳体时为气体,气体进入壳体后与冷凝管束内的冷却水进行热交换后变成液体,液体从制冷剂出口流出。液体制冷剂从制冷剂出口流出时,制冷剂的过冷度不高,当液体制冷剂通过管路流向节流装置时需先经过节流阀,在节流阀与制冷剂出口之间的管路由于管路阻力易使液体制冷剂出现闪蒸现象,闪蒸生成的气体会降低节流装置运行的稳定性,进而降低制冷系统的稳定性。现有技术中为了提高制冷剂在制冷剂出口处的过冷度,一般采用增加制冷剂的量以提高冷凝温度的办法来提高制冷剂在制冷器出口处的过冷度。这样虽然提高了制冷系统的稳定性,但是,由于在制冷剂出口处没有进行热量回收,使得液体制冷剂从制冷剂出口流出时带走大量的热量,而液体制冷剂在经过节流装置时并不能将其带来的热量再次利用,这样易导致冷凝器内的制冷剂的大量热量流失,降低了热量利用率。When the refrigerant enters the casing from the refrigerant inlet, it is a gas. After the gas enters the casing, it exchanges heat with the cooling water in the condensing tube bundle and turns into a liquid, and the liquid flows out from the refrigerant outlet. When the liquid refrigerant flows out of the refrigerant outlet, the subcooling degree of the refrigerant is not high. When the liquid refrigerant flows to the throttling device through the pipeline, it must first pass through the throttling valve, and the pipe between the throttling valve and the refrigerant outlet Due to the pipeline resistance, the liquid refrigerant is prone to flash evaporation, and the gas generated by the flash evaporation will reduce the operation stability of the throttling device, thereby reducing the stability of the refrigeration system. In the prior art, in order to improve the subcooling degree of the refrigerant at the refrigerant outlet, the method of increasing the amount of refrigerant to increase the condensing temperature is generally used to improve the subcooling degree of the refrigerant at the refrigerator outlet. Although this improves the stability of the refrigeration system, since there is no heat recovery at the refrigerant outlet, the liquid refrigerant takes away a large amount of heat when it flows out of the refrigerant outlet, and the liquid refrigerant does not pass through the throttling device. The heat brought by it cannot be reused, which easily leads to a large amount of heat loss of the refrigerant in the condenser, which reduces the heat utilization rate.
实用新型内容Utility model content
因此,本实用新型要解决的技术问题在于克服现有技术中的冷凝器在提高冷凝剂在冷凝器出口的过冷度时,易造成制冷剂的热量利用率低的缺陷,从而提供一种壳管式冷凝器及其制冷系统。Therefore, the technical problem to be solved by the present invention is to overcome the defect of low heat utilization rate of the refrigerant when the condenser in the prior art increases the subcooling degree of the condensate at the outlet of the condenser, thereby providing a shell Tube condenser and its refrigeration system.
为了解决上述技术问题,一方面,本实用新型提供一种壳管式冷凝器,包括:壳体,内部形成有供第一制冷介质流通的腔体,沿所述壳体的径向设置有第一进口和第一出口,所述第一进口通过所述腔体与所述第一出口连通;In order to solve the above technical problems, on the one hand, the utility model provides a shell-and-tube condenser, comprising: a shell, a cavity for the circulation of the first refrigeration medium is formed inside, and a first refrigerating medium is arranged along the radial direction of the shell. an inlet and a first outlet, the first inlet communicates with the first outlet through the cavity;
冷凝管束,设置在所述腔体内且靠近所述第一进口,所述冷凝管束内部流通有冷却介质,所述冷凝管束外部流通有第一制冷介质,第一制冷介质通过所述冷凝管束与冷却介质进行热交换;The condenser tube bundle is arranged in the cavity and close to the first inlet, a cooling medium circulates inside the condenser tube bundle, and a first refrigeration medium circulates outside the condenser tube bundle, and the first refrigerant passes through the condenser tube bundle and the cooling medium. medium for heat exchange;
热回收管束,包括设置在所述腔体内的管体、设置在所述壳体外部的第二进口和第二出口,所述管体靠近所述第一出口,所述管体内流通有第二制冷介质,所述管体的温度低于与所述冷凝管束进行热交换之后的第一制冷介质的温度,与所述冷凝管束进行热交换之后的第一制冷介质通过所述管体与第二制冷介质热交换后从所述第一出口流出,第二制冷介质从所述第二出口流出并进入热回收装置。The heat recovery tube bundle includes a tube body arranged in the cavity, a second inlet and a second outlet arranged outside the casing, the tube body is close to the first outlet, and a second outlet is circulated in the tube Refrigerant medium, the temperature of the tube body is lower than the temperature of the first refrigerant medium after heat exchange with the condenser tube bundle, and the first refrigerant medium after heat exchange with the condenser tube bundle passes through the tube body and the second refrigerant medium. The cooling medium flows out from the first outlet after heat exchange, and the second cooling medium flows out from the second outlet and enters the heat recovery device.
可选地,还包括设置在所述冷凝管束与所述热回收管束之间的过冷板,沿所述壳体的长度方向,所述过冷板远离所述第一出口的侧面与所述壳体的侧壁之间形成导流口,所述过冷板的其他侧面均与所述壳体的其他侧壁连接,使与所述冷凝管束进行热交换之后的第一制冷介质从所述导流口流出后、通过所述管体与第二制冷介质热交换。Optionally, it also includes a subcooling plate disposed between the condenser tube bundle and the heat recovery tube bundle, and along the length direction of the casing, the side surface of the subcooling plate away from the first outlet and the A guide port is formed between the side walls of the casing, and the other sides of the subcooling plate are connected to the other side walls of the casing, so that the first refrigeration medium after heat exchange with the condenser tube bundle can be discharged from the After the diversion port flows out, it exchanges heat with the second refrigeration medium through the pipe body.
可选地,所述管体的一端靠近所述导流口,另一端靠近所述第一出口。Optionally, one end of the pipe body is close to the flow guide opening, and the other end is close to the first outlet.
可选地,所述过冷板与靠近所述过冷板的冷凝管束平行间隔设置,所述过冷板与所述热回收管束平行间隔设置。Optionally, the subcooling plate is arranged in parallel with the condenser tube bundle close to the subcooling plate, and the subcooling plate is arranged in parallel with the heat recovery tube bundle.
可选地,所述热回收管束上间隔设置有多个折流板,多个所述折流板用于提高所述第一制冷介质流从所述导流口流向所述第一出口的流速。Optionally, a plurality of baffles are provided at intervals on the heat recovery tube bundle, and the plurality of baffles are used to increase the flow rate of the first refrigerant flow from the guide port to the first outlet. .
可选地,一部分所述折流板与过冷板连接并与所述壳体的侧壁之间形成第一缺口,另一部分所述折流板与所述壳体的侧壁连接并与所述过冷板之间形成第二缺口,所述第一缺口和第二缺口交错设置。Optionally, a part of the baffle plate is connected with the subcooling plate and forms a first gap with the side wall of the casing, and another part of the baffle plate is connected with the side wall of the casing and is connected to the side wall of the casing. A second gap is formed between the supercooling plates, and the first gap and the second gap are staggered.
另一方面,本实用新型提供一种制冷系统,包括:On the other hand, the utility model provides a refrigeration system, comprising:
如上所述的壳管式冷凝器;Shell and tube condenser as above;
蒸发器,所述壳管式冷凝器的第一出口通过第四管道与所述蒸发器的进口连通;an evaporator, the first outlet of the shell-and-tube condenser communicates with the inlet of the evaporator through a fourth pipe;
第二节流装置,设置在所述第四管道上;a second throttling device, arranged on the fourth pipeline;
第二压缩机,所述蒸发器的出口通过第五管道与所述压缩机的进口连通,所述冷凝器的第一进口通过第六管道与所述压缩机的出口连通。In the second compressor, the outlet of the evaporator communicates with the inlet of the compressor through a fifth conduit, and the first inlet of the condenser communicates with the outlet of the compressor through a sixth conduit.
可选地,所述热回收装置包括:Optionally, the heat recovery device includes:
第一压缩机,第二制冷介质通过所述第一压缩机的入口进入所述第一压缩机,所述热回收管束的所述第二出口通过第一管道与所述第一压缩机的入口连通;The first compressor, the second refrigerant enters the first compressor through the inlet of the first compressor, the second outlet of the heat recovery tube bundle passes through the first pipeline and the inlet of the first compressor connected;
热回收冷凝器,包括外壳,所述外壳设置有第三进口和第三出口,所述第一压缩机的出口通过所述第二管道与第三进口连通,所述第三出口通过第三管道与所述热回收管束的第二进口连通,第二制冷介质在所述热回收冷凝器内进行热交换后进入第三管道;a heat recovery condenser, comprising a housing provided with a third inlet and a third outlet, the outlet of the first compressor communicates with the third inlet through the second conduit, and the third outlet passes through the third conduit communicated with the second inlet of the heat recovery tube bundle, and the second refrigeration medium enters the third pipeline after heat exchange in the heat recovery condenser;
第一节流装置,设置在所述第三管道上,第二制冷介质经过所述第一节流装置降压后进入所述第二进口。The first throttling device is arranged on the third pipeline, and the second refrigerant enters the second inlet after being depressurized by the first throttling device.
可选地,所述外壳的内部设置有隔板,所述隔板将所述外壳分隔为制冷区和热回收区,所述第三进口和第三出口设置在所述制冷区,第二制冷介质在制冷区与热回收区热交换后从所述第三出口流出。Optionally, the interior of the casing is provided with a partition, the partition divides the casing into a refrigeration area and a heat recovery area, the third inlet and the third outlet are arranged in the refrigeration area, and the second refrigeration The medium flows out of the third outlet after heat exchange between the refrigeration zone and the heat recovery zone.
可选地,所述热回收区设置有第四进口和第四出口,载热介质通过所述第四进口进入热回收区与所述制冷区内的第二制冷介质热交换后从所述第四出口流出。Optionally, the heat recovery zone is provided with a fourth inlet and a fourth outlet, and the heat transfer medium enters the heat recovery zone through the fourth inlet and exchanges heat with the second refrigeration medium in the refrigeration zone from the first outlet. Four outlets flow out.
可选地,所述第四进口靠近所述第三出口,所述第四出口靠近所述第三进口。Optionally, the fourth inlet is adjacent to the third outlet, and the fourth outlet is adjacent to the third inlet.
本实用新型技术方案,具有如下优点:The technical scheme of the utility model has the following advantages:
1.本实用新型提供的壳管式冷凝器,包括壳体、冷凝管束、过冷板和热回收管束,壳体内部形成有供第一制冷介质流通的腔体,壳体上设置有第一进口和第一出口,第一进口通过腔体与第一出口连通,即,第一制冷介质通过第一进口进入腔体后可从第一出口流出;冷凝管束设置在腔体内且靠近第一进口,冷凝管束的内部流通有冷却介质,冷凝管束外部流通有第一制冷介质,第一制冷介质通过冷凝管束与冷却介质进行热交换,使气态的第一制冷介质与冷却介质热交换之后变为液态的第一制冷介质。1. The shell-and-tube condenser provided by the present utility model includes a shell, a condenser tube bundle, a subcooling plate and a heat recovery tube bundle. A cavity for the circulation of the first refrigerating medium is formed inside the shell, and a first refrigerating medium is arranged on the shell. An inlet and a first outlet, the first inlet communicates with the first outlet through the cavity, that is, the first refrigerant can flow out from the first outlet after entering the cavity through the first inlet; the condensing tube bundle is arranged in the cavity and close to the first inlet , the cooling medium circulates inside the condensing tube bundle, and the first refrigeration medium circulates outside the condensing tube bundle. The first refrigeration medium exchanges heat with the cooling medium through the condensing tube bundle, so that the gaseous first refrigeration medium and the cooling medium become liquid after heat exchange. the first refrigerant medium.
热回收管束包括设置在腔体内的管体、以及设置在壳体外部的第二进口和第二出口,管体靠近第一出口,第二制冷介质通过第二进口进入管体内,使得与冷凝管束进行热交换之后变成液态的第一制冷介质可通过管体与第二制冷介质进行热交换,然后从第一出口流出,由于此时的第一制冷介质的温度高于管体的温度,此时,液态第一制冷介质的热量被第二制冷介质吸收,降低了液态第一制冷介质的温度,进而使得从第一出口流出的第一制冷介质的过冷度更大,提高制冷系统的稳定性;同时,管体内的第二制冷介质与第一制冷介质进行热交换后从第二出口流出并进入热回收装置,热回收装置将第二制冷介质吸收的热量进行再次利用,这样提高了第一制冷介质的热量的利用率,减少能源浪费。The heat recovery tube bundle includes a tube body arranged in the cavity, and a second inlet and a second outlet arranged outside the casing, the tube body is close to the first outlet, and the second refrigerant enters the tube body through the second inlet, so that it is connected with the condensing tube bundle. After the heat exchange, the first refrigeration medium that becomes liquid can exchange heat with the second refrigeration medium through the tube body, and then flows out from the first outlet. Since the temperature of the first refrigeration medium at this time is higher than the temperature of the tube body, this When the temperature of the liquid first refrigeration medium is absorbed by the second refrigeration medium, the temperature of the liquid first refrigeration medium is lowered, so that the subcooling degree of the first refrigeration medium flowing out from the first outlet is larger, and the stability of the refrigeration system is improved. At the same time, after the second refrigeration medium in the tube exchanges heat with the first refrigeration medium, it flows out from the second outlet and enters the heat recovery device, and the heat recovery device reuses the heat absorbed by the second refrigeration medium, which improves the first A utilization rate of the heat of the refrigeration medium to reduce energy waste.
2.本实用新型提供的壳管式冷凝器,过冷板设置在腔体内且位于冷凝管束与热回收管束之间,沿壳体的长度方向,过冷板远离第一出口的侧面与壳体的侧壁形成导流口,过冷板的其他侧面均与壳体的其他侧壁连接,液态的第一制冷介质从冷凝管束的外部流至过冷板上,因为过冷板的其他侧面均与壳体的其他侧壁连接,使得液态的第一制冷介质只能从导流口流出,而导流口远离第一出口,使得从导流口流出的液态的第一制冷介质需在壳体内经过一定的行程才能到达第一出口,进而增加了第一制冷介质与管体的接触时间和接触面积,提升第一制冷介质与管体的热交换率,使得第一制冷介质的更多热量被第二制冷介质吸收,进一步降低从第一出口流出的第一制冷介质的过冷度,同时,进一步提高了制冷剂的热量的利用率。2. In the shell-and-tube condenser provided by the utility model, the subcooling plate is arranged in the cavity and is located between the condenser tube bundle and the heat recovery tube bundle. Along the length direction of the shell, the subcooling plate is away from the side of the first outlet and the shell. The sidewall of the subcooling plate forms a diversion port, and the other sides of the subcooling plate are connected to the other sidewalls of the shell. It is connected with other side walls of the shell, so that the first liquid refrigerant can only flow out from the guide port, and the guide port is far away from the first outlet, so that the first liquid refrigerant flowing out from the guide port needs to be inside the shell. It takes a certain stroke to reach the first outlet, thereby increasing the contact time and contact area between the first refrigeration medium and the tube body, improving the heat exchange rate between the first refrigeration medium and the tube body, so that more heat of the first refrigeration medium is absorbed. The absorption of the second refrigerant medium further reduces the degree of subcooling of the first refrigerant medium flowing out from the first outlet, and at the same time, the utilization rate of the heat of the refrigerant is further improved.
3.本实用新型提供的壳管式冷凝器,管体的一端靠近导流口,另一端靠近第一出口,这样可增加液态第一制冷介质与管体的接触行程,进而使得液态第一制冷介质与第二制冷介质的接触时间及总接触面积,提高液态第一制冷介质与第二制冷介质的热交换量。3. In the shell-and-tube condenser provided by the utility model, one end of the tube body is close to the diversion port, and the other end is close to the first outlet, which can increase the contact stroke between the liquid first refrigeration medium and the tube body, thereby making the liquid first refrigeration medium. The contact time and the total contact area of the medium and the second refrigeration medium increase the heat exchange amount between the liquid first refrigeration medium and the second refrigeration medium.
4.本实用新型提供的壳管式冷凝器,过冷板与靠近过冷板的冷凝管束平行间隔设置,可增加液态第一制冷介质在过冷板上的流速,使第一制冷介质快速流向导流口;过冷板与热回收管束平行间隔设置,可增加第一制冷介质流向第一出口的流速,同时,增加第一制冷介质与管体的接触面积,进而增加第一制冷介质与第二制冷介质的热交换效率。4. In the shell-and-tube condenser provided by the utility model, the subcooling plate is arranged in parallel with the condensing tube bundle close to the subcooling plate, which can increase the flow rate of the liquid first refrigeration medium on the subcooling plate, and make the first refrigeration medium flow rapidly to the direction of the subcooling plate. The subcooling plate is arranged in parallel with the heat recovery tube bundle, which can increase the flow rate of the first refrigeration medium flowing to the first outlet, and at the same time, increase the contact area between the first refrigeration medium and the tube body, thereby increasing the first refrigeration medium and the first refrigeration medium. Second, the heat exchange efficiency of the refrigeration medium.
5.本实用新型提供的壳管式冷凝器,热回收管束上间隔设置有多个折流板,一部分折流板与过冷板连接并与壳体的侧壁之间形成第一缺口,另一部分折流板与壳体的侧壁连接并与过冷板之间形成第二缺口,第一缺口和第二缺口交错设置,这样可增加第一制冷介质从导流口流向第一出口的流速。5. In the shell-and-tube condenser provided by the utility model, a plurality of baffles are arranged at intervals on the heat recovery tube bundle. A part of the baffle plate is connected to the side wall of the casing and forms a second gap with the subcooling plate. The first gap and the second gap are arranged alternately, which can increase the flow rate of the first refrigerant from the guide port to the first outlet. .
6.本实用新型提供的制冷系统,包括如上所述的壳管式冷凝器、蒸发器、第二节流装置和第二压缩机,蒸发器将其内部的第一制冷介质蒸发为气体进入第二压缩机,第二压缩机将气体第一制冷介质压缩为高温高压气体,然后高温的气体第一制冷介质进而壳管式冷凝器内进行热交换,气体第一制冷介质与冷凝管束进行热交换后变成液体第一制冷介质,液体第一制冷介质通过过冷板的作用流向热回收管束,液体第一制冷介质与热回收管束进行热交换,使得液体第一制冷介质的温度降低,然后通过第一出口流向第二节流装置,液体第一制冷介质在第二节流装置中进行节流降压,使得第一制冷介质的温度进一步降低,最后进入蒸发器内,在蒸发器内换热变成蒸汽再次进入的第二压缩机,以此形成制冷循环;而冷凝管束内的冷却介质与第一制冷介质进行热交换后离开冷凝器。6. The refrigeration system provided by the utility model comprises the above-mentioned shell-and-tube condenser, evaporator, second throttling device and second compressor, and the evaporator evaporates the first refrigeration medium inside it into a gas and enters the first refrigerating medium. Two compressors, the second compressor compresses the gaseous first refrigeration medium into high temperature and high pressure gas, and then the high temperature gaseous first refrigeration medium conducts heat exchange in the shell and tube condenser, and the gaseous first refrigeration medium exchanges heat with the condenser tube bundle After that, it becomes the liquid first refrigeration medium, and the liquid first refrigeration medium flows to the heat recovery tube bundle through the action of the subcooling plate. The first outlet flows to the second throttling device, and the liquid first refrigerating medium is throttled and depressurized in the second throttling device, so that the temperature of the first refrigerating medium is further reduced, and finally enters the evaporator, where heat is exchanged in the evaporator It becomes the second compressor that the steam enters again, thereby forming a refrigeration cycle; and the cooling medium in the condensing tube bundle exchanges heat with the first refrigeration medium and leaves the condenser.
制冷系统通过热回收管束和热回收装置,可使壳管式冷凝器内的第一制冷介质从第一出口出流出是具有更大的过冷度,进而提高制冷系统的稳定性;同时,热回收装置通过第二制冷介质吸收第一制冷介质的热量后可将热量再次利用于其他设置,对热量进行再次利用,进而提高了第一制冷介质的热量的利用率。Through the heat recovery tube bundle and the heat recovery device, the refrigeration system can make the first refrigeration medium in the shell-and-tube condenser flow out from the first outlet to have a greater degree of subcooling, thereby improving the stability of the refrigeration system; at the same time, the heat After the recovery device absorbs the heat of the first refrigeration medium through the second refrigeration medium, the heat can be reused in other settings, and the heat is reused, thereby improving the utilization rate of the heat of the first refrigeration medium.
7.本实用新型提供的制冷系统,其热回收装置包括第一压缩机、热回收冷凝器和第一节流装置,第二制冷介质通过第一压缩机的入口进入第一压缩机,热回收冷凝器包括外壳,外壳设置有第三进口和第三出口,第一压缩机的出口通过第二管道与第三进口连通,第三出口通过第三管道与热回收管束的第二进口连通,在第三管道上设置有第一节流装置,第一压缩机内的第二制冷介质通过第二管道进入热回收冷凝器,第二制冷介质在热回收冷凝器内进行热交换后通过第三出口进入第三管道,第二制冷介质经过第一节流装置时,第一节流装置对第二制冷介质进行节流降压,使得第二制冷介质的温度降低变成低温状态,第二制冷介质降温后进而管体内与第一制冷介质进行热交换后从第二出口流出,通过第一管道的作用再次进入第一压缩机,通过这样的方式使热回收管束与热回收装置之间形成热回收循环,使得液态第一制冷介质的热量被回收再次利用。7. In the refrigeration system provided by the present invention, the heat recovery device includes a first compressor, a heat recovery condenser and a first throttling device, and the second refrigerant enters the first compressor through the inlet of the first compressor, and the heat recovery The condenser includes a casing, the casing is provided with a third inlet and a third outlet, the outlet of the first compressor is communicated with the third inlet through a second pipe, and the third outlet is communicated with the second inlet of the heat recovery tube bundle through the third pipe. A first throttling device is arranged on the third pipe, the second refrigerant in the first compressor enters the heat recovery condenser through the second pipe, and the second refrigerant passes through the third outlet after heat exchange in the heat recovery condenser Entering the third pipeline, when the second refrigerant passes through the first throttling device, the first throttling device throttles and depressurizes the second refrigerant, so that the temperature of the second refrigerant decreases to a low temperature state, and the second refrigerant After cooling down, the tube body exchanges heat with the first refrigeration medium and then flows out from the second outlet, and enters the first compressor again through the action of the first pipeline. In this way, heat recovery is formed between the heat recovery tube bundle and the heat recovery device. cycle, so that the heat of the liquid first refrigeration medium is recovered and reused.
8.本实用新型提供的制冷系统,外壳的内部设置有隔板,隔板将外壳分隔为制冷区和热回收区,第二制冷介质从第三进口进入制冷区后与热回收区进行热交换,使得第二制冷介质的热量被热回收区吸收,然后第二制冷介质再从第三出口流出进入第三管道上的节流装置,进行下一次热回收循环。8. In the refrigeration system provided by the present invention, a partition plate is arranged inside the casing, and the partition plate divides the casing into a refrigeration area and a heat recovery area, and the second refrigeration medium enters the refrigeration area from the third inlet and exchanges heat with the heat recovery area. , so that the heat of the second refrigerating medium is absorbed by the heat recovery area, and then the second refrigerating medium flows out from the third outlet and enters the throttling device on the third pipe for the next heat recovery cycle.
9.本实用新型提供的制冷系统,热回收区设置有第四进口和第四出口,载热剂通过第四进口进入热回收区,使得载热剂通过隔板与第二制冷介质进行间接换热,载热剂将第二制冷介质的热量吸收后从第四出口流出,以将吸收的热量进行再次利用。9. In the refrigeration system provided by the utility model, the heat recovery area is provided with a fourth inlet and a fourth outlet, and the heat carrier enters the heat recovery area through the fourth inlet, so that the heat carrier is indirectly exchanged with the second refrigeration medium through the partition plate. Heat, the heat carrier absorbs the heat of the second refrigeration medium and flows out from the fourth outlet to reuse the absorbed heat.
附图说明Description of drawings
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the following descriptions The accompanying drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.
图1为本实用新型的第一种实施方式中提供的壳管式冷凝器的示意图;Fig. 1 is the schematic diagram of the shell-and-tube condenser provided in the first embodiment of the present utility model;
图2为本实用新型的第二种实施方式中提供的制冷系统的示意图。FIG. 2 is a schematic diagram of a refrigeration system provided in a second embodiment of the present invention.
附图标记说明:Description of reference numbers:
1、冷凝管束;2、壳体;21、腔体;22、第一进口;23、第一出口;24、冷却进口;25、冷却出口;3、过冷板;31、导流口;4、热回收管束;41、管体;42、第二进口;43、第二出口;5、第一压缩机;6、第一管道;7、热回收冷凝器;71、外壳;72、第三进口;73、第三出口;74、隔板;75、第四进口; 76、第四出口;77、制冷区;78、热回收区;8、第二管道;9、第三管道;10、第一节流装置;11、折流板;111、第一缺口;112、第二缺口;12、壳管式冷凝器;13、蒸发器;14、第二节流装置;15、第二压缩机;16、第四管道;17、第五管道;18、第六管道。1. Condenser tube bundle; 2. Shell; 21. Cavity; 22. First inlet; 23. First outlet; 24. Cooling inlet; 25. Cooling outlet; 3. Subcooling plate; 31. Diversion port; 4 , heat recovery tube bundle; 41, tube body; 42, second inlet; 43, second outlet; 5, first compressor; 6, first pipeline; 7, heat recovery condenser; 71, shell; 72, third Inlet; 73, third outlet; 74, partition; 75, fourth inlet; 76, fourth outlet; 77, refrigeration zone; 78, heat recovery zone; 8, second pipe; 9, third pipe; 10, The first throttling device; 11, the baffle plate; 111, the first notch; 112, the second notch; 12, the shell and tube condenser; 13, the evaporator; 14, the second throttling device; 15, the second compression machine; 16, the fourth pipe; 17, the fifth pipe; 18, the sixth pipe.
具体实施方式Detailed ways
下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, with a specific orientation. Therefore, it should not be construed as a limitation on the present invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, or indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
此外,下面所描述的本实用新型不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as there is no conflict with each other.
实施例一Example 1
如图1所示的壳管式冷凝器的一种具体实施方式,包括:壳体2,内部形成有供第一制冷介质流通的腔体21,沿壳体2的径向设置有第一进口22和第一出口23,第一进口22通过腔体21与第一出口23连通。即,第一制冷介质通过第一进口22进入腔体21后可从第一出口23流出。A specific embodiment of the shell-and-tube condenser as shown in FIG. 1 includes: a shell 2 , a
冷凝管束1,设置在腔体21内且靠近第一进口22,冷凝管束1内部流通有冷却介质,冷凝管束1外部流通有第一制冷介质,第一制冷介质通过冷凝管束 1与冷却介质进行热交换,使气态的第一制冷介质与冷却介质热交换之后变为液态的第一制冷介质。The condenser tube bundle 1 is arranged in the
冷凝管束1的内部的冷却介质的进入方式和流出方式为现有技术,可采用已知的各种方式进入冷凝管束1内。例如,在壳体2上设置有分离的冷却进口 24和冷却出口25,冷却进口24和冷却出口25设置在管体41的同一侧,冷却进口24和冷却出口25分别与冷凝管束1连通,冷却介质依次经过冷却进口24、冷凝管束1和冷却出口25。The inflow and outflow methods of the cooling medium inside the condenser tube bundle 1 are in the prior art, and various known methods can be used to enter the condenser tube bundle 1 . For example, a
热回收管束4,包括设置在腔体21内的管体41、设置在壳体2外部的第二进口42和第二出口43,管体41靠近第一出口23,管体41内流通有第二制冷介质,管体41的温度低于与冷凝管束1进行热交换之后的第一制冷介质的温度,与冷凝管束1进行热交换之后的第一制冷介质通过管体41与第二制冷介质热交换后从第一出口23流出,第二制冷介质从第二出口43流出并进入热回收装置。The heat
第二制冷介质通过第二进口42进入管体41内,使得与冷凝管束1进行热交换之后变成液态的第一制冷介质可通过管体41与第二制冷介质进行热交换,然后第一制冷介质从第一出口23流出,由于此时的第一制冷介质的温度高于管体41的温度,即,第一制冷介质的温度高于第二制冷介质的温度,此时,液态第一制冷介质的热量被第二制冷介质吸收,降低了液态第一制冷介质的温度,进而使得从第一出口23流出的第一制冷介质的过冷度更大,提高制冷系统的稳定性;同时,管体41内的第二制冷介质与第一制冷介质进行热交换后从第二出口43流出并进入热回收装置,热回收装置将第二制冷介质吸收的热量进行再次利用,这样提高了第一制冷介质的热量的利用率,减少能源浪费。The second refrigerating medium enters the tube body 41 through the
在本实施例中,冷却介质可以为冷却剂,第一制冷介质为制冷剂,第二制冷介质为制冷剂,第二制冷介质为R134a。In this embodiment, the cooling medium may be a refrigerant, the first refrigerant is refrigerant, the second refrigerant is refrigerant, and the second refrigerant is R134a.
壳管式冷凝器12还包括设置在冷凝管束1与热回收管束4之间的过冷板3,由此可知,过冷板3设置在壳体2内;沿壳体2的长度方向,过冷板3远离第一出口23的侧面与壳体2的侧壁之间形成导流口31,过冷板3的其他侧面均与壳体2的其他侧壁连接,即,沿腔体21的周向,过冷板远3离第一出口23 的侧面与腔体21腔壁不连接,形成导流口31,过冷板远3的其他侧面均与腔体21的其他腔壁直接连接,使与冷凝管束1进行热交换之后的第一制冷介质从导流口31流出后、通过管体41与第二制冷介质热交换。The shell-and-tube condenser 12 also includes a subcooling plate 3 arranged between the condenser tube bundle 1 and the heat
液态的第一制冷介质从冷凝管束1的外部流至过冷板3上,因为过冷板3 的其他侧面均与壳体2的其他侧壁连接,使得液态的第一制冷介质只能从导流口31流出,而导流口31远离第一出口23,使得从导流口31流出的液态的第一制冷介质需在壳体2内经过一定的行程才能到达第一出口23,进而增加了第一制冷介质与管体41的接触时间和接触面积,提升第一制冷介质与管体41的热交换率,使得第一制冷介质的更多热量被第二制冷介质吸收,进一步降低从第一出口23流出的第一制冷介质的过冷度,同时,进一步提高了制冷剂的热量的利用率。The liquid first refrigerant flows from the outside of the condenser tube bundle 1 to the subcooling plate 3, because the other sides of the subcooling plate 3 are connected to the other side walls of the shell 2, so that the liquid first refrigerant can only flow from the conductor. The
可以理解的是,过冷板3的温度不高于与冷凝管束1进行热交换之后的第一制冷介质的温度。It can be understood that the temperature of the subcooling plate 3 is not higher than the temperature of the first refrigeration medium after heat exchange with the condenser tube bundle 1 .
如图1所示,管体41的一端靠近导流口31,另一端靠近第一出口23,这样可增加液态第一制冷介质与管体41的接触行程,进而使得液态第一制冷介质与第二制冷介质的接触时间及总接触面积,提高液态第一制冷介质与第二制冷介质的热交换量。As shown in FIG. 1 , one end of the tube body 41 is close to the
如图1所示,管体41在腔体21内为循环管路,第二进口42和第二出口 43分别为循环管路的两个接口,第二进口42和第二出口43均靠近导流口31。管体41远离第二进口42和第二出口43的一端可以与壳体2的侧壁抵接,也可以不与壳体2的侧壁抵接,但是,管体41远离第二进口42和第二出口43的一端位于壳体2的侧壁与第一出口23之间,即,管体41远离第二进口42和第二出口43的一端在竖直方向上位于第一出口23的上方,并有第一出口23向管体 41的侧壁方向延伸,此时的管体41的侧壁为远离导流口31的侧壁。As shown in FIG. 1 , the pipe body 41 is a circulation pipeline in the
如图1所示,过冷板3与靠近过冷板3的冷凝管束1平行间隔设置,可增加液态第一制冷介质在过冷板3上的流速,使第一制冷介质快速流向导流口31。过冷板3与热回收管束4平行间隔设置,可增加第一制冷介质流向第一出口23 的流速,同时,增加第一制冷介质与管体41的接触面积,进而增加第一制冷介质与第二制冷介质的热交换效率。As shown in FIG. 1 , the subcooling plate 3 is arranged in parallel with the condenser tube bundle 1 close to the subcooling plate 3, which can increase the flow rate of the liquid first refrigeration medium on the subcooling plate 3, so that the first refrigeration medium can quickly flow to the guide port. 31. The supercooling plate 3 and the heat
如图1所示,热回收管束4上间隔设置有多个折流板11,多个折流板11 用于提高第一制冷介质流从导流口31流向第一出口23的流速。As shown in FIG. 1 , the heat
一部分折流板11与过冷板3连接并与壳体2的侧壁之间形成第一缺口111,另一部分折流板11与壳体2的侧壁连接并与过冷板3之间形成第二缺口112,第一缺口111和第二缺口112交错设置。这样可增加第一制冷介质从导流口31 流向第一出口23的流速。A part of the baffle plate 11 is connected to the subcooling plate 3 and forms a
实施例二Embodiment 2
如图1及图2所示,本实用新型提供一种制冷系统,包括:As shown in Figure 1 and Figure 2, the present invention provides a refrigeration system, comprising:
实施例一的壳管式冷凝器12;The shell-and-tube condenser 12 of the first embodiment;
蒸发器13,壳管式冷凝器12的第一出口23通过第四管道16与蒸发器13 的进口连通;
第二节流装置14,设置在第四管道16上;The second throttling device 14 is arranged on the
第二压缩机15,蒸发器13的出口通过第五管道17与压缩机的进口连通,冷凝器的第一进口22通过第六管道18与压缩机的出口连通。In the
蒸发器13将其内部的第一制冷介质蒸发为气体进入第二压缩机15,第二压缩机15将气体第一制冷介质压缩为高温高压气体,然后高温的气体第一制冷介质进而壳管式冷凝器12内进行热交换,气体第一制冷介质与冷凝管束1进行热交换后变成液体第一制冷介质,液体第一制冷介质通过过冷板3的作用流向热回收管束4,液体第一制冷介质与热回收管束4进行热交换,使得液体第一制冷介质的温度降低,然后通过第一出口23流向第二节流装置14,液体第一制冷介质在第二节流装置14中进行节流降压,使得第一制冷介质的温度进一步降低,最后进入蒸发器13内,在蒸发器13内换热变成蒸汽再次进入的第二压缩机15,以此形成制冷循环;而冷凝管束1内的冷却介质与第一制冷介质进行热交换后离开冷凝器。The
制冷系统通过热回收管束4和热回收装置,可使壳管式冷凝器12内的第一制冷介质从第一出口23出流出是具有更大的过冷度,进而提高制冷系统的稳定性;同时,热回收装置通过第二制冷介质吸收第一制冷介质的热量后可将热量再次利用于其他设置,对热量进行再次利用,进而提高了第一制冷介质的热量的利用率。Through the heat
从第二压缩机15流出的第一制冷介质的温度高于从第一压缩机5流出的第二制冷介质的温度。与冷凝管束1进行完热交换之后的第一制冷介质以及从导流口31流出的第一制冷介质的温度均高于第二制冷介质的温度;同时,与冷凝管束1进行完热交换之后的第一制冷介质以及从导流口31流出的第一制冷介质的温度均高于管体41的温度。从第二出口43流出的第二制冷介质的温度高于管体41内的第二制冷介质的温度,从第二出口43流出的第二制冷介质的温度高于从第二进出流入的第二制冷介质的温度。The temperature of the first refrigerant medium flowing out of the
如图2所示,热回收装置包括:As shown in Figure 2, the heat recovery device includes:
第一压缩机5,第二制冷介质通过第一压缩机5的入口进入第一压缩机5,热回收管束4的第二出口43通过第一管道6与第一压缩机5的入口连通。The first compressor 5 and the second refrigerant enter the first compressor 5 through the inlet of the first compressor 5 , and the
热回收冷凝器7,包括外壳71,外壳71设置有第三进口72和第三出口73,第一压缩机5的出口通过第二管道8与第三进口72连通,第三出口73通过第三管道9与热回收管束4的第二进口42连通,第二制冷介质在热回收冷凝器7 内进行热交换后进入第三管道9;The heat recovery condenser 7 includes a
第一节流装置10,设置在第三管道9上,第二制冷介质经过第一节流装置10降压后进入第二进口42。The
第一压缩机5内的第二制冷介质通过第二管道8进入热回收冷凝器7,第二制冷介质在热回收冷凝器7内进行热交换后通过第三出口73进入第三管道 9,第二制冷介质经过第一节流装置10时,第一节流装置10对第二制冷介质进行节流降压,使得第二制冷介质的温度降低变成低温状态,第二制冷介质降温后进而管体41内与第一制冷介质进行热交换后从第二出口43流出,通过第一管道6的作用再次进入第一压缩机5,通过这样的方式使热回收管束4与热回收装置之间形成热回收循环,使得液态第一制冷介质的热量被回收再次利用。The second refrigerant in the first compressor 5 enters the heat recovery condenser 7 through the second pipe 8, and the second refrigerant enters the third pipe 9 through the
如图2所示,外壳71的内部设置有隔板74,隔板74将外壳71分隔为制冷区77和热回收区78,第三进口72和第三出口73设置在制冷区77,第二制冷介质在制冷区77与热回收区78热交换后从第三出口73流出。第二制冷介质从第三进口72进入制冷区77后与热回收区78进行热交换,使得第二制冷介质的热量被热回收区78吸收,然后第二制冷介质再从第三出口73流出进入第三管道9上的节流装置,进行下一次热回收循环。As shown in FIG. 2 , a
如图2所示,热回收区78设置有第四进口75和第四出口76,载热介质通过第四进口75进入热回收区78与制冷区77内的第二制冷介质热交换后从第四出口76流出。载热介质通过第四进口75进入热回收区78,使得载热介质通过隔板74与第二制冷介质进行间接换热,载热介质将第二制冷介质的热量吸收后从第四出口76流出,以将吸收的热量进行再次利用;同时,第二制冷介质的温度进一步降低。As shown in FIG. 2, the
载热介质可以为载热剂。The heat transfer medium may be a heat transfer agent.
如图2所示,第四进口75靠近第三出口73,第四出口76靠近第三进口72,这样可使第二制冷介质与载热介质之间形成对流,有利于第二制冷介质与载热介质进行热交换,可提高热交换的效率。As shown in FIG. 2, the
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本实用新型创造的保护范围之中。Obviously, the above-mentioned embodiments are only examples for clear description, and are not intended to limit the implementation manner. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. And the obvious changes or changes derived from this are still within the protection scope of the present invention.
Claims (10)
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110068174A (en) * | 2019-05-28 | 2019-07-30 | 苏州必信空调有限公司 | A kind of shell and tube condenser and its refrigeration system |
| CN112179185A (en) * | 2020-09-29 | 2021-01-05 | 清华大学 | Composite enhanced heat transfer double-channel heat exchange unit and heat exchanger thereof |
| CN113310250A (en) * | 2021-05-31 | 2021-08-27 | 威玛自动化设备常熟有限公司 | Tubular heat exchanger for food production |
| CN115962589A (en) * | 2023-02-17 | 2023-04-14 | 珠海格力电器股份有限公司 | Heat exchanger and refrigerating system |
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2019
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110068174A (en) * | 2019-05-28 | 2019-07-30 | 苏州必信空调有限公司 | A kind of shell and tube condenser and its refrigeration system |
| CN112179185A (en) * | 2020-09-29 | 2021-01-05 | 清华大学 | Composite enhanced heat transfer double-channel heat exchange unit and heat exchanger thereof |
| CN112179185B (en) * | 2020-09-29 | 2021-11-19 | 清华大学 | Composite enhanced heat transfer double-channel heat exchange unit and heat exchanger thereof |
| CN113310250A (en) * | 2021-05-31 | 2021-08-27 | 威玛自动化设备常熟有限公司 | Tubular heat exchanger for food production |
| CN115962589A (en) * | 2023-02-17 | 2023-04-14 | 珠海格力电器股份有限公司 | Heat exchanger and refrigerating system |
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